TDC: TCI:360: RCP-LCP / REV 00

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TDC: TCI:360: RCP-LCP / REV 00ClauseNo.1.REQUIREMENTGENERAL REQUIREMENTS:a) This specification covers general requirements of RemoteControl Panel (RCP) & Local control panel (LCP) forgravimetric feeder control system.b) Bill of Materials shall be as per annexure 1.2.SCOPE OF WORK:2.1Manufacture and supply of EMC RCP & EMC LCP panel to BHEL (T)works, after inspection at vendor works.2.2On receipt of panels at BHEL (T) works, vendor to mount and wireBHEL’s free issue components as per annexure-2 (BHEL free issueitems to be mounted by vendor at BHEL works).For mounting of BHEL (T) supplied free issue items, panel assembly& wiring works at BHEL (T) premises by vendor, separate price shallbe indicated by vendor in the main offer.3.CONTROL PANEL FABRICATION & CONSTRUCTION DETAILS:3.1All Electrical & Electronic components are to be mounted and wiredinside a weatherproof EMC cabinet as per schematic diagram andannexure BOM.3.2The cabinet shall be of professional quality welded / modularconstruction made from CRCA Grade-D sheet steel (branded make) asper IS-513 (or) GI Sheet steel 2mm (min.) thick for door, 2mm (min.)thick for sides and shall be rigid freestanding, neat in appearance.Component mounting plate shall be rigidly fixed and made from 3mmthick GI sheet steel (branded make) or Zinc passivated to 15-20microns. Necessary stiffeners / supports shall be provided to avoidbowing and bending. Component mounting plate shall not be fixeddirectly on to the cabinet enclosure.3.3The cabinet construction shall have adequate strength to supportmounted components during shipment.Page 2 of 6

TDC: TCI:360: RCP-LCP / REV 00ClauseNo.REQUIREMENT3.4For routing the cables coming from outside, the cabinet shall havebottom removable cable gland plate of 3mm thick GI (or) CRCAGrade-D sheet steel fixed with conductive gasket. The mating surfaceshall be made conductive surface first and then conductive gasketshall be fixed using conductive glue.3.5GI strip of 1mm thick shall be welded to inner side of door that ismating with the conductive gasket. Enclosure doors should beconnected to inside of the side panels at regular intervals using thickbraid or metal strips.3.6Two numbers brass bolt size M8x25mm / M6x20mm with nut forconnecting customer’s GI earth flat shall be provided on back side ofthe panel.3.7SS wiring accessories such as plate screws, washer, spring washerand serrated washers as required shall be used for fixing of allcomponents.3.8Self-adhesive poly-carbonate nomenclature labels of thickness 175microns are provided for both front & rear sides of cabinet. Forinscription details and name plate specification, refer annexure-3(Name plates with inscription to be fixed / supplied by vendor) &annexure-4 (BHELFEED Name Plate details) .3.9The terminals shall be identified with number strip with legiblenumbering as per schematics.3.10 Wire dressing spiral of polyethylene material of adequate size shallbe used for neat dressing of door-mounted components wiring.3.11 Painting: The finished cabinet surfaces shall be free from all waves,bellies and other imperfections. All cabinet exterior steel surfacesshall be pre-treated by 7-tank process (or) pretreatment (Spray line)& Primer (Dip coat). Surface preparation shall be done by power toolcleaning after degreasing and rinsing. Powder coating (Epoxy basedpowder) shall be done for both exterior and interior of the controlpanel. Thickness of painting for exterior, interior shall be 75 microns.Page 3 of 6

TDC: TCI:360: RCP-LCP / REV 00ClauseNo.REQUIREMENT3.12 All the mating surfaces including cable gland plates etc. shall be madeelectrically conductive surface and conductive gaskets shall be fixedusing conductive glue.3.13 Power/control/signal cables used in the cabinet shall be as perannexure BOM.3.14 Vendor has to mount and wire the components supplied by BHEL atBHEL’s works. Annexure-2 (BHEL free issue item to be mounted byvendor at BHEL works) to this specification gives the list of wiring tobe done. Vendor shall arrange required cable for carrying out thiswiring.All the required accessories for mounting the BHEL free issue itemsshall be in vendor scope and shall be dispatched along with panel toBHEL works.The plug-in connectors at module/electronic card (arranged byBHEL) shall be connected to one end of the shielded cable and theother end shall be neatly dressed, ferruled, lugged and terminated inthe terminal blocks.3.15 All exposed conductive parts like HMI door frame shall be connectedto ground through low impedance conductor.3.16 Shielded type cables for interconnecting the electronic module up tothe terminal block shall be neatly dressed, ferruled and lugged atboth sides.3.17 One document pocket at suitable location shall be provided.Preferably at back side of the door.3.18 A caution sticker of anodized aluminium for handling electronic cardsshall be fixed at back side of the door at suitable location.3.19 OGA, IGA & wiring Schematics will be furnished after PO placement.Page 4 of 6

TDC: TCI:360: RCP-LCP / REV 00ClauseNo.REQUIREMENT4.REMOTE CONTROL PANEL SPECIFIC POINTS4.1Panel dimension: {2000 15 50(H)x750(W)x750(D)}mm4.2The cabinet shall be with single door type.4.3The cabinet shall be mounted on anti-vibration pad, 15 mm thicksuitable for fixing to the ISMC channel/plinth of 50mm height withself-drilling anchor bolts together with all required accessories.4.4Flush type ergo form lock shall be provided for door locking.4.5The cabinet enclosure shall be suitable for IP-32 degree of protectionas per IEC 60529.4.6Removable screw type canopy shall be provided on top to preventingress dripping of water.5.LOCAL CONTROL PANEL SPECIFIC POINTS5.1The LCP size shall be {600(W) X 750/ 760(H) X 350(D)} mm.5.2The LCP shall be provided with mounting brackets at the back tofacilitate mounting onto the feeder. The LCP shall have continuoushinge/die-cast with stainless steel pin and single door arrangement.5.3The cabinet enclosure shall be suitable for IP-55 degree of protectionas per IEC 60529. Canopy shall be provided on top to prevent ingressdripping of water.5.4The door shall be suitable for opening of 120 deg.5.5CAM type door locking with two keys (multi lever type) with SShandle on the door for opening and closing (or) Ergo form lockingsystem shall be supplied for door locking to meet IP-55 enclosureprotection.5.6Fixing clamp with spring loaded nuts (6 Nos./ panel) for mountingthe panel onto the feeder shall be supplied along with each LCP.Page 5 of 6

TDC: TCI:360: RCP-LCP / REV 00ClauseNo.REQUIREMENT5.7The mating part of the door shall be provided with GI strip of 1mmthick to ensure conductive path. Also braided wire of adequate sizeshall be provided between the door and the panel.6.DOCUMENTATION:6.1Documents to be submitted along with the offer:Signed No deviation this specification. No deviation format shalladdress this specification reference, Quality Plan reference andpacking procedure reference.6.2Documents to be submitted for BHEL’s approval within 15 daysfrom PO.Bill of material with makes and model number of components,vendor OGA & internal arrangement drawings.7.INSPECTION:7.1Applicable quality plan: QA:CI:STD:QP: 71 /Rev.007.2Inspection will be carried out by BHEL (T) at vendor works. Advanceinformation of one week shall be given to BHEL for arranginginspection.8.PACKING: As per Packing procedure QA:CI:STD:PR:02 /Rev 039.SPECIAL INSTRUCTION TO VENDOR:Nothing in this specification shall be construed to relieve the vendorfrom their responsibility. This specification covers briefly therequirements of the system. It is the responsibility of the vendor totake care of other basic and essential requirement, to make thesystem a complete one.Page 6 of 6

Annexure-1Bill of Material – EMC - Remote Control Panel (RCP)SL. SCHEMATICNO REFERENCEDescriptionRATINGMAKECAT./TYPE NOQTY./ PANEL1.MCB1Miniature circuit breaker,240VAC, double pole,suitable for din rail SCHNEIDER ELECTRICLEXIC 603261/SIEMENS 5SL4202-7RC12.MCB2Miniature circuit breaker,240VAC, single pole,suitable for din rail SCHNEIDER ELECTRICLEXIC 603231 /SIEMENS 5SL41067RC13.MCB3Miniature circuit breaker,240VAC, double pole,suitable for din rail SCHNEIDER ELECTRICLEXIC 603265114.MCB4Miniature circuit breaker,240VAC , double pole,suitable for din rail SCHNEIDER ELECTRIC ELECTRICLEXIC 60326315.TRControl transformer, with protective shroudingof suitable size and warning sticker. Primary230v (or) 240v, secondary 1x110VAC,50Hz.Secondary rated for 1x350 VA.Mounting accessories 8nos.Mounting screw M6x20 with nutPlate washer 8nos.Serrated washer 8nos.Mounting “L” clamps to support transformer atbottom.1X350VAAE /KAPPA / INDCOILPRECISE /PRAGATI/ JYOTHI1Annexure-1 Page 1/14

Annexure-16.CSSFlush mounted selector switch 2 position stayput 1NO 1NC screw clamp cp grey legend 0ffrun7.TPMOff delay timer, 24VDC with 1NO 1NC timedelay contact and 2NO 2NC instantaneouscontact8.FFS,FRSContactor 6NO 2NC coilVoltage: 24VDC0.1-30SECSCHNEIDER ELECTRICXB5FD25C01SCHNEIDER ELECTRICSCHNEIDER PARTNO: CONTACTOR BASICBLOCK #CA3KN22BD (2NO 2NC)CONTACTOR AUX BLOCK #LADR2 (1NO 1NC)SURGE SUPPRESSORVARISTORWITH LED 12-24VDC PART NOLA4 KE1B1SCHNEIDER/SIMENSSIEMENS PARTNO: CONTACTOR BASICBLOCK #3RH2140-1BB40 (4NO)CONTACTORAUX BLOCK # 3RH29111HA22(2NO 2NC) SURGESUPPRESSORVARISTOR WITH LED 2470VDC / 48-127VAC PART NO3RT2916-1JK002SCHNEIDER PARTNO: CONTACTOR BASICBLOCK #CA3KN40BD (4NO)CONTACTOR AUXBLOCK # LA1 KN22(2NO 2NC)SURGE SUPPRESSORVARISTORWITH LED 12-24VDC PART NOLA4 KE1BAnnexure-1 Page 2/14

Annexure-19.TFS,Contactor 6NO 2NC coilRM,LM,CR, Voltage: ENSSIEMENS PARTNO: CONTACTOR BASICBLOCK #3RH2140-1BB40 (4NO)CONTACTOR AUX BLOCK #3RH2911-1HA22 (2NO 2NC)SURGE SUPPRESSORVARISTOR WITH LED 2470VDC / 48-127VAC PART NO3RT2916-1JK0012SCHNEIDER PARTNO: CONTACTOR BASICBLOCK #CA3KN40BD (4NO)CONTACTOR AUX BLOCK #LA1 KN22 (2NO 2NC) SURGESUPPRESSOR VARISTOR WITHLED 12-24VDC PART NO LA4KE1B10.LTRContactor 8NOcoil Voltage: 24VDCSCHNEIDER/SIMENSSIEMENS PARTNO: CONTACTOR BASICBLOCK #3RH2140-1BB40 (4NO)CONTACTOR AUX BLOCK #3RH2911-1HA40 (4NO)SURGE SUPPRESSORVARISTOR WITH LED 2470VDC / 48-127VAC PART NO3RT2916-1JK002SCHNEIDER PARTNO: CONTACTOR BASICBLOCK #CA3KN40BD (4NO)CONTACTOR AUX BLOCK #LA1 KN40 (4NO) SURGESUPPRESSOR VARISTOR WITHAnnexure-1 Page 3/14

Annexure-1LED 12-24VDC PART NO LA4KE1B11. LR1-LR9Flush mounted pilot lights with integral led for ø30 mm12.MRS13.SCHNEIDERXB5FVB4C0 (RED)XB5FVB3C0 (GREEN)XB5FVB5C0(ORANGE)612Flush mounted blue flush caps pushbutton 1NOscrew clamp cp greySCHNEIDERXB5FA61C01PS1Power supply, switch-mode power supply unit,24 VWEIDMULLERPS3(RACK)Power supply, switch-mode power supply unit,24 VWEIDMULLER15.PS2(CPU)Power supply, switch-mode power supply unit,12 VWEIDMULLER16.FAN17.LOUVER18.TBRP14. .Cooling fan with accessories, suitable for240VAC size 6 inch with wire messEMI compatible louver with honey comb filtersand perforated brass mesh screen at the bottomat top & bottom of single doorTerminal blocks with required accessories forpower circuit wiring with screw type endstopper (terminal & fasteners shall be SS)24VDC240V ACREXNORD-RITTAL/RALLIWOLF/KAITON/USHAPRO ECO 240W 24V 10A1469490000PRO ECO 120W 24V 5A1469480000PRO ECO 72W 12V 6A14695700006 INCH (REC21725A2) AIRFLOW-CFM-173REPUTEDELMEX /ESSEN re-1 Page 4/14

Annexure-1CONNECT WELL19.TBRUTerminal blocks with required accessories forpower circuit wiring with screw type endstopper (terminal & fasteners shall be SS)20.TBR1,TBR2,TBR3,TBR4,TBR5TBR0Terminal blocks with requiredAccessories for power circuitWiring with cage clamp type endStopper (terminal&fastenersShall be SS)ELMEX /ESSEN DEINKI/PHOENIX/WAGO/CONNECT WELLKUT25(POWER)WAGOTBRP-8TBR11(5Nos.with shortlinks 280483)280-641 (grey)TBR12(5Nos.with shortlinks 280483)TBR1-3 to 60280-651 (Blue)TBR2-45280-313 (Orange)SEPARATOR-1280-651(Blue)TBR3-45280-654 (Orange)TBR4-45280-355 (light grey)SEPARATOR-1280-654 (Orange)TBR5-45Annexure-1 Page 5/14

Annexure-1280-641(grey)TBR0-1to5(5Nos. with shortlinks 280-483)TBR0-6to10(5Nos. with shortlinks 280-48321.22.DOSDoor operating limit switches for front & rear23.LEDLED cubicle illumination light suitable for240VAC with fixture24.RCPR5-pin, 15/5a switch socket suitable,240v ac withsurge protection, switch and fuse. With warningsticker.25.26.PHOENIXPHOENIXPHOENIXPlug in connector for electronic module TB’s5A15/5AMSTB-2.5/3-ST5.08 (3-WAY) 3 NOS.MSTB-2.5/8-ST5.08 (8-WAY) 1 NOS.MSTB-2.5/9-ST5.08 (9-WAY) 4 NOS.31(SPARE)4ESSEN/IEC1PHILIPS/ BAJAJ/CROMPTIONGREAVES/ MYSORE LAMPS/ HMT1ELCOM1.0 sq.mm, single core cable, 1100V grade multistranded annealed tinned copper, FRLS PVCinsulated (BIS approved vendors)colour-grey(control wiring), yellow (output contacts), green(earthing)BIS APPROVED VENDORS1.5sq.mm,two pair shielded cable {individuallyand collectively shielded}with multi strandedBIS APPROVED VENDORSEP-15/S3 EXT1As requiredAs requiredAnnexure-1 Page 6/14

Annexure-1annealed tinned copper, FRLS PVC insulated[BISapproved vendors 1100V grade.27.2.5sq.mm, single core cable, 1100V grade, multistranded annealed tinned copper, FRLS withPVC insulationEarthing (green)As required---BIS APPROVED VENDORS28.Wire duct 60(W) x 80(H) mm & 25(W) x25(H)mmSALZERAs required29.Wire tie length 100mm material: PVCMAYFAIRMCT-100As required30.Wire tie mount 25x25mm material: PVCMAYFAIRMCTA-25As required31.Wire dressing materials spiral, materialpolyethylene internal diameter-8mmMICROSIGN/ CONNECTWELLEFC-8GAs required32.Ferrules33.Lugs34.“L”clamp with 4.5mm hole for terminal blocksuitable for NS35 TBMANUFACTURER STANDARD1535.Unpainted Zinc Passivated conductive mountingclamps for double euro rackMANUFACTURER STANDARD236.Mounting rail-NS35 x 7.5mm steel, yellowchromate, perforatedMANUFACTURER STANDARDAs requiredMICROSIGN/MAYFAIR/OESER/SMVAs requiredDOWELL/3D/CHETNAAs requiredAnnexure-1 Page 7/14

Annexure-137.BHEL FEED name plate & name plates for panelmounted sub items as per annexure 3 & 4 intechnical specification for remote control panelMANUFACTURER STANDARD1 SET38.EL-BUSElectrical earth bus bar 25 x 3 x 350 mm, tinnedcu with 8 termination screws for different cablesize varying from 2.5 sq.mm to 16 sq.mmMANUFACTURER STANDARD139.EN-BUSElectronic earth bus bar 25 x 3 x 300 mm,tinned cu with mounting insulated bush.Termination screws for different cable size upto 2.5 sq.mm.MANUFACTURER STANDARD1DIRAK/RITTAL1REPUTED2040.Three point lock41.M6 x 20 bolt,nut and star washers m4 x 10screws42.Loop powered current isolatorPHOENIX/ P&FPHOENIX Model No. MINIMCR-SL-1CP-I-I-2864419)/ P&F FKD0-CS-1.50943. R1 TO R12 Relay module 24VDCPHOENIXPLC-RSC- 24DC/21-21 29670601244.PRPHOENIXPLC-OSC- 24DC/ 24DC/ 2 2966634145.RLTPBSCHNEIDERXB5FA11C0MANUFACTURER STANDARDAs per drawingBHELFEED:RCP:STICKER46.Solid state relay moduleFlush mounted pushbutton - white - 1NO spring return cp greyPanel identification sticker1Annexure-1 Page 8/14

Annexure-147.MANUFACTURER STANDARDShrouding plate with danger sticker for powerTB & door limit switch48.EMI 240EMI/RFI filter suitable for 240VAC,50Hz,10AEMI SOLUTION49.EMI 110EMI/RFI filter suitable for 110VAC,50Hz,10AEMI SOLUTION50.Brass earth bolts with nut at panel back51.52.M12 or m16 lifting eye bolts with washer andunitHMIWINDOWSS window with toughened glass for HMI cutout. Mating surface of window and panel is withconductive R STANDARD---4MANUFACTURER STANDARD153.EMC brass cable gland with long thread withsuitable EMC brass lock nuts for 2Px1.5 sq.mmpair and overall shielded cable. Armoured ODsize-20mm 2mmCONTROLWELL554.EMC brass cable gland with long thread withsuitable EMC brass lock nuts for 12Cx2.5 sq.mmpair and overall shielded cable. Armoured ODsize-23.5mm 2mmCONTROLWELL455.EMC brass cable gland with long thread withsuitable EMC brass lock nuts for 7Cx2.5 sq.mmpair and overall shielded cable. Armoured ODsize-19.5mm 2mmCONTROLWELL156.EMC brass cable gland with long thread withsuitable EMC brass lock nuts for 2Cx2.5 sq.mmCONTROLWELL1Annexure-1 Page 9/14

Annexure-1pair and overall shielded cable. Armoured ODsize-16mm 2mmNote to Vendor: Any technical equivalent make of above part numbers are acceptable provided, equivalents proposed by vendor shall match technicaldata & approvals (certifications) of item datasheet in all respect. Vendor shall get BHEL approval before proceeding with equivalent makes.Bill of Material – EMC - Local Control Panel (LCP)SL.NO1.2.3.4.RATINGMAKECAT./TYPE NOFRSL2pole 2 way with OFF – 3position rotaryselector switch (lockable & removable inforward position ) with front legend plateengraved with REV – OFF – FWD16A,24VDCSALZER61152MSL3pole 3 way with OFF – 4position rotaryselector switch with front legend plateengraved WITH REMOTE – OFF – LOCAL – CAL16A,24VDCSALZER61100WSL1pole ON/OFF rotary selector switch ( feederwork light selector ELL1-LL8DescriptionFlush mounted pilot lights with integral led forø 30 4C0 (RED)LL3,LL4,LL6XB5FVB3C0 (GREEN)LL5,LL7QTY./ PANEL111332Annexure-1 Page 10/14

Annexure-15.LLTPBLTLFlush mounted pushbutton - white - 1NO - springreturn cp greyContactor 8NOcoil Voltage: 24VDCSCHNEIDERXB5FA11C01SCHNEIDER/SIMENSSIEMENS PARTNO: CONTACTOR BASICBLOCK #3RH2140-1BB40 (4NO)CONTACTOR AUX BLOCK #3RH2911-1HA40 (4NO)SURGE SUPPRESSORVARISTOR WITH LED 2470VDC / 48-127VAC PART NO3RT2916-1JK0026.SCHNEIDER PARTNO: CONTACTOR BASICBLOCK #CA3KN40BD (4NO)CONTACTOR AUX BLOCK #LA1 KN40 (4NO) SURGESUPPRESSOR VARISTOR WITHLED 12-24VDC PART NO LA4KE1B7.LEDLED cubicle illumination light suitable for240VAC with fixture8.DOSDoor operated switch--9.5-pin, 15/5A switch socket suitable,240VACwith surge protection, switch and fuse. withwarning sticker.240V ACPHILIPS/ BAJAJ/CROMPTIONGREAVES/ MYSORE LAMPS/ HMT2AESSENELCOM---11EP-15/S1 EXT115/5A10.TBL1Terminal blockWAGO11.TBL2Terminal blockWAGO280-641 (grey)280-651 (Blue)4030Annexure-1 Page 11/14

Annexure-112.13.14.15.TBLUTerminal block(with shrouding andwarning sticker)ELMEX/ESSEN DEINKI//PHOENIX/WAGO/CONNECT WELLKUT1010TBLPTerminal block(with shrouding andwarning sticker)ELMEX/ESSEN DEINKI//PHOENIX/WAGO/CONNECT WELLKUT2512MANUFACTURER STANDARDLENGTH – 250mm1EL-BUSElectrical earth bus bar with 8 terminationscrews for different cable size varying from 2.5sq.mm to 16 sq.mm---1.0sq.mm, single core cable, 1.1kv grade, multistranded annealed tinned copper, FRLS withPVC insulation25X3mm---BIS APPROVED VENDORSCOLOURGREY (CONTROL WIRING)As requiredAnnexure-1 Page 12/14

19.LL6Cleanoutconveyor runCLEANOUT CONVEYOR RUN20.LL7Cleanoutconveyor offCLEANOUT CONVEYOR OFF21.LL8CalibratingCALIBRATING22.Door operating switchDOSDOOR SWITCH23.Local control panel receptacleRCPL230V UTILITY24.Terminal blocksTBL1, TBL2TBL1, TBL225.Terminal blocksTBLU, TBLPTBLU, TBLPNOTE:-1. Inscription details in the name plate will be limited to maximum 2 rows.2. The letter font will be Arial font.Annexure-3 Page 5/5

TDC: TCI:360: RCP-LCP / REV 00 Page 3 of 6 Clause No. REQUIREMENT 3.4 For routing the cables comin

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