Eaton DS461 Parts List - Red Ram Rebuild Centre

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Dana Spicer Tandem Axles Single Reduction, Dual Range, & Double Reduction461 462 463 601 651 652 65346,000 - 65,000 lbsIllustrated Parts List AXIP-0085 January 1994For the most current information, visit the Roadranger web site at www.roadranger.com

IntroductionContentsIntroductionModels Listing ----------------------------How to Use The Illustrated Parts List -Model Identification ----------------------234-5DS461-P DS521-P DS581-P -------RS461 RS521 RS581 ----------------6-1112-13Single ReductionDual Range & Planetary Double ReductionDT/DP461-P DT/DP521-P DT/DP601-P DT/DP651-P ----------------------------RT/RP461 RT/RP521 RT/RP601 RT/RP651 lanetary Double ReductionTP/SP461 TP/SP521 TP/SP601 TP/SP651 erential Lockout Assembly - Current Production ----------------------------------Air Operated Lockout Assembly - Non-Current Production --------------------------Axle Range Selection & Differential Lockout System ---------------------------------Axle Shift System -----------------------Air Shifter Valve --------------------------Piston Air Shift System ------------------303132 -33343536-37Shift SystemAxle Housings & Shafts461,521,581,601 Forward/Rear Housings ---------------------------------------------651 Housings -----------------------------Axle Shaft Configurations --------------Axle Hsg/Shafts Models: D521/D581/D601/T521/T601/S521/S601 -----------------Axle Hsg/Shafts Models: D651/T651/S651 394041Gear and Pinion Information * ---------* Pinion Bearing Spacer information includedDifferential Carrier -------------------Input/Output Yoke Information ---------42-43Appendix44-4546-481

Model ListingIntroductionModels ListingThe following models are represented in this publication.Single Reduction ModelsForward AxleDS-461-PDS-521-PDS-581-PRear AxleRS-461RS-521RS-581Axle Capacity46,000 lbs52,000 lbs58,000 lbsGear Size18” Gear18” Gear18” GearDual Range ModelsForward AxleDT-461-PDT-521-PDT-601-PDT-651-PRear AxleRT-461RT-521RT-601RT-651Axle Capacity46,000 lbs52,000 lbs60,000 lbs65,000 lbsGear Size18” Gear18” Gear18” Gear18” GearPlanetary Double Reduction ModelsForward P-651(P)TP-651Rear 51Axle Capacity46,000 lbs46,000 lbs52,000 lbs52,000 lbs60,000 lbs60,000 lbs65,000 lbs65,000 lbsGear Size18” Gear18” Gear18” Gear18” Gear18” Gear18” Gear18” Gear18” GearDual Planetary & Double Rduction Model ConfigurationsThese configuations will accomodate a variety of applicationsand chasis types. Other combinations of Forward and Rear axlesare also utilized. Common configurations are illustrated.Forward Axles:DP - Inter-axle differential w/ pressure lube pumpTP - Straight drive through shaft / no inter-axle differentialRear Axles:RP - Standard entrySP - High entryDP ModelForwardDP ModelRearSP ModelBoth high-entry w/ inter-axle differential & special lube systemStandard TandemsForwardHigh-entry TandemsRearRP ModelTP ModelSP ModelSPModelModelTPHigh-entry forward, standard rear w/ inter-axle differential& special lube systemBoth high-entry w/out inter-axle differentialTP ModelTP Model*TP ModelRP ModelHigh-entry forward, standard rear w/o inter-axle differential2Both high-entry w/out inter-axle differential.*Using Forward Axle model in Rear Axle application.

IntroductionOrdering Eaton Parts This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs tofind information. Use this book to order parts for your Eaton Axle. For convenience, part numbers have been included for all pieces of the carrier assembly. Some of these parts, such as the carrier and caps,are serviced only in kits or assemblies. Part numbers are for your reference only. Those parts not serviced separately are identified withNSS.Kits and Assemblies Kits and Assemblies contain groups of individual or assembled parts developed for optimal replacement or repair of a service problem. See the Appendix for detailed information concerning kits applicable to this model.Abbreviations AR - As Required - Parts that vary in quantity with each axle. Example: shimsNSS - Not Serviced Separately - Items which can only be purchased in sets, kit form or service assemblies. Example: ring gearRH/LH - Right Hand/Left Hand - Determined as viewed from behind the vehicle looking forward.RTV - Gasket Compound - Formed-in-place gasket sealer. It is recommended for use on all surfaces requiring a gasket.Assy - AssemblyBrg - BearingDiff - DifferentialHsg - HousingInv - InvoluteStr - StraightIllustrations Illustrations show parts in assembly groups. Item numbers on illustrations correspond with parts listings on pages that accompany the drawings Notes are included on illustrations where additional is needed.Parts Listings Parts listings are defined by parts groupings and are broken down by service assemblies. Parts Listings identify a part for servicing with the following categories: Item - corresponds with numbers on illustrations for part identification Description - specifies part name or description Quantity (Qty) - quantity required for assembly Order Part No. - service part numbers are broken down by model, type or other applicable information Notes - define unique characteristics or requirements Kits And Assemblies - order the part numbers indicated* Other pertinent information is listed in tables or parts listings as required.Effectively using a parts listing——Example Follow the example below to locate and order exactly what is required for servicing.Match to itemson illustrationUse to identify PartItemDescription8485LockwasherPipe PlugOrder this quantityfor servicingOrder thisnumberQtyOrder Part No.Indicates informationimportant to ordering or useNotes1019041790325Basic Overhaul Kit1122437Contents Identified with *Oil Seal & Shim Kit1118111Includes 33,46,75,78 &RTVKits And Assemblies3Using the IPLHow To Use The Illustrated Parts List

IntroductionModel IdentificationLocating Model Designation Information Axle Model Identification, Part Number and / or Serial Number are located on the axle centerline. This information will help to locateinformation in this book and to identify the correct parts for servicing. Axle Housings are identified by the specification number stamped on the rear right-hand side of the axle housing. This number identifies allcomponents of the axle as built by Eaton, including OEM special requirements such as yoke or flange. Some axles may also include anidentification tag as shown.Axle Specification NumberIdentification TagPT NO.HSG MODELHSG CAP.SERIAL NO. The axles illustrated in this book are found on a number of different axle shafts, according to OEM specifications.When ordering replacement axle shafts, note the part number stamped into the flange.Axle Shaft Part Number4LBS.

Model IdentificationUsing Model Designation to Identify Axle Components The Axle Model identification number contains information that is important to understand when purchasing service parts or newcomponents. The Model identification number provides important vehicle, capacity and application information and model features. Usethis guideline to understand your axle model Identification. If you need assistance, contact your Eaton Roadranger Field Marketingregional representative.D S - 3 4 1 - PGearingLube PumpD - Forward Tandem AxleR - Rear Tandem AxleS - Single ReductionT - Dual RangeP - Double ReductionC - Controlled TractionP Standard(P) OptionalDesign LevelCapacity (x 1000)Example: 34 34,000Example:DS Forward Tandem/Single ReductionorRS Rear Tandem/Single ReductionOlder Model Serial Numbers Units built before May 1987 were identified with a date coding system. Carrier assemblies produced after this date are assigned uniqueserial numbers. Serial numbers are stamped into the carrier casting or contained on a metal tag attached to the carrier.H 8 6 1 7 9 6 7 3 3Producing PlantYear producedDay of year produced (1-365)Unique number assigned to each axle produced5Model IndentificationIntroduction

Single ReductionForward Axle42 3198111041 42434446 47 4845615497113 12DIFFERENTIAL& RING GEAR21LHRH141561619201718 23 2226 24 25 22 2320161514

Single ReductionForward 61DS461-PDS581-P596564 636667688269 70 717284DS521-P57 586062837374 75 76 787980 8177THESE PARTSARE MOUNTEDIN POWERDIVIDER COVER969527172829303133353231342836393738 3740LUBE PUMP8590898682978788 94 9391927

Single ReductionForward AxleItemDescriptionQtyOrder Part No.Notes1122474Includes items 2-5, 8-14234567891011121314141515161617181920Diff. Carrier & Bearing CapsCarrier Casting no. 128282C NSSBearing Cap ScrewFlat WasherLockwireDowel BushingBearing Cap Adjuster Lock (RH)Cap Screw (RH)Bearing Cap Adjuster LockCotter PinFiller PlugCarrier Cover Dowel PinRing Gear Thrust ScrewThrust Screw Jam NutDiff. Bearing Adjuster (RH)Diff. Bearing Adjuster (LH)Diff. Bearing Cup (RH)Diff. Bearing Cone (LH)Diff. Bearing Cone (RH)Diff. Bearing Cone (LH)Ring Gear & Drive Pinion SetBoltNutDiff Case (Flanged Half) . Case (Plain Half) NSSDiff. Case Cap ScrewDiff Side Gear (36 Involute)Side Gear Thrust WasherSide PinionSide Pinion Thrust WasherSpiderPinion Pilot BearingPinion Bearing ConePinion Bearing Spacer WasherPinion Bearing SpacerPinion Bearing CupPinion Bearing Cage & Cup 39340127274*8678086781*86778126187*14218*78904*See Note 1See Note 1LH & RHLH & RHReplaced old #79898See Appendix: Gear & Pinion InformationIn Kit 70745In Kit 70745Ratios 3.55-4.11 - order 98610Ratios 4.33-6.67 - order 121845See Appendix: Gear & Pinion Information14217*78914Cage #78932, Includes Item 31Note 1: Current Production uses (2) 14275 Adjuster Locks (Item #8) & (2) 90876 Cotter Pins (Item #9). Old Style Adjuster Lock#45448 & Capscrews # 210601 remain available for service.8

Single ReductionForward der Part No.NotesPinion Bearing Cage Shim.003".005".010".020"Bearing Cage Cap ScrewLockwasherPinion Helical GearOuter Pinion Bearing & RaceOuter Pinion Bearing Snap RingPinion Shaft End NutPinion Nut Spring PinOutput Shaft NutAROutput Shaft WasherOutput Shaft YokeRear Bearing Retaining WasherAxle Housing Cover Assy(Cover 84546) NSSOutput Shaft Oil SealBearing Snap Ring111121050911119429* or 210737*78937*See Appendix:Input/Output Yoke Information118787*118788*7513090898122419Order #78936 Brg AssyOrder #78936 Brg Assy7/8"1/2"Includes Items 41,42, 51,52,5666111111Output Shaft Bearing Race – Inner1Output Shaft Bearing Race – Outer1Magnetic Filler Plug1Retainer Plug1Output Shaft Kit1(Shaft 119991, 41 Splines 2.100" dia) NSSOutput Shaft Bushing1Output Shaft "O" ring2Output Shaft Bearing Cup (Inner)1Output Shaft Bearing Cone (Inner)1Output Shaft Side Gear1Side Gear Snap Ring1Output Shaft Compression Spring1Output Shaft Thrust Bearing1Inter-axle Diff. Assy1Inter-axle Diff Case Kit1Case Half NSS2Case DS581-P3435363738394041DescriptionSee Appendix:Input/Output Yoke 1185994*1270955122812168121125212615157636Includes Items 46-49Includes Items 60-65Includes Items 60-62Order 211252Note: Item 46 Output Shaft Oil Seal — See Appendix:Input/Output Yoke Information before ordering.9

Single ReductionForward AxleItem6263646566676869707172DescriptionQtyOrder Part No.NotesCase NutSide PinionSide Pinion Thrust WasherSpiderHelical Side Gear Snap RingHelical Side Gear & Bushing Assy(Side Gear 113328) NSSHelical Side Gear BushingHelical Side Gear Thrust WasherHelical Side Gear "D" WasherLockout Sliding ClutchInput Shaft Kit(Shaft 119990, 46 cludes Item 88*2.350" dia.) NSSInput Shaft Bearing ConeInput Shaft Bearing CupInput Bearing Cover Shim.003".005".010"737475777879808182.020"Input Bearing Cover, Cup &Oil Seal Assy (Cover 111690) NSSBearing Cover Cap ScrewInput Shaft Oil SealInput Yoke & SlingerInput Shaft Nut WasherInput Shaft NutDiff. Carrier Cover Assy83Carrier Cover Cap Screw76Includes Item 9430* or 210736*126242*12615511731190069930981855Includes Items 74, 78See Appendix:Input/Output Yoke InformationSee Appendix:Input/Output Yoke InformationIncludes Items 85-86, 37 & 47(Cover 103526) NSS(short)(long)(socket head)Note: Item 78 Input Shaft Oil Seal — See Appendix:Input/Output Yoke Information before ordering.10

Single ReductionForward Axle84Lockwasher8586878889909192939495Pipe PlugExpansion PlugMagnetic Filter ScreenLube Pump CoverPump Drive GearDrive Gear LocknutCover "O" RingCover Dowel PinCover Cap ScrewLockwasherAir Operated Lockout AssyCompleteShift Fork & Push Rod AssyPump Gear & Shaft Assy9697Gasket CompoundQtyOrder Part RNotesDS521-PDescriptionDS461-PDS581-PItemSee Shift System: Lockout AssemblySee Shift System: Lockout AssemblyOrder Complete Lube PumpReplacement Kit107276*Kits And AssembliesBasic Overhaul Kit122437Contents Identified with *Oil Seal & Shim Kit118111Includes 33,46,75,78 &RTVLube Pump Replacement Kit121302Includes 88-94, 97Wheel Diff Case Kit98610Ratios 3.55-4.11 / Includes Items 20-21Wheel Diff Case Kit121845Ratios 4.33-6.67 / Includes Items 20-21Wheel Diff Side Gear Pinion Kit114472Includes Items 22-26Wheel Diff Kit Less Side Gears118749Includes Items 23-2611

Single ReductionRear riptionQtyOrder Part No.NotesDiff. Carrier & Bearing CapsCarrier Casting No 127220RBearing Cap ScrewFlat WasherLockwireBearing Cap Adjuster LockCotter PinDowel BushingRing Gear Thrust ScrewThrust Screw Jam NutDiff. Bearing Adjuster (RH)Diff. Bearing Adjuster (LH)1122432Includes Items 2-4, 21018421637394483132

Single ReductionRear AxleItem11DescriptionQtyOrder Part No.16171819Diff. Case (Plain Half) NSSDiff. Case Cap ScrewDiff. Side GearSide Gear Thrust WasherSide Pinion112224Side Pinion Thrust WasherSpiderPinion Pilot BearingPinion Bearing Cone (Inner)Pinion Bearing Cone (Outer)Pinion Bearing Spacer*41111AR86781*86778126187*27239*14218*Pinion Bearing Cage & Cup AssyPinion Bearing Cup (Inner)Pinion Bearing Cup (Outer)Pinion Bearing Spacer WasherPinion Bearing Cage Shim.003".005".010".020".030"Bearing Cage Cap ScrewOil Seal & RetainerInput YokeFlat WasherPinion 52627282930313233Gasket 850112623486777885039340127274*86780See Appendix: Gear & Pinion InformationIn Kit 70745In Kit 70745Ratios 3.55-4.11 - order 98610Ratios 4.33-6.67 - order 121845RS5211111116161RS461RS58115Diff. Bearing Cup (RH)Diff. Bearing Cup (LH)Diff. Bearing Cone (RH)Diff. Bearing Cone (LH)Ring Gear & Drive Pinion SetBoltNutDiff. Case (Flanged Half) NSSNotes36 InvoluteSee Appendix: Gear & Pinion 866* or 210724*Cage # 210591 Includes Item 26See Appendix:Input/Output Yoke InformationSee Appendix:Input/Output Yoke Information210509210508107276*Kits And AssembliesBasic Overhaul Kit122434*Wheel Diff. Case Kit98610Ratios 3.55-4.11 / Includes Items 15-16Contents identified with *Wheel Diff. Case Kit121845Ratios 4.33-6.67 / Includes Items 15-16Wheel Diff Side Gear & Pinion Kit114472Includes Items 17-21Wheel Diff Kit Less Side Gears118749Includes Items 18-21Oil Seal & Shim Kit122436Includes Items 28, 30, & RTV* Note: Pinion Bearing Spacer information is included in the Appendix: Gear & Pinion InformationNote: Item 30 Oil Seal & Retainer — See Appendix:Input/Output Yoke Information before ordering.13

Dual Range & PlanetaryDouble ReductionForward Axle1 101494113112123SEE INPUT & OUTPUT YOKES6259 606364651 56RH616611715 16 17819 20DIFFERENTIAL& RING GEARDUAL RANGE AXLES1829 2827PLANETARY DOUBLEREDUCTION AXLES3324212223323031343735 36422625PLANETARY DOUBLEREDUCTION AXLES4138234041431444304138392221

Dual Range & PlanetaryDouble ReductionForward AxleINTER-AXLEDIFFERENTIALASSEMLBY6768 6970717277787374 7576848586 87 88899099101 1009192 937980829577DT/DP461-P DT/DP521-PDT/DP601-P DT/DP651-P838196 97 9894THESE PARTSARE MOUNTEDIN POWERDIVIDER COVER11411345314647 48 495150494610610355575853 52107549956 55102 104 105108 109 112 111 110LUBE PUMP15

Dual Range & PlanetaryDouble ReductionForward AxleItemDescriptionQtyOrder Part No.Notes1106710Includes 2-5, 7, 11-14, 16-17,19-20, 27 & RTV12Diff. Carrier & Bearing CapsCarrier Casting No 110500 NSSBearing Cap ScrewFlat WasherLockwireDowel BushingBearing Cap Adjuster Lock (RH)Dowel Bushing (RH)Cap Screw (RH)Bearing Cap Adjuster Lock (LH)Cotter Pin (LH)Expansion Plug (Upper)Expansion Plug (Lower)Shift Fork Shaft & "O" Ring 01142759087630703*9797*113801DT only1314151617(Shaft 41103 NSS; "O" Ring 113140)Filler PlugCarrier Cover Dowel PinShift Fork & Roller AssyShift Fork Mounting StudShift Fork Seal & Spring Assy1212190325764184508119863119855*DT onlyDT onlyDT onlyDT onlyDT onlyShift Unit AssyLockwasherStud NutDiff. Bearing Adjuster (RH)DIff. Bearing Adjuster (LH)Diff. Bearing Cup (RH)Diff. Bearing Cup (LH)Diff. Bearing Cone (RH)Diff. Bearing Cone (LH)Sliding ClutchSun GearSun Gear RetainerShift Unit Opening CoverCap ScrewLockwasherGear Support Case (RH)Gear Support Case (LH)Ring Gear & Pinion 55212080790415126301108138DT onlyDT onlyDT 64435860599DT onlyDP onlyDP onlyDP onlyDP onlyDP onlySee Appendix: Gear & Pinion InformationIn Kit 87955In Kit 87955

Dual Range & PlanetaryDouble ReductionForward st Washer (RH)Idler Pinion PinIdler PinionHigh-Speed Clutch PlateDiff. Case w/clutch plate pinDiff. Case (RH)Diff. Case Cap ScrewDiff. Case Cap ScrewDiff. Side GearSide Gear Thrust WasherGear Support Thrust WasherSide PinionSide Pinion Thrust WasherSpiderPinion Pilot BearingPinion Bearing ConePinion Bearing Spacer WasherPinion Bearing Spacer*Pinion Bearing CupPinion Bearing Cage & Cup AssyPinion Bearing Cage Shim.003".005".010".020".030"Bearing Cage Cap ScrewLockwasherPinion Helical GearOuter Pinion Support Brg & RaceOuter Pinion Bearing Snap RingPinion Shaft End NutPinion Nut Spring PinOutput Shaft NutOutput Shaft WasherWasher - Brg SpacerAxle Housing Cover Assy(Cover 84546) NSSIncludes Items 63-66(Cover 78923) NSSQty14411148221441121AR21AROrder Part 218*78904*For High-Speed CL PlateNSS Casting #108139 - order 122417NSS - order 122417ShortLong36 InvoluteDT/DP461-P DT/DP521-PDT/DP601-P DT/DP651-P42434445464748495051DescriptionSee Appendix: Gear & Pinion Information14217*78914Cage (78932) Includes Item 107863D461, D521, D6011108099D651, T651* Note: Pinion Bearing Spacer information is included in the Appendix: Gear & Pinion Information17

Dual Range & PlanetaryDouble ReductionForward AxleItemOrder Part No.Notes119429* or 210737*78937*118787*118788*7513090898122419See Appendix: Input/Output Yoke Information94Output Shaft Oil Seal1Bearing Snap Ring1Output Shaft Bearing Race - InnerOutput Shaft Bearing Race - OuterMagnetic Filler Plug1Retainer Plug1Output Shaft Kit1(Shaft 119991, 41 splines 2.100" dia.) NSSOutput Shaft Bushing1Output Shaft "O" Ring2Output Shaft Bearing Cup (Inner)1Output Shaft Bearing Cone (Inner)1Output Shaft Side Gear1Side Gear Snap Ring1Output Shaft Compression Spring1Output Shaft Thrust Bearing1Inter-axle Diff. Assy1Case Half (NSS)2Case Bolt8Case Nut8Side Pinion4Side Pinion Thrust Washer4Spider1Helical Side Gear Snap Ring1Helical Side Gear & Bushing Assy(Side Gear 113328) NSS1Helical Side Gear Bushing2Helical Side Gear Thrust Washer1Helical Side Gear "D" Washer1Lockout Sliding clutch1Input Shaft Kit1(Shaft 119990, 46 Splines 2.350" dia.) NSSInput Shaft Bearing Cone1Input Shaft Bearing Cup1Input Bearing Cover ShimAR.003".005".010".020"Input Brg. Cvr, Cup/Oil Seal Assy1(Cover 111690) NSSBearing Cover Cap Screw59596Input Shaft Oil SealInput Yoke & Slinger119430* or 6360*119948122418Order 78936 Brg AssyOrder 78936 Brg Assy7/8"1/2"Includes Items 59-60, 68, 69, 73Includes Items 77-82Order 211252 kitIncludes Item 70Includes Item des Items 91, 95126243See Appendix: Input/Output Yoke InformationSee Appendix:Input/Output Yoke Information

Dual Range & PlanetaryDouble ReductionForward AxleItemDescriptionQtyOrder Part No.Notes111126242*126155103536Includes Items 102-103100Input Shaft Nut WasherInput Shaft NutDiff. Carrier Cover Assy(Cover 103526) NSSCarrier Cover Cap Screw101102103104105106107LockwasherPipe PlugExpansion PlugMagnetic Filter ScreenPump Gear & Shaft AssyPump Drive GearDrive Gear 11*102625119946111451108109110111112113Cover "O" RingCover Dowel PinCover Cap ScrewLockwasherLube Pump CoverAir-Oper. Lockout 18See Shift System: Lockout Assy114Shift Fork & Push Rod Assy1103529See Shift System: Lockout Assy979899AROrder Lube Pump Replacement kitDT/DP461-P DT/DP521-PDT/DP601-P DT/DP651-PGasket Compound(short)(long)(socket head)107276*Kits And AssembliesBasic Overhaul Kit122421*Contents identified with *Wheel Diff. Case Kit122417Includes Items 38-39Wheel Diff. Side Gear & Pinion Kit119393Includes Items 40-44Wheel Diff kit Less Side Gears118751Includes Items 41-44Oil Seal & Shim Kit118119Includes Items 17, 51, 63, 92, 95 & RTVSliding Clutch Kit - DT Models122420Includes Items 21 (RH), 24, 34 & 37Sun Gear Kit - DP Models122620Includes Items 21(RH), 25, 34 & 37Ring Gear Bolt & Nut Kit87955Includes Items 32-33Lube Pump Replacement Kit121302Includes 105-112Inter-axle Diff. Case Kit211252Includes 77-7919

Dual Range & PlanetaryDouble ReductionRear Axle41363937403838363942DIFFERENTIALASSEMBLY291920 2134283930352832332120192231PLANETARY DOUBLEREDUCTION AXLES24231112108151216 17 182527 2613 14448947437206 1 351112944 45 46 474951 5044 525354 55

Dual Range & PlanetaryDouble ReductionRear AxleItem1234567891011171819202122232425262728Diff. Carrier & Bearing Caps1Carrier Casting No 127218R NSSBearing Cap Screw22Flat Washer4Lockwire4Dowel Bushing2Bearing Cap Adjuster Lock (RH)1Cotter Pin (RH)1Bearing Cap Adjuster Lock (LH)1Dowel Bushing2Adjuster Lock Cap Screw2Expansion Plug (Upper)1Expansion Plug (Lower)1Order Part 774621060130703*9797*NotesIncludes Items 2-5, 9, 11-12, 14-15,17-18, 25 & RTVFor Bearing Adjuster LocksShift Fork Shaft & "O" Ring Assy(Shaft 41103 NSS; "O" Ring 113140)Shift Fork & Roller AssyShift Fork Mounting StudShift Fork Seal & Spring AssyShift Unit Assy1113801RT only121184508119863119855*73507RT onlyRT onlyRT onlyRT onlyFlat WasherStud NutDiff. Bearing Adjuster (RH)Diff. Bearing Adjuster (LH)Diff. Bearing Cup (RH)Diff. Bearing Cup (LH)Diff. Bearing Cone (RH)Diff. Bearing Cone (LH)Sliding ClutchSun GearSun Gear RetainerShift Unit Opening CoverCap ScrewLockwasherGear Support Case (RH)Gear Support Case 08138126301RT onlyRT escriptionRT onlyRP onlyRP onlyRP onlyRP onlyRP only21

Dual Range & PlanetaryDouble ReductionRear AxleItemDescriptionQty29Ring Gear & Drive Pinion Set130313233343536BoltNutThrust Washer (RH)Idler Pinion PinIdler PinionHigh-Speed Clutch PlateDiff. Case w/clutch plate pinDiff. Case (RH)Diff. Case Cap Screw (short)Diff. Case Cap Screw (long)Diff. Side GearSide Gear Thrust WasherGear Support Thrust WasherSide PinionSide Pinion Thrust WasherSpiderPinion Pilot BearingPinion Bearing Cone (Inner)Pinion Bearing Cone 6*3738394041424344454647Pinion Bearing Spacer WasherPinion Bearing Spacer*Pinion Bearing Cup (Inner)Pinion Bearing Cup (Outer)Pinion Bearing Cage & Cup AssyPinion Bearing Cage Shim.003".005".010".020".030"Bearing Cage Cap ScrewLockwasherOutput Shaft Oil SealInput YokeFlat WasherPinion Nut4849505152535455Gasket Compound661111AROrder Part No.See Appendix: Gear & Pinion InformationIn Kit 87955In Kit 87955For High-Speed Clutch PlateNSS Casting #108139NSS36 InvoluteSee Appendix: Gear & Pinion 23*67924*11332790422113866* or 210724*210509210508107276*Note: Pinion Bearing Spacer information is found in Appendix: Gear & Pinion Information22NotesCage # 210591 NSS Includes Item 47See Appendix:Input/Output Yoke InformationSee Appendix:Input/Output Yoke Information

Dual Range & PlanetaryDouble ReductionRear AxleKits And AssembliesBasic Overhaul Kit122424*Contents identified with *Wheel Diff. Case Kit122417Includes Items 36-37Wheel Diff Side Gear & Pinion Kit119393Includes Items 38-42Wheel Diff Less Side Gear118751Includes Items 39-42Oil Seal & Shim Kit122425Includes Items 15, 49, 52 & RTVSliding Clutch Kit122420Includes Items 19 (LH), 22, 32 & 35Sun Gear Kit122620Includes Items 19 (LH), 23, 32 & 35Ring Gear Bolt & Nut Kit87955RT/RP461RT/RP601RT/RP521RT/RP65123

Planetary Double ReductionForward 0PLANETARY DOUBLEREDUCTION AXLESDIFFERENTIAL& RING TIALASSEMBLY303229243432291514

Planetary Double ReductionForward Axle61626159 606365 646059THRU-SHAFTFOR TP MODELS696668 677071 72STUB-SHAFTFOR SP MODELS404044 4337454846 49TP/SP521TP/SP6513741TP/SP461TP/SP601364238 3923THESE PARTSARE MOUNTEDIN POWERDIVIDER COVER47 4625

Planetary Double ReductionForward 526272829303126DescriptionQtyOrder Part No.NotesDiff. Carrier & Bearing CapsCarrier Casting No 110500 NSSBearing Cap ScrewFlat WasherLockwireDowel BushingBearing Cap Adjuster Lock (RH)Dowel Bushing (RH)Cap Screw (RH)Bearing Cap Adjuster Lock (LH)Cotter Pin (LH)Expansion Plug (Upper)Expansion Plug (Lower)Filler Plug1106710Includes Items 2-5, 7, 11-13, 19 &RTV 10601142759087630703979790325Carrier Cover Dowel PinDiff. Bearing Adjuster (RH)Diff. Bearing Adjuster (LH)Diff. Bearing Cup (RH)Diff. Bearing Cup (LH)Diff. Bearing Cone (RH)2111117641126305216372163215092102660Diff. Bearing Cone (LH)Sun GearSun Gear RetainerShift Unit Opening CoverCap ScrewLockwasherGear Support Case (RH)Gear Support Case (LH)Ring Gear & Drive Pinion SetBoltNutThrust Washer (RH)Idler Pinion PinIdler PinionHigh-Speed Clutch PlateDiff. Case w/clutch plate pinDiff. Case (RH)Diff. Case Cap ScrewDiff. Case Cap ScrewDiff. Side 1263041081409628596284118959See Appendix: Gear & Pinion InformationIn Kit 87955In Kit 87955For High-Speed CL PlateNSS Casting #108139NSSShortLong36 Involute

Planetary Double ReductionForward r Part No.Side Gear Thrust Washer2Gear Support Thrust Washer1Side Pinion4Side Pinion Thrust Washer4Spider1Pinion Pilot Bearing1Pinion Bearing Cone2Pinion Bearing Spacer Washer1Pinion Bearing Spacer*ARPinion Bearing Cup2Pinion Bearing Cage & Cup Assy1Pinion Bearing Cage ShimAR.003".005".010".020".030"Bearing Cage Cap Screw6Lockwasher6Pinion Helical Gear1Must be used with Helical SideGear of same ratio1Outer Pinion Support Bearing & Race1Outer Pinion Bearing Snap Ring1Pinion Shaft End Nut1Pinion Nut Spring Pin1Output Shaft Nut1Output Shaft Washer1Output Yoke1Axle Housing Cover Assy - Not Sold Separately (NSS):Cover 78923 (NSS)1Cover 84546 (NSS)1Cover 80269 (NSS)1Output Shaft Oil Seal110809910786398276119429or 210737*Rear Bearing Retaining WasherBearing Snap RingOutput Shaft Bearing Race - InnerOutput Shaft Bearing Race - OuterMagnetic Filler PlugRetainer PlugInput Shaft Bearing Cup (Inner)Input Shaft Bearing Cup (Outer)Input Shaft Bearing Cone (Inner)Input Shaft Bearing Cone 11261871421878904See Appendix: Gear & Pinion Information142177891445461628294

How To Use The Illustrated Parts List Ordering Eaton Parts This parts book is organized in sections according to parts servicing requirements. Use the Contents or page headings and colored tabs to find information. Use this book to order parts for your Eaton Axle.

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