Product Overview An Acal Group Company

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mtcmtc Product Overviewan acal group companyan acal group companyCompany Profile . 4Features . 5Certificates . 96EMC Shielding ProductsFabric-/Foil over Foam Gaskets . 6Hollow Chamber-, Clip-on- and EPDM-Profiles . 14IP/EMC-Gaskets . 16Punched Parts/EMC Connector Seals . 18Conductive Foam . 20Conductive Fabrics and Fleeces . 22Electrically Conductive Elastomers . 24Knitted Wire Gaskets . 34Conductive Tapes . 44Shielded Windows . 48Honeycamb Vent Panels . 54Contact Springs . 58SMD Contact Springs . 74Board Level Shields . 82Conductive Paint . 88Thermally Conductive ProductsThermally Conductive Paste . 91Gap Filler . 92Thermally Conductive Tapes . 94Thermally Conductive Insulators . 95EMC Shielding ProductsThermally Conductive ProductsPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deProduct Overview3

mtcmtc an acal group companyMTC – About usFeaturesMTC is an ISO 9001 and ISO 14001 certified company.This means assured quality and ecology-mindedproduction processesMODERN COMPANY WITH LONG TRADITIONMTC is specialized on the protection of electronic circuits and the environmentfrom high frequency electromagnetic radiation. Therefore we develop, manufactureand sell high quality EMC shielding materials and thermally conductiveproducts.Thereby we use the very latest technologies and work with a network of efficientsuppliers.20 years of experience in the business and steady growth provide guaranteesfor long term, successful cooperation with our customers and suppliers.All our products are RoHS compliantUL 94 certified productMTC - PART OF AN INTERNATIONAL GROUPan acal group companySTANDARD OR CUSTOMIZED SOLUTIONSOur product portfolio includes both an extensive range of standard products andproducts tailored for specific customer needs. Our customers can rely on our solutions being perfectly tailored to their wishes and needs. Normally we work with ourcustomers from the early stages of projects and act as adviser from the birth of theidea to the mass produced product.Optionally available with Wide ReleaseLinerOptionally available with several items onshared carrier sheet (Sheet Type Package)FeaturesFabric-/foil over foam gasketsHollow chamber-, clip-on and EPDM-profilesIP/EMC-gasketsPunched partsConductive fabric and fleecesConductive elastomersKnitted wire gasketsConductive foamConductive tapesContact springsSMD contact springsDDDDDDDDDDDDDDDDDDThermally conductive productsMTC – About usMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenDDDDDDBoard Level Shields (BLS)4All data is provided for guidanceonly due to the varied conditionsof potential use which are beyondour control. All recommendationsor suggestions are given withoutguarantee or responsibility on ourpart and users should make theirown test to determine suitability.Optionally available on endless rollsMTC‘s head office is located in Dillingen (Bavaria). This is where you will find theappropriate contacts for commercial matters and technical support. The production and delivery of our goods are also controlled from here.MTC also has a sales office in Hong Kong. We provide services for the completeAsian market from this base.emciPLEASE NOTE!!!Custom length availableIn October 2011 MTC was acquired by the UK-listed company Acal plc.With a turnover of more than 250 million euro and over 750 employees worldwideAcal has evolved into an important international service provider - with focus onthe distribution of electronic and photonic components, power supply and systemcomponents.Acal has offices in 12 European countries. Thus MTC also grows internationallyand ensures its customers local presence and pan-European support.MTC has manufacturing sites in Germany and South Korea.With Regens-Wagner-Stiftung, a facility for disabled people in Dillingen andour sister company EMC Innovation in Incheon we guarantee our customersshort reaction times and high flexibility.an acal group companyDPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deDDDFeatures5

mtcan acal group companyFabric-/Foil over Foam GasketsFabric-/Foil over Foam GasketsOur standard gaskets have a polyurethane foam core which is available in fourdifferent hardness values (32 / 45 / 70 / 150 kg/cm3). The foam core is covered witha conductive fabric with a copper-nickel metal coating or aluminium foil.Tolerances (mm)Width and height (mm)Our standard portfolio includes a large range of sizes and shapes. Customizeddimensions can be supplied at low cost at any time. The material can also be cutto the length you require or modified to suit your individual needs.Our profiles are fitted with a non-conductive adhesive tape as standard.The following other versions are also available: gaskets with conductive adhesive tape several adhesive tapes on a single profile adhesive tapes with removal aid (WRL) small and miniature parts assembled on self adhesive paper (STP)In addition to their excellent shielding effectiveness (as high as over 80 dB @ 100MHz – 18 GHz), our seals offer you the following benefits: they are easy to work and can be cut with a pair of scissors. they offer high wear resistance. low contact pressure forces mean that thinner metal plates can be used, whichin turn reduces costs. they have low surface resistance ( 0.08 Ohm). seals are a cost-saving method of shielding.6mtc Fabric-/Foil over Foam GasketsMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenLength (mm)0,5 - 6,3an acal group company /- 0,56,3 - 10,0 /- 0,710,0 - 16,0 /- 0,816,0 - 25,0 /- 1,025,0 - 40,0 /- 1,340,0 - 63,0 /- 1,65 - 150 /- 0,8151 - 300 /- 1,3301 - 1.200 /- 2,51.201 - 1.750 /- 4,71.751 - 2.300 /- 6,4Our EMC gaskets provide the following advantages:Short delivery time by own manufacturingAvailable with different degrees of foam hardness Available with adhesive tape Available with several tapes for special applications Available with Cu/Ni coated fabric (standard) and other coatings Phone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deFabric-/Foil over Foam Gaskets7

mtcmtc an acal group companyProfile FinderFabric-/Foil over Foam GasketsExample:DRE 6x4 NI - N2 V0 - xxProduct series DAUDCWDHRDKEDKODLSDREDMPDPTDQUDTADTRDSTHHRHeight (B)Standardtape width ace material (if appropriate)DRE7x1,2NI7,01,23,0NI AG 2,74,0 Dimensions Width x Height in mm Copper/nickelSilverAluminiumAdhesive tape (if appropriate)NNon-conductive CConductive width in mm UL-level (if appropriate)V0 XX UL 94 V-0 compliantNot certified / not appropriateLengthxxREEL STPxx WRLxx Profile FinderWidth (A)DRE6x1,2NI 8Rectangular profiles, width up to 9,5 mmItem numberClip-on profilesC-shape profilesD-shape profilesKnife-edge-profilesCombi-profiles (IP EMC)L-shape profilesRectangular profilesM-shape profilesP-shape profilesSquare profilesTriangular profiles, asymmetricTriangular profiles, symmetricPunched partsHollow chamber profilesan acal group companyLength in mmEndless reelAs Sheet Type PackageWith Wide Release LinerOther dimensions on requestMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deFabric-/Foil over Foam Gaskets9

mtcmtc an acal group companyFabric-/Foil over Foam GasketsFabric-/Foil over Foam GasketsRectangular profiles, width over 10,0 mmSquare profilesWidth (A)Height (B)Standardtape width 0Item ,010,012,0Fabric-/Foil over Foam GasketsItem numberOther dimensionson requestMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 QU12,7x12,7NIDQU17x17NIWidth (A)Height (B)Standardtape width ,04,04,04,05,07,0Width (A)Height (B)Standardtape width ,03,03,03,03,03,04,04,04,04,04,04,04,05,0D-shape profilesItem numberOther dimensionson requestOther dimensions on request10an acal group IDHR8x5,5NIDHR8x6NIDHR8x7 HR10x10NIDHR10x18NIDHR12,7x12,7NIPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deFabric-/Foil over Foam Gaskets11

mtcmtc an acal group companyFabric-/Foil over Foam GasketsFabric-/Foil over Foam GasketsC-shape profilesTriangular profilesType 1Type 2Type 1Width (A)Height (B)Standardtape width (C)DCW6x3,5NI6,03,52,51DCW6x6NI6,06,02,5Item numberan acal group CW14,7x17,9NI14,717,96,02Item numberType 03,002Other dimensions on requestOther dimensions on request Adhesive tape D is electrically conductive.Optimal for use with μTCA & ATCA plug-in modules.Knife-edge-profilesL-shape profilesWidth (A)Height (B)Standardtape width (C)DKE8x2,7NI8,02,72,5Item NI11,32,76,0Item numberWidth (A)Height (B)Standardtape width (C)5,63,03,0Item numberWidth (A)Height (B)Standardtape width (C)DMP12,7x9,5NI12,79,55,0Other dimensions on requestOther dimensions on request Top side or lower side adhesive tape positioning available.M-shape profilesP-shape profilesWidth (A)Height (B)Standardtape width /1NI18,04,55,0DPT29x4,8/1NI29,04,85,0Item numberOther dimensions on requestOther dimensions on request12Fabric-/Foil over Foam GasketsMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deFabric-/Foil over Foam Gaskets13

mtcan acal group companymtc Hollow chamber-, Clip-on- and EPDM-ProfilesHollow chamber-, Clip-on- and EPDM-ProfilesIn addition to our standard EMC seals with foam cores, MTC can also supplyEPDM/rubber-based EMC seals, such as hollow chamber, slot-in/edge protectionand solid profiles. These profiles can be used wherever constructive or functionalsituations require them.Both types of section can be supplied in any lengths and also on rolls. We canprovide short lead times for slot-in/edge protection and hollow chamber profilesfrom our standard range. If you require specific widths and heights or crosssections which must be produced using special tools, we have to insist on aminimum purchase quantity to justify our manufacturing costs.The core of the hollow chamber and slot-in/edge protection profile is made ofexpanded rubber and is covered with copper-nickel fabric as standard. To orderthey can also be covered with alternative metal-coated fabrics or aluminium foil.Our hollow chamber profiles can be supplied with or without adhesive tape.They are also available with several adhesive tapes for special applications.Slot-in/edge protection profiles have an integrated loop tape and a U-shapedsection. They are extremely flexible and are primarily used on control cabinets.an acal group companyOur hollow chamber-, clip-on- and EPDM-profiles provide thefollowing advantages:Short delivery time Available with Cu/Ni coated fabric (standard) and other coatings Hollow chamber profiles are available with and without adhesive tape These slot-in/edge protection profiles are installed by simply being pressed intoposition on the edges being encased by hand. The profiles are mounted by aclamping effect. No adhesive is required. They are weatherproof and resistant to atemperature range from approx. -25 C to approx. 80 C.Clip-on profilesItem numberDAU16x8NIBWidth (A)Height (B)8,016,0Other dimensions on requestA14Hollow chamber-, Clip-on- and EPDM-ProfilesMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deHollow chamber-, Clip-on- and EPDM-Profiles15

mtcmtc an acal group companyIP/EMC-Gaskets (Combi Gaskets)In addition to EMC and ESD shielding, protection against environmentalinfluences such as dust and moisture is often also required. This can beachieved by using so-called combi gaskets. Either of the following may beused for this purpose: separate seals for EMC and IP (Intrusion Protection) or combi gasketsIP/EMC-Gaskets (Combi Gaskets)Our combi gaskets provide the following advantages: Which version should be given preference depends primarily on the designsituation of the housing or control cabinet that you wish to seal.an acal group company Short delivery time by own manufacturingPartly coated EMI gaskets with rectangular profile available forcombined IP- and EMI protectionAvailable with adhesive tapeAvailable with several adhesive tapes for special applicationsAvailable with Cu/Ni coated fabric (standard) and other coatingsIP/EMC seals are mainly used where electronic devices require both EMC/ESDprotection and also protection from environmental influences. This means that theyare often used outdoors to protect equipment from moisture, dirt etc.Combi gasketsA range of core materials (for example EPDM, expanded rubber, NBR, etc.) ina range of hardness levels is available for IP/EMC and combi seals. The core ofthe profile can be partially or completely coated with conductive copper-nickel(CuNi) fabric or aluminium foil. The gaskets can be supplied with or withoutadhesive tape.Item numberDKO12x6NIWidth(A)Height(B)Standardtape width (C)12,06,05,0Other dimensions on requestPlease find our standard dimensions in the following table.If you cannot find a section in our range that meets your requirements, we willdevelop the seals you require or manufacture customized seals to your drawingspecifications.16IP/EMC-Gaskets (Combi Gaskets)MTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deIP/EMC-Gaskets (Combi Gaskets)17

mtcmtc an acal group companyPunched PartsPunched PartsOur modern and flexible production enables us to process our standardproducts according to your need: gaskets for D-Sub connectors gaskets for USB connectors gaskets for RJ-45 connectors gaskets for I/O connectors custom-specific punched partsStandard gaskets for D-Suban acal group companyD-Sub 9D-Sub 15D-Sub 25D-Sub 37Punched parts can be supplied in a range of materials. The following basematerials are available: metal-coated fabrics and fleeces completely conductive foam foam covered with conductive fabric or aluminium foil copper- and aluminium tapes and conductive silicone sheetsStamping parts made of copper/aluminum tapes are available on role.Tolerances (mm)Position and shapeof punchingOur punched parts provide thefollowing advantages: /- 0,5 Shape of gasket /- 0,5 Length (mm) 500 /- 1 500 - 1.000 /- 2 1.000 /- 3 18Punched PartsShort delivery time by own manufacturing, also for custom partsStandard sizes for D-Sub plug connectorsCustom sizes and cutouts availableEasy tool production on the basis of CADdata or other drawingsOptimal for electronic connector panelsand I/O-Shields, e.g. compliant to ATX- orBTX-standardMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenOther dimensions on requestPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.dePunched Parts19

mtcmtc an acal group companyConductive FoamConductive FoamOur conductive foam gaskets are perforated at variable intervals before beingmetal coated in (metal) baths. This completely saturates the foam and makes itfully conductive (both horizontally and vertically), thus ensuring a particularly goodconductive connection between the top and bottom. The seals have excellentEMC properties as a result of the small distance between the holes.Tolerances (mm)Our conductive foams are available in thicknesses of 0.3 mm to 1.5 mm and canbe supplied with a copper-nickel metal coating.They can be used in a temperature range of approx. -25 C to approx. 80 C andfeature excellent shielding effectiveness in the high frequency range.Conductive foam seals have improved Z-axis conductivity which means that theirshielding properties can be increased to over 90 dB within a wide frequency range.Our foam seals are available in a wide range of standard dimensions. We cansupply them either in the form of thin panels which are ideal for shielding largeareas or in customized stampings for I/O shielding.MTC will also be delighted to help you in the development of a suitable foam sealfor your specific application. We will provide you with a quotation for a suitablesolution on the basis of your details (sketch, technical drawing, etc.) and with theinclusion of your electronic device.20Conductive FoamMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 Dillingenan acal group companyWidth /- 0,5Height /- 0,5Our conductive foam provides the following advantages:Flexible and inexpensive solution for contacting areasAvailable with custom cutouts Thickness range 0.3 - 1.5mm CuNi metallized Item numberWidth 10001,5Phone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deConductive Foam21

mtcmtc an acal group companyConductive Fabrics and FleecesThe in-house production of our fabric seals means that we have a wide range ofdifferent technical fabrics and fleece types which we can supply exclusively forrefinishing.Conductive fabrics and fleeces provide excellent shielding effectiveness.Since this is very lightweight and high strength material, it also features extremelyhigh flexibility.Conductive Fabrics and Fleecesan acal group companyOur conductive fabrics and fleeces provide the followingadvantages:Large selection of different metallized plating (e. g. Cu/Ni, Cu/Ni-SN,Ag, Au, Carbon), densities and knitting types Also available with conductive adhesive and cut to rolls with width of max.1070 mm Our fabrics and fleeces are generally polyester fabric. The galvanic plating ismade by dipping the fabric in several baths.We can supply the material with the following metal coatings: nickel/copper (Ni/Cu) silver/copper (Ag/Cu)Depending on your requirements we can supply our fabrics and fleeces withconductive or non-conductive adhesive.Delivery forms are: on roll in standard width on roll in customer-specified width on roll as tape (with electrically conductive adhesive) in standard orcustomer-specified width22Conductive Fabrics and FleecesMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenItem numberCoatingSpecial FeaturesRGW-WR-260-PCNCu/NiFabric, rip stopRGW-WR-260-PCN(ATU)Cu/NiFabric, coating (ATU), rip stopRGW-WD-250-NICOCu/Ni-CoFabric, for better attenuation at low u/NiFabric, very esh, black surfaceRGW-SWRP-370-PCNSCu/Ni-SnFabric, blackPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deConductive Fabrics and Fleeces23

mtcmtc an acal group companyElectrically Conductive ElastomersElectrically Conductive ElastomersConstant conductive elastomersOriented wires in siliconeConstant conductive elastomers are seals for highest demands, composed of ahomogeneous mixture of conductive particles in elastomers.Wires in silicone are a gasket material consisting of fine monel- or aluminiumwires. The wires are vertically to the surface vulcanized in solid or foamed silicone.In addition to the excellent electrical properties, these seals offer the highestenvironmental protection (up to IP68).This sealing material is characterised by high mechanical strength and elasticity.If electrically conductive elastomers should be resistant against aggressivesubstances like hydraulic oils and kerosene it is recommended to use fluorsilicone as elastomer.Stamped parts or moulded parts are produced according to customer needs.Conductive coated siliconeSilicone cords with an electrically conductive coated skin include a number of verysoft gaskets with good shielding properties.an acal group company140 points of contact/cm2 ensure best contacting of the gasket with other metalsurfaces.The sealing material can be mounted with conventional silicone adhesive(e.g. Momentive RTV103Q-732).In addition to the elastic EMI/RFI shielding the material offers an excellent dustand splash water protection. Solid silicone, used with the right contactpressure, meets the environmental requirements according to IP 65. If it is possiblethat the seal also contacts with aggressive fluids like hydraulic oil, kerosene, etc. itis advisable to use fluor silicone.Too much compression, when the gasket is mounted in a groove, can result indeformation of the wires.No electrically conductive fillers are used for the sealing core resulting in idealproperties concerning pressure and resistance to age. The excellent electricalconductivity is ensured by the coated skin that consists of silver filled silicone.The core either consists of foamed silicone profiles or extruded silicone profileswith a shore hardness of 50 shore A. Depending on the material thickness othershore hardnesses are also possible.24Electrically Conductive ElastomersMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deElectrically Conductive Elastomers25

mtcmtc Electrically Conductive Elastomersan acal group companyElectrically Conductive ElastomersConstant conductive elastomersConstant conductive elastomersFillersSheet materialMaterialmainly for static discharge, best temperature resistance (225 C), best cost/performance ratioNickel plated graphite (NIC)used when a high corrosion protection is required, good shielding properties, inexpensiveSilver plated copper (AGCU)excellent shielding propertiesSilver plated aluminium (AGAL)very good shielding properties, good corrosion behaviourPlease note: XXXX in the item number describes the possible filling material C, NIC, AGCU andAGALSpecifications150 50x300x3,2-XXXXSPL-300x300x3,2-XXXXOther dimensions on requestShorehardness(ShoreA)MaterialItem numberThicknessCarbon (C)Resistivity max.(Ω-cm)Temperaturemax. ( C)Elasticitymin. (%)spec.weightExtruded profilesSolid round cords (RV)100MHz 500MHz 2GHz 10GHzC60 - 802303020NA-60 C to 225 C1201,18NIC60 50,1101104100107-55 C to 160 C1102 0,1AGCU60 50,005100105101110-55 C to 160 C200-4003,5 0,1AGAL60 50,008105108102110-55 C to 160 C1102 0,01Dia.Tolerances (mm)Extruded materialup to 2 mm /- 0,102 to 5 mm /- 0,155 to 9 mm /- 0,20Sheet materialThicknessup to 2 mm /- 0,15 2 mm /- 0,25Length/width /- 0,80Centre of hole /- 0,4Other dimensionson requestRecommended contact pressureI.D.Sheet material and punched parts: 6-10% of material thicknessExtruded profiles: 10-25% of the cross section dimension respectively of the material thicknessOther dimensionson requestElectrically Conductive ElastomersDiameterin mmItem numberDiameterin mmItem V-2,80-XXXX6,30SRV-6,30-XXXXHollow round cords (RH)O.D.26an acal group companyMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenDiameteroutside in mmDiameterinside in mmItem 9,00x5,00-XXXXPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deElectrically Conductive Elastomers27

mtcmtc Electrically Conductive Elastomersan acal group companyElectrically Conductive ElastomersConstant conductive elastomersan acal group companyConstant conductive elastomersSolide D-shape profiles (DV)U-shape profile (UP)CDimension A Dimension BBAItem numberDimension A Dimension B Dimension C Dimension RItem ,524,45SDV-4,52x4,45-XXXXAOther dimensions on requestOther dimensions on requestRectangular profile XXXItem XXXXADimension A Dimension B Dimension C Dimension RBAItem number1,60Hollow D-shape profile (DH)Rad.Dimension A Dimension XXXX7,927,921,573,96Other dimensions on requestOther dimensions on requestPlease note: XXXX in the item number describes the possible filling material C, NIC, AGCU andAGAL28Electrically Conductive ElastomersMTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 DillingenPhone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.deElectrically Conductive Elastomers29

mtcmtc an acal group company

MTC Micro Tech Components GmbH Lauinger Straße 16 D-89407 Dillingen Phone: 49 9071 7945-0 Fax: 49 9071 7945-20 www.mtc.de info@mtc.de an acal group company mtc an acal group company mtc 4 MTC – About us Features 5 MTC is an ISO 9001 and ISO 14001 certifi

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