VHF Communication Transceiver - Aero Hesbaye

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ATR500P/N 500-(0XX)-(0XX)P/N 500-(1XX)-(1XX)VHF Communication TransceiverInstallation and OperationDokument-Nr.: 01.1251.010.71eRevision: 1.06Date: 27.07.2007Filser Electronic GmbH Gewerbestraße 2 86875 Waalphone: 49 8246 96 99-0 fax: 08246 / 10 49 web: www.filser.de

ATR500 INSTALLATION AND OPERATIONList of 01.200607.02.200726.02.200721.03.2007Description of Changeinitial versionnew chapter “Customer Support”Troubleshooting, if CON was misadjustedDescription of equipment prior toP/N 500-(1XX)-(1XX)02.04.2007 microphones/headphones: parallel connection30.05.2007 MIC setting completed27.07.2007 External Fuse 4 A.List of Service Bulletins (SB)Service Bulletins have to be inserted into this manual and to be enlistedin the following table.SB No2Rev.NoIssue Date Entry DateNameDokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATIONContents1GENERAL.51.1 Symbols .51.2 Customer Support.51.3 Survey of Part Numbers.61.4 System Description .61.5 Technical Data .71.6 Telecommunication Data .81.7 Environmental Conditions .91.8 Scope of Delivery. 101.9 Accessories . 102INSTALLATION . 112.1 Unpacking. 112.2 Requirements . 112.3 Antenna . 122.4 On-Board Wiring . 122.4.1 Annotations. 122.4.2 Microphone Connection . 132.4.3 Headphone Connection . 132.4.4 Display Illumination . 142.4.5 Wiring Single-Seater . 142.4.6 Wiring Double-Seater with Intercom. 152.5 Microphone Settings . 162.6 Installation Check. 173DRAWINGS . 183.1 Equipment. 183.2 Equipment Connectors. 183.3 Panel Cut-out. 184OPERATION. 194.1 ON/OFF . 194.2 INIT Menu . 204.2.1 MIC-setting . 204.2.2 Reset . 214.3 Return-Mode (from P/N 500-(1XX)-(1XX)) . 214.4 VOL, SQ, VOX, DIM, CON – Basic Settings . 224.4.1 General. 224.4.2 VOL – Volume . 224.4.3 Squelch. 234.4.4 VOX – Threshold of Intercom Function . 234.4.5 DIM – Background Illumination . 23Dokument-Nr.: 01.1251.010.71e / Revision: 1.063

ATR500 INSTALLATION AND OPERATION4.4.6 CON – Contrast . 244.5 Frequency Setting. 254.5.1 Direct Input . 254.5.2 Select Frequency from Memory Position. 254.5.3 Save new Frequency . 254.6 Automatic Frequency Checkup . 264.7 BAT – Low-Battery. 264.8 Transmit Operation . 264.9 Receive Operation . 264.10 Controls . 274Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION1 GENERAL1.1 SymbolsInstructions whose non-observance can cause damage tothe device or other parts of the equipment.Supplementary information.1.2 Customer SupportFor fastest handling of reshipments please use the reshipment formavailable from our homepage www.filser.de.Any suggestions for improvement of our manuals arewelcome. Feel free to contact service@filser.de.Dokument-Nr.: 01.1251.010.71e / Revision: 1.065

ATR500 INSTALLATION AND OPERATION1.3 Survey of Part NumbersNoPart NumberDescription1P/N 500-(0XX)-(0XX)prior to S/N 00301 04P/N 500-(1XX)-(1XX)from S/N 00301 04P/N 500-(1XX)-(1XX)no background illumination23background illumination adjustable inthe INIT Menubackground illumination adjustable inthe normal Menu1.4 System Description VHF Communication Transceiver for installation in aircraftoperating frequency range from 118.000 to 136.975 MHz25 kHz channel spacing (760 channels)panel mounting in a 57 mm cut-outmemory capacity for 9 user defined frequency entriesTo avoid unintentional permanent transmit operation, thetransmitter automatically stops transmission after twominutes of uninterrupted operation.6Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION1.5 Technical DataGENERALCOMPLIANCEJTSO-2C37e, ED-23B Class 4JTSO-2C38e, ED-23B Class CTSO-C37d, RTCA DO-186A Class 4TSO-C38d, RTCA DO-186A Class CLBA.O.10.911/113 JTSODIMENSIONSHeight: 61 mm (2,4 in)Width:61 mm (2,4 in)Depth: 190 mm (7,4 in) behind PanelWEIGHT0,49 kg (1,1 lbs)MOUNTINGPanel mountingOPERATING TEMPERATURERANGE-20 0C . 55 0C, 30 minutes at 70 0CSTORAGE TEMPERATURE RANGE -55 0C . 85 0CPOWER REQUIREMENTS14 VDC (9 to 18 VDC)CURRENT CONSUMPTIONTransmitter: 2,5 AReceiver: 0,1 A (stand-by), max. 0,5 AFUSEexternal fuse required: 4 A, slow blowFREQUENCY RANGE118,000 MHz . 136,975 MHzFREQUENCY STABILITY 30 ppmTRANSMITTERPOWER OUTPUT6 W (nominal)4 W (minimal)MODULATION70 % modulation capability limited to 98%distortion 10 % at 70 % modulationSIDETONE OUTPUT100 mW into 500 Ω (headphone)MICROPHONEStandard microphone with 100 mVRMS(MIC 1 or MIC 2)ordynamic microphone (MIC 1 switchable)DUTY CYCLE2 minutes on, 4 minutes off;auto turn-off after 2 minutes of continuoustransmit operationDokument-Nr.: 01.1251.010.71e / Revision: 1.067

ATR500 INSTALLATION AND OPERATIONRECEIVERRECEIVER SENSITIVITY2,5 µV EMF (6 dB S N/N, m 30 % /1 kHz)BANDWDTH-6 dB bandwidth 8.0 kHzSELECTIVITY-40 dB bandwidth 17.0 kHz-60 dB bandwidth 22.0 kHzRECEIVER OUTPUT4 W into 4 Ω (speaker output)AGC CHARACTERISTICSAF output deviation 3 dBfrom 10 µV to 10 mVSQUELCHautomatic squelch (adjustable)SPURIOUS RESPONSES 80 dBINTERCOM INPUTThe microphone is connected to theintercom input. 100 mVRMS at themicrophone input produce 100 mW outputpower at the headphone output.1.6 Telecommunication DataDepending on your national telecommunications legislation, the followingdata may be required when applying for the aircraft radio station license:ManufacturerType DesignationEASA NumberTransmitter Power OutputFrequencyEmission Designator8Filser Electronic GmbHATR500LBA.O.10.911/113 JTSO6W118.000 – 136.975 MHz6k00A3EDokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION1.7 Environmental ConditionsCharacteristic DO–160DTemperature / AltitudeLow ground survival temperatureLow operating temperatureHigh ground survival TemperatureHigh Short-time OperatingTemperatureHigh Operating TemperatureIn –Flight Loss of CoolingAltitudeSection Cat.4.04.5.14.5.14.5.2C1Condition– 55 C– 20 C 85 C4.5.2 70 C4.5.34.5.44.6.1ZC1Temperature Variation5.0C 55 CNo auxiliary cooling required50,000 ft2 C change rate minimum perminuteHumidity6.0AShock7.0AVibrationExplosion ProofnessWater ProofnessFluids SusceptibilitiesSand and DustFungus ResistanceSalt SprayMagnetic EffectPower Input (DC)Voltage Spike ced Signal SusceptibilityRadio Frequency SusceptibilityEmission of RF ning Direct EffectsIcingElectrostatic Discharge ZBA18.0A19.020.021.022.023.024.025.0Dokument-Nr.: 01.1251.010.71e / Revision: 1.066 G operational shocks20 G crash safetyTest Type R in all 6 directionsVibration Curve MNo test requiredNo test requiredNo test requiredNo test requiredNo test requiredNo test required 0.3 m Compass Safe DistanceATTMB3F3X No test requiredX No test requiredA9

ATR500 INSTALLATION AND OPERATION1.8 Scope of Deliveryorder no.ATR50001.1251.010.71edescriptionATR500, 760 channel communication transceivermanual ATR500 „Installation and Operation“EASA Form 11.9 AccessoriesMaintenance nance ManualCable Loomsorder ZSHM10descriptioncable loom with free ends for gliderscable loom with free ends for airplanesincl. connector setcable loom with free ends for airplanes (with light).without connector setcable loom for ATR500 with 2 headset connectors and 1 PTTcable loom for ATR500 with 2 headset connectors and 2 PTTconnector setswan neck microphoneAntennas for Planesorder. no.SP100SP2000SP200010descriptionfolded-top antenna, alu, with 10 m antenna cablefolded-top antenna, cable, BNC-jackantenna cable for SP2000, 10 mMobile Stationorder. arrying bag (leather) incl. battery, antenna and mikechargerantennadynamic hand-microphonereplacement battery 12V/6,5Ah for GS6/GS7Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION2 INSTALLATION2.1 Unpacking Carefully unpack the equipment. Damages due to transport must be reported to the shippingcompany. Save the shipping container and all packing materials tosubstantiate your claim.For storage or reshipment the original packaging should beused.2.2 Requirements In arrangement with an avionics shop, location and kind of theinstallation are specified. An avionics shop can install all cables.Refer to 1.9 Accessories for cable looms. The equipment is front-laterally fixed in the instrument panel in a57 mm cut-out using four M4 screws (included in delivery). Leave sufficient space for the installation of cables and connectors. Avoid sharp bends and the routing of cables close to controlcables. Avoid installation close to heat sources. Care for adequate convection cooling.Note 2.4.2 Microphone Connection BEFORE mounting!Dokument-Nr.: 01.1251.010.71e / Revision: 1.0611

ATR500 INSTALLATION AND OPERATION2.3 AntennaUse an omni-directional vertical polarized VHF COM antenna with a50 Ohm impedance. Wideband comm antennas provide efficientoperation over the VHF communications band.Installation recommendations: consider the manufacturer’s recommendations Mount the antenna in vertical position so on or under the belly thatit is as far distant as possible from all protruding parts (propeller,chassis, vertical stabilizer). To avoid any mutual interference of the radios, the antennaisolation between a voice transmission and a navigation antennaas well as between double COM antennas should be as high aspossible. A separation of 2 meters usually is sufficient. The metallic contact between airplane surface and antenna mustbe very good. On non-metallic airplanes a metal foil (min. 80 cm x80 cm) shall be used as electrical counterweight on the inside ofthe belly. For glider installation the internal antenna installed by themanufacturer should be used.2.4 On-Board Wiring2.4.1 Annotations Keep wiring as short as possible. Avoid cable running near strong high frequency sources such asignition coil, generator or battery charger. Refer to 1.9 Accessories for cable looms. All cables can be installed by an aeronautical-engineeringenterprise. The cables must be approved for airplane installation. conductor cross-section:o power, GND: AWG18 (0.96 mm²)o signals:AWG22 (0.38 mm²) external slow-blow fuse (4 A) required.12Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION2.4.2 Microphone ConnectionMicrophone inputs:MIC 1:switchable („Mic Switch“on the right side of the equipment) for dynamic microphones (factory setting) standard microphonesMIC 2:only for standard microphonesThe input for standard microphones is appropriate for input voltages of50 mVpp to 2 Vpp. This input has a bias voltage of 8 V at 330 ohms.Sensitivity is adjustable in the init menu with MIC.The input for dynamic microphones is appropriate for input voltages of5 mVpp to 10 mVpp. This input has no bias.Use microphones of the same type, since the settings described in thefollowing are always concerning both microphone inputs.Check setting of the MIC switch on the right side of theradio BEFORE mounting!(Factory setting: dynamic microphone)Two microphones may be connected parallel permicrophone input.2.4.3 Headphone ConnectionHeadphones may be connected parallel as long as the total impedancedoesn’t fall below 8 Ω.Dokument-Nr.: 01.1251.010.71e / Revision: 1.0613

ATR500 INSTALLATION AND OPERATION2.4.4 Display IlluminationFrom No 2 of 1.3 Survey of Part Numbers!„DISPLAY LIGHTING“ (Pin 4) must be connected according to thedesired function: GND UBdimmerswitchillumination offillumination onillumination external adjustableillumination external switchableIf pin 4 is connected to an external voltage supply, illumination can beadjusted by the DIM function (refer to 4.4.5, page 23).2.4.5 Wiring Single-SeaterCable loom BSKS500ADISPLAY LIGHTING: Refer to 2.4.4 for connection.14Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION2.4.6 Wiring Double-Seater with IntercomCable Looms:BSKS500U: 1 PTT button; BSKS500V 2 PTT buttons.DISPLAY LIGHTING: Refer to 2.4.4 for connection.Dokument-Nr.: 01.1251.010.71e / Revision: 1.0615

ATR500 INSTALLATION AND OPERATION2.5 Microphone SettingsSettings of MIC- und VOX-values are essential for intercom operation.Using VOX the threshold level is adjusted so that usual flight noise is nottransmitted to the headphones, but only an additional signal caused byspeaking will start intercom operation.With very strong background noise or uncompensated microphones VOXcan be deactivated by setting VOX01.In this case intercom is activated using a press-to-talk key (PTT), whichconnects pin 12 (intercom) of the equipment connector to GND. Ifrequired, e. g. in a tandem cockpit, use two parallel connected PTT keys.For operating in VOX mode pin 12 has to be connected permanently toGND.Transmission merely operates when PTT is pressed.The suppression of background noise is only possible using differentialmicrophones, as they are usual with modern headsets. Normal electretmicrophones are not suitable.For setting refer to 4.2.1 MIC-setting.16Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION2.6 Installation CheckWhen installation is completed all steering and control functions of theaircraft are to be examined, in order to exclude disturbances by thewiring.Subsequently, check antenna matching. Insert a standing wave meter,respectively a direction-sensitive RF power meter into the antenna line.Determine standing wave ratio (SWR) over the entire operatingfrequency range. The SWR shall not exceed 3:1 (the reflected powershall not exceed 25% of the forward power). If this value is exceeded, amismatching is present, which can be caused e. g. by incorrect orinsufficient electrical counterweight, bad contacting or incorrect radiatorlength.With COM antennas attached on the fuselage lower sidethis measurement must be accomplished during flight, inorder to avoid faulty measurements.After the antenna measurement a communication test with anaeronautical station shall be accomplished.Furthermore a test flight is recommended, in order to guarantee theproper in-flight operation of the radio: In a flight altitude of at least 1500 ft contact a ground station in adistance of at least 100 km (60 nautical miles). Pay attention to unusual electrical interference. If possible, perform the radio test on frequencies within the upperand lower VHF communication frequency range.Dokument-Nr.: 01.1251.010.71e / Revision: 1.0617

ATR500 INSTALLATION AND OPERATION3 DRAWINGS3.2 Equipment ConnectorsCa. 70 mm3.1 Equipment18 mm163 mm23 mm3.3 Panel Cut-out61 mmNot full scale!61 mm18Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION4 OPERATIONFor figure of controls refer to page 27.4.1 ON/OFF power on: power off:press about 0,5 spress about 3 sDisplay after power onATR500V2.5device typesoftware releaseAfterwards one of the following viewings appears, depending on theposition of the MEM switch:118.00 118.00active frequencystand-by frequencyor118.00M3active frequencymemory positionAt power on the last settings are used.Dokument-Nr.: 01.1251.010.71e / Revision: 1.0619

ATR500 INSTALLATION AND OPERATION4.2 INIT MenuThe INIT Menu contains MIC Setting (microphone level) reset to factory settings contrast (previous to P/N 500-(1XX)-(1XX), refer to 4.4.6)Call INIT Menu: keep pressedat power onKey Assignment:EXIT:VOL/SQMIC:STOREINIT:CON:4.2.1 MIC-settingThe MIC level simultaneously effects MIC 1 and MIC 2. Therefore twoequivalent standard microphones must be used to ensure successfulintercom operation. For setting MIC, VOX previously must be set to 5 (refer to 4.4.4). select MIC: press STOREEXITMIC:05MIC:nn, nn 01 . 32 set level: turn VOLlowest sensitivity: MIC01usually setting for avionic headsets: 01 . 05The microphone level can be adjusted using headphones: Withengine running talk loud and clearly and vary MIC until VOXswitches on and off satisfactorily. exit: press VOL/SQ20Dokument-Nr.: 01.1251.010.71e / Revision: 1.06

ATR500 INSTALLATION AND OPERATION4.2.2 ResetEXITMICINIT Select INIT: press UP/DOWNAll values will be set to factory 4.3 Return-Mode (from P/N 500-(1XX)-(1XX))The return mode determines, if the display automatically returns tofrequency view after changes by the user (VOL, VOX, etc.). Call menu:EXITRETURN (Y)keeppressed during power onRETURN: Y/N select (Yes/No): VOLyes: switch to frequency view after 5 s (default)no:remain in actual setting item exit:VOL/SQDokument-Nr.: 01.1251.010.71e / Revision: 1.0621

AT

P/N 500-(1XX)-(1XX) VHF Communication Transceiver Installation and Operation Dokument-Nr.: 01.1251.010.71e Revision: 1.06 Date: 27.07.2007 . ATR500 INSTALLATION AND OPERATION D okum e nt-Nr .: 012 5 7 / R v is 6 List of Changes Revision Date Description of Change 1.00 09.01.2006 initial version 1.01 07.02.2007 new chapter “Customer Support” 1.02 26.02.2007 Troubleshooting, if CON was .

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