BOSCH REXROTH IOT GATEWAY 2.X USER MANUAL

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BOSCH REXROTHIOT GATEWAY 2.XUSER MANUALVer. 1.0E 2019 Bosch Rexroth Sp. z o. o.DescriptionThis publication presents the configuration methods and instructions for running ofthe Bosch Rexroth IoT Gateway softwareDCEE/SLF-IND4-PLI4.0@boschrexroth.pl

IoT Gateway ManualIMPORTANT! READ!CopyrightsNo part of this publication may be reproduced, stored in a retrieval system or transmitted in anyform or by any means, electronic, mechanical, photocopying, recording or otherwise, withoutprior written permission of Bosch Rexroth Sp. z o. o. .LiabilityThe specified data is intended for product description purposes only and shall not be deemed tobe a guaranteed characteristic unless expressly stipulated in the contract. All rights are reservedwith respect to the content of this documentation and the availability of the productThe reserved names and trademarks appearing in the publication are registered trademarks or trademarksof their owners. All proprietary names, registered trademarks and trademarks belonging to third partieshave been used in this publication by Bosch Rexroth Sp. z o. o. for informational and identification purposesonly. 2019 Copyright by Bosch Rexroth Sp. z o. o.All rights reserved. 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EPage 1 of 75

IoT Gateway ManualTable of ContentsPreface: What is IoT Gateway from Bosch Rexroth? .61. Overview .71.1 Definitions . 72. Usage.92.1 Menu . 92.1.1 Help . 92.1.2 License Agreement. 92.1.3 Open Source Software . 92.1.4 Bundle-Configurator . 92.1.5 Settings. 92.1.6 Logout . 92.2 Home-Button . 92.3 Functions (Apps) . 93. General . 103.1 Setting up and Launching the IoT Gateway . 103.1.1 Setting up the IoT Gateway. 103.1.2 Launching the IoT Gateway and First Login . 123.2. Sampling and Properties of Endpoints. 133.2.1 Properties of Endpoints . 133.2.2 Sampling of Endpoints . 134. Devices – Data Sources . 164.1 Beckhoff Device . 164.1.1 Introduction to Beckhoff ADS . 164.1.2 Steps to Configure the Beckhoff ADS as a Device . 164.2 MLC Data Acquisition Device . 174.2.1 Introduction . 174.2.2 Technical Information . 174.2.3 Commissioning the MLC . 174.2.4 Configure MLC Data Acquisition on the IoT Gateway. 184.3 TCP/UDP Data Acquisition (DAQ) Device . 204.3.1 Introduction . 204.3.2 Technical Information . 204.3.3 Configure TCP/UDP Data Acquisition on the IoT Gateway . 204.4 XM Logic Device . 224.5 MQTT Device . 224.5.1 Introduction to MQTT . 224.6 OPC DA . 224.7 OPC UA . 224.8 Allen Bradley ControlLogix Device . 224.8.1 Introduction . 224.8.2 Supported Data Types . 234.8.3 Sampling. 234.8.4 Usage. 234.9 Option Module S20 Analog Input . 244.10 Option Module S20 Digital Input . 254.11 S20-ETH-BK Device . 25 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EPage 2 of 75

IoT Gateway Manual4.11.1 Introduction . 254.11.2 Commissioning Your S20-ETH-BK. 254.12 S5 Device . 264.12.1 Introduction . 264.12.2 Specification . 264.13 S7 Device . 274.13.1 Introduction . 274.13.1 Specification . 274.13.2 S7-1200/1500 Specific Settings. 274.14 S/IP Device . 274.15 XM System Device. 274.16 XDK . 274.16.1 Create an XDK Device . 274.16.2 Change/Delete of the XDK Device . 284.16.3 Receive Data from Sensors . 284.16.4 Steps to Be Followed in the XDK Workbench . 285. Functions . 295.1 Average . 295.2 Math Calculator . 295.3 Dead Band . 295.4 Factor . 295.5 Formatter . 295.6 Introduction to Mustache . 305.6.1 Internal Hash . 305.6.2 FOR Statement . 315.6.3 IF statement . 315.6.4 IF NOT statement . 315.6.5 INSERT . 315.6.6 Simple Scalar INSERT . 315.6.7 Example . 315.7 Limiter . 345.8 Nelson Rules Monitor . 345.8.1 Nelson Rules Explanation . 345.9 Range Converter . 355.10 Threshold Monitor . 355.11 Timer . 355.11.1 Inputs and Outputs . 356. Applications. 376.1 OPC UA Server Application . 376.1.1 What Is the OPC UA?. 376.1.2 IoT Gateway OPC UA Server . 376.1.3 Server Endpoints . 376.1.4 Security . 386.2 Endpoint Options . 386.2.1 Endpoint Statistics. 386.2.1.1 Statistic Values . 386.2.2 Endpoint History . 396.3 IndraControl XM. 39 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EPage 3 of 75

IoT Gateway Manual6.3.1 Creating a Customized IndraWorks PLC Application Running in the IoT Gateway . 396.3.2 Restore Template Archive . 396.3.3 Important Hints When Adapting your PLC Application . 396.3.4 I/O Mapping . 406.3.5 NTP - Time Synchronization with Network Time Protocol . 407. Processing – data receivers . 417.1. Amazon Cloud (AWS Cloud) Processing . 417.1.1 Description . 417.2 Microsoft Azure Processing . 417.2.1 Description . 417.2.2 Specification . 417.3 MongoDB Processing . 417.3.1 Description . 417.3.2 Specification . 417.3.3 Mode IOT Schema . 417.3.4 Mode DAS Schema . 427.3.5 Create a MongoDB Processing . 427.3.6 Configure an Existing MongoDB Processing . 427.3.7 Delete an Existing MongoDB Processing . 427.8 MQTT Processing . 437.8.1 Description . 437.8.2 Specification . 437.8.3 Introduction in MQTT . 437.9 MySQL Processing . 437.9.1 Description . 437.9.2 Specification . 437.9.3 Mode IoT Schema . 437.9.4 Mode SQL Statement . 447.9.10 How to Add a New User for the MySQL Server . 457.9.11 How to Give Rights to the New User . 457.9.12 Configuration of the Firewall . 457.10 Bosch Online Diagnostics Network (ODiN) Processing . 457.10.1 Description . 457.10.2 Specification . 457.10.3 Create an ODiN Processing . 467.10.4 Configure an existing ODiN Processing . 467.10.5 Delete an existing ODiN Processing . 467.11 Oracle IoT Cloud Service Processing . 467.11.1 Description . 467.11.2 Specification . 467.12 Bosch Production Performance Manager - Machine Message . 477.12.1 Description . 477.12.1 Specification . 477.13 Bosch Production Performance Manager - Measurement . 477.13.1 Description . 477.13.2 Specification . 477.14 Bosch Production Performance Manager - Process Message . 487.14.1 Description . 48 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EPage 4 of 75

IoT Gateway Manual7.14.2 Specification . 487.15 REST Processing . 487.15.1 Description . 487.15.2 Description of the REST Client Options . 497.16 TCP/IP Processing. 497.16.1 Description . 498. Other . 508.1 Enhancements of Functionality . 508.2 Ordering Information . 508.3 Additional source of information . 508.4 Industrial Security Recommendations . 508.4.1 General Information on Proper Use . 508.4.2 Use Secure Networking Hardware . 508.4.3 Web Console . 508.4.4 Self Signed Certificate . 518.4.5 Login Authentication . 518.4.6 Password Change on PR21 Hardware . 518.4.7 Secure File Transfer Protocol (SFTP) Authentication . 518.4.8 Secure OPC UA Server Communication . 518.4.9 Secure END-TO-END Connections (Message Security and Data Integrity) . 528.4.10 OPC UA Device . 528.4.11 Logic Device / System Device (MLPI, OCI). 528.4.12 Security Issues of Third Party Components (Open Source Software). 538.4.13 Open Source Software (OSS). 539. FAQ . 74 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EPage 5 of 75

IoT Gateway ManualPreface: What is IoT Gateway from BoschRexroth?Digitalization has entered the production environment withIndustry 4.0. Its central element is the factory of the future, wherethe shop floor is linked to the IT infrastructure. Bringing existingresources onto a connected network is essential for digitalization, andthe new IoT Gateway from Bosch Rexroth delivers that connectivityseamlessly.Connectivity plays a central role in the factory of the future.Connecting machines, materials, products, and workers is aprerequisite for increasing productivity and for new services andbusiness models.The aim of the I4.0 Connectivity research project was to develop asolution that also enables existing machines to be easily readied forIndustry 4.0, without any engineering effort. Devised as a retrofit kit,it includes sensors that can easily be fitted to existing machines, anetworking gateway and analysis software for making good use of theacquired data.More info:Catalog pageVideo: Configure in 5 minBrochures/Flyers:IoT Gateway softwareStarterKit PPM IoT GatewayDevice PortalDedicated WWW pages:Main WWW page of the productBosch Software InnovationsA key to success was pooling the broad scope of competencies atBosch in order to achieve this goal. The focus of Bosch Research wason the development of software for the gateway. From colleagues atBosch sensor engineering to automation engineering experts fromBosch Rexroth and IT specialists from Bosch Software Innovations, allpartners were involved in the implementation of this overall concept.In addition, users from Bosch plants provided practical applicationscenarios as input and enabled the technologies to be evaluated in areal manufacturing facility.The collaborative effort gave rise to a gateway based on modern ITtechnologies and an open architecture, developed in an agile processusing the SCRUM method. We put together a joint team with ourpartner Bosch Rexroth very early on in the development phase,enabling a smooth transfer of findings into the development of theproduct and a rapid market launch.The new IoT Gateway, presented to the public for the first time in2016, is an important building block for networking machines andhelps prepare factories to meet future requirements. For I4.0research, the data obtained in this way opens up new possibilities andenables new insights into interrelationships in production.Bosch developed the IoT Gateway to connect existing productioninfrastructure over networks built on open standards. The devicemakes it possible to bring current production elements along for theride in an Industry 4.0 world. 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EContact:Bosch Rexroth Sp. z o. o.ul. Jutrzenki 102/10402-230 WarszawaPOLANDemail: i4.0@boschrexroth.plPage 6 of 75

IoT Gateway Manual1. OverviewThe IoT Gateway connects the industrial machine environment with the enterprise IT-world and canprovide machine- and process data in a simple way.The Java based IoT Gateway software is a modular system and uses management mechanisms and servicesprovided by OSGi Framework.Based on the IoT Core Framework, the IoT Gateway provides services to connect field devices, like sensorsor industrial control systems as well as functions to process data and to provide this data to superiorservices and systems.Running on the control system IndraControl XM there is a high performance combination of dataacquisition with logic and motion processing in real time and large connectivity available. Via a SDK it ispossible to create custom functions.1.1 DefinitionsThe following table shows definitions used in the manual:EndpointThe Endpoint is the central location of a value. Every Endpoint has a unique name andreference to its value source. A unit and description can be added optionallyEndpointvalueThe current value of an endpointDeviceA Device is a data source that can be accessed by Endpoints. According to the device typeseveral parameters and settings can be configured 2019 Bosch Rexroth Sp. z o. o.ver. 1.0EPage 7 of 75

IoT Gateway ManualProcessAppBundleA Process is th

Jul 09, 2012 · Bosch sensor engineering to automation engineering experts from Bosch Rexroth and IT specialists from Bosch Software Innovations, all partners were involved in the implementation of this overall concept. In addition, users from Bosch plants provided practical application scenarios as input and enabled the technologies to be evaluated in a

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