Page 1 Of 5 Standard Operating Practice S.O.P. No. 52-10 .

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Page 1 of 5Standard Operating PracticeS.O.P. No. 52-10-007.0-00-004FIRST ARTICLE INSPECTION REQUIREMENTSFOR PURCHASED PARTS(Excluding Forgings and Castings)1.0PURPOSETo establish a First Article Inspection procedure and define requirements for Product suppliers.2.0SCOPEThis document states that a First Article Inspection (FAI) must be performed to verify dimensional andtest requirements detailed on the part drawing and related specifications. The part for First ArticleInspection shall be manufactured from production tooling and processes. All purchase orders shallindicate First Article Inspection requirements. Last Article Inspection (LAI) if required, will becommunicated via the purchase order as well.3.0APPLICABLE DOCUMENTSSAE AS9102AEROSPACE FIRST ARTICLE INSPECTION REQUIREMENTQCP 5.4SOURCE INSPECTIONQCP 5.5CERTIFIED SUPPLIER PROGRAMQCP 7.2FIRST ARTICLE INSPECTIONARG-1072FIRST ARTICLE INSPECTION STATUS SHEETFC 9469LAST ARTICLE INSPECTION STATUS SHEETSOP 52-10-011.1-00-001VENDOR REQUEST FOR MATERIAL REVIEW BOARD ACTIONForm ARG-916SUPPLIER REQUEST FOR MATERIAL REVIEW BOARD ACTIONForm FC 9438-1AS9102 AEROSPACE FIRST ARTICLE INSPECTION FORM 1Form FC 9438-2AS9102 AEROSPACE FIRST ARTICLE INSPECTION FORM 2Form FC 9438-3AS9102 AEROSPACE FIRST ARTICLE INSPECTION FORM 34.0APPLICABILITY4.1Situations which require First Article Inspection Date of IssueThose circumstances covered in the applicability and requirements of SAE AS9102 and QCP 7.2.Modified standard product hardware with assigned six digit part numbers (i.e. washers, shimsand fasteners).When requested by Eaton.11/13/08 Revision -W 10/10/18 Changes indicated by Ø Approved byPrepared by“signature on file”D. Neville “signature on file”“Copies Printed from the On-Line System are Considered Uncontrolled”G. Lallathin

Page 2 of 5Standard Operating PracticeS.O.P. No. 52-10-007.0-00-004NOTE: AN, MS, NAS or ANSI standard catalog hardware, protective closures, chemicalcompounds, o-rings, castings, SK parts, rapid proto types and forgings are excluded from thisFirst Article Inspection procedure.Product affected by a change in manufacturing process, source, equipment (machine) or NCProgram, shall require a full or partial FAI as applicable. It is the supplier’s responsibility toperform the FAI under any or all of these conditions. The reason for the change shall beidentified on the completed FAI Form 1, Block 14.Special Processes – First Article InspectionAs it relates to special processes, by definition, a special process cannot be validated exceptthrough destructive means. As a result, First Article Inspection is not required for SpecialProcesses performed at the supplier. The Special Process is therefore validated through itsqualification utilizing specification requirements and NADCAP certification.Ø5.0PURCHASING REQUIREMENTS5.1When placing orders, the Purchasing Agent shall determine the First Article Inspectionrequirements as follows:5.1.1For new parts, the first article requirements will have been listed in the remarks of the purchaserequisition.5.1.2For repeat buys, the first article requirements will be determined using the following criteria: ØWhen the supplier is producing the part for the first time, a complete First Article Inspectionis required.When the last date of purchase from a selected supplier exceeds two years from the currentdate, a complete First Article Inspection is required.The revision of the part, determined from the Engineering Orders will be compared with thecurrent First Article Inspection Sheet in the cost study folder.o If the current revision is different from that in the cost study folder, all EngineeringOrder (EOs) affecting these revisions must be reviewed for first article requirements.o If any EOs are identified as requiring a first article a partial first article for affectedcharacteristics will be required.If there are no EOs requiring a first article and the supplier has made the part in the last twoyears, and no change in process as defined above had occurred, then no first article isrequired.5.2If a partial or complete FAI/LAI is required, the Purchasing Agent shall identify the First ArticleInspection requirements on the purchase order in the “notes” field as well as using an F-PrefixedPurchase Order number.5.3For nameplates, the buyer will forward artwork to Product Engineering Manager and ReceivingInspection for approval prior to the manufacturing of production parts.The artwork can be in PDF format, but it must be sized such that a printed copy will be 1:1 ratiowith the actual nameplate.“Copies Printed from the On-Line System are Considered Uncontrolled”

Page 3 of 5Standard Operating PracticeØ6.0PROCEDURES6.1Supplier Requirements Ø6.1.1S.O.P. No. 52-10-007.0-00-004The Supplier shall perform the First Article Inspection as stated on the Purchase Order inaccordance with SAE AS9102.Copies of Eaton Forms FC 9438-1, - 2 and - 3 are available on the Eaton website, as well as awrite-able version for the supplier’s convenience. These forms are in alignment with AS9102requirements. A training package to aid completion in also available. Suppliers are encouraged toutilize these documents to aid the accurate completion of the FAI requirement.The FAI sample shall be clearly identified (i.e.: tagged, marked on the container and segregatedfrom production parts).First Article Inspection and ApprovalSupplier Preparation of Required Reports 6.1.2The original marked up drawings with the identified characteristics shall be submitted with thesample layout inspection report as a part of the FAI package.The marked up drawings will be clearly legible.The supplier must include material and special process certifications for all components.During First Article Inspection, all bar stock material is to be subjected to independent materialverification testing (complete chemistry and physical comparison to actual certification valuesare not required, a chemical alloy identification is sufficient). Suppliers whose system providesfor random testing of bar stock/plate material shall not be subject to this requirement. Excludedfrom above requirements are material supplied by Eaton, castings, forgings, rubber and castbronze material which have their own verification procedures.When a partial First Article Inspection is required on characteristics affected by an EngineeringOrder (E.O.), the E.O. may be used in lieu of the original drawing for identifying characteristicsto be inspected.Include the MRBA number from form ARG-916 in the column titled “non-conformance number”(column 11 of AS9102 form 3) for any characteristic that is not conforming.Hand written signatures are required on AS9102 forms. Electronic signatures will only bepermitted if Eaton Euclid has approved a method for validating electronic signatures.When a distributor is providing a part where manufacturer has a current approved first article on file atEaton the FAIR will be documented as follows: Eaton will provide a copy of the current First Article Inspection Status Sheet (ARG 1072).The supplier will prepare SAE AS 9102 (Form 1 only)The Form 1 shall state the reason for partial FAI in block 14.Certifications will clearly show the manufacturer. In the event the part is source controlled, themanufacturer on the certification will be the manufacturer on the source controlled drawing.The SAE AS 9102 Form 1 and the First Article Inspection Status Sheet (ARG 1072) shall besubmitted to Eaton Receiving Inspection for review.Eaton Receiving Inspection will issue a new First Article Inspection Status Sheet (ARG 1072) indicatingthe distributor is approved to supply the part number/revision manufactured by the approved supplier.In the event there is no First Article on record for the manufacturer, the distributor will be responsible forproviding a complete First Article per SAE AS 9102.“Copies Printed from the On-Line System are Considered Uncontrolled”

Page 4 of 5Standard Operating Practice6.2S.O.P. No. 52-10-007.0-00-004Last Article Inspection (LAI) 6.3When required by purchase order, a Last Article Inspection is required. This will becommunicated to the Purchasing Department by the Quality Department. Purchasing shall notewithin the purchase order that a LAI is required.The LAI shall follow all the requirements as stated on the purchase order.The supplier shall state the reason for the LAI in block 14 of the FAI Form 1.The supplier shall not ship any production parts to Eaton without an approved FAI Form ARG1072, approved by the Eaton Quality Manager. Source Inspection: The Eaton Source Inspector will review and approve FAI/LAI at the suppliersite, at time of source inspection, per QCP 5.4. The FAI will not be considered “approved” untilARG-1072 is signed by the Eaton Quality Manager.Destination Inspection: The Supplier will initially ship only the FAI part and package to Eatonfor review and approval. Once written FAI approval is obtained from Eaton, the supplier shall bepermitted to ship balance of production parts to Eaton. For LAI, the supplier shall include theLAI package and part with the shipment.When non-conformances are found during First Article Inspection, the FAI will be“Unapproved”. Any additional parts manufactured with the FAI part shall be screened for thenon-conformances. Any non-conforming parts found during screening shall be submitted forMRBA acceptance in accordance with SOP 52-10-011.1-00-001. The supplier shall submit apartial First Article Inspection for the nonconformances prior to shipment of the next lotmanufactured.When non-conformances are found during First Article Inspection, the FAI will be Unapproved”.Any additional parts manufactured with the FAI part shall be inspected for the nonconformances. Any non-conforming parts found during this inspection shall be submitted forMRBA acceptance in accordance with SOP 52-10-011.1-00-001. The supplier shall submit apartial FAI for the non-conformances prior to shipment of the next lot manufactured.6.3.17.0QUALITY DEPARTMENT7.1Receiving Inspection ResponsibilitiesReceiving Inspection is responsible for the following: Upon arrival of an (IR) Inspection Report, determine whether a First Article Inspection wasverified at Source Inspection or if verification is required in receiving inspection.When source inspection has been waived by Quality Manager, Quality Assurance shall performthe inspection responsibilities (Reference paragraph 7.2).100% verification of entire FAI/LAI package, for completeness and accuracy.Complete either First Article Inspection Status Sheet (Form ARG 1072), or Last ArticleInspection Sheet (Form FC 9469) including all pertinent information and verification status.Upon completion of the First Article Inspection Sheet, Receiving Inspection shall forward acompleted copy to Purchasing, file a copy with FAI Package, and file electronic copy on sharedrive.“Copies Printed from the On-Line System are Considered Uncontrolled”

Page 5 of 5Standard Operating Practice 7.2S.O.P. No. 52-10-007.0-00-004For initial/full FAI’s, mark FAI part with a circled “F”. Receiving Inspection or Supply Chainwill charge the part to the FAI Charge Account in the ERP system, (e.g., MFG Pro, etc.), takingthe part “out of inventory”. The FAI part is to be stored with applicable FAI documentation inthe designated retention area.The FAI part may not be saved, at the discretion of the Quality Manager.Source Inspector Responsibilities Review the supplier’s FAI/LAI for completeness.Select random characteristics, inspect and record actuals in Column 14 of the FAI form 3 andapply source inspection stamp.Compare results with suppliers’ documented actuals and resolve any discrepancies.Review certifications and/or test results.If FAI/LAI is approved, the Source Inspector shall apply stamp to the certifications and samplelayout inspection report.“Copies Printed from the On-Line System are Considered Uncontrolled”

FIRST ARTICLE INSPECTION REQUIREMENTS FOR PURCHASED PARTS (Excluding Forgings and Castings) 1.0 PURPOSE To establish a First Article Inspection procedure and define requirements for Product suppliers. 2.0 SCOPE This document states that a First Article Inspection (FAI) must be performed to verify dimensional and

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