ITrax DataShare - Nordson
iTraxr DataShareCustomer Product ManualPart 1609097-02Issued 4/20For parts and technical support, call the Industrial CoatingSystems Customer Support Center at (800) 433-9319 orcontact your local Nordson representative.This document is subject to change without notice.Check http://emanuals.nordson.com for the latest versionand available local languages.NORDSON CORPORATION AMHERST, OHIO USA
tentsTable of ContentsSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . .Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals . . . . . . . . . . . . . . . . . .Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . .High-Pressure Fluids . . . . . . . . . . . . . . . . . . . . .Fire Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Halogenated Hydrocarbon Solvent Hazards .Action in the Event of a Malfunction . . . . . . . . . . .Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mounting iTrax DataShare Power Supply andAnybus Communicator . . . . . . . . . . . . . . . . . . . . . .Hardware Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .DataShare Icon Meanings . . . . . . . . . . . . . . . . . . .Software Installation . . . . . . . . . . . . . . . . . . . . . . . .Copy the Flash Drive Files . . . . . . . . . . . . . . . .iTrax DataShare Program Installation . . . . . .Software Activation . . . . . . . . . . . . . . . . . . . . . . . . .Initial Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Login Information . . . . . . . . . . . . . . . .Software Configuration . . . . . . . . . . . . . . . . . . . . . .Tag Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PLC Programmer Connection Information . . . . .Ethernet/IP Setup . . . . . . . . . . . . . . . . . . . . . . . .Profinet I/O Setup . . . . . . . . . . . . . . . . . . . . . . .11112234445567778999101213131415171819Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001Part 1609097-02Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Running the iTrax DataShare Software . . . . . . . .User Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .Add User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remove User . . . . . . . . . . . . . . . . . . . . . . . . . . .Change User Permissions and Passwords . . .Backup iTrax Feature . . . . . . . . . . . . . . . . . . . . . . .Restore iTrax Feature . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using the Illustrated Parts List . . . . . . . . . . . . . . .iTrax DataShare Installation Kits . . . . . . . . . . . . . .AppendixSpray Monitor (SM) Module ConfigurationBit Maps (OPC Outputs) . . . . . . . . . . . . . . . . . . . .Spray Monitor (SM) Module Status/FaultBit Maps (OPC Inputs) . . . . . . . . . . . . . . . . . . . . . .Spray Controller (SC) Module ConfigurationBit Maps (OPC Outputs) . . . . . . . . . . . . . . . . . . . .Spray Controller (SC) Module Status/FaultBit Maps (OPC Inputs) . . . . . . . . . . . . . . . . . . . . .Pressure Control/Extra Function (PRx)Module (OPC Outputs) . . . . . . . . . . . . . . . . . . . . . .Pressure Control/Extra Function (PRx)Module Status/Fault Bit Maps (OPS Inputs) . . eThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2016. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.TrademarksNordson, iTrax, and the Nordson logo are registered trademarks ofNordson Corporation.All other trademarks are the property of their respective owners. 2020 Nordson Corporation
Change RecordiChange eE 2020 Nordson CorporationChangePart 1609097-02
iiChange RecordPart 1609097-02 2020 Nordson Corporation
iTrax DataShare1iTraxr DataShareSafetyRead and follow these safety instructions. Task- and equipment-specificwarnings, cautions, and instructions are included in equipmentdocumentation where appropriate.Make sure all equipment documentation, including these instructions, isaccessible to persons operating or servicing equipment.Qualified PersonnelEquipment owners are responsible for making sure that Nordson equipmentis installed, operated, and serviced by qualified personnel. Qualifiedpersonnel are those employees or contractors who are trained to safelyperform their assigned tasks. They are familiar with all relevant safety rulesand regulations and are physically capable of performing their assignedtasks.Intended UseUse of Nordson equipment in ways other than those described in thedocumentation supplied with the equipment may result in injury to personsor damage to property.Some examples of unintended use of equipment include using incompatible materialsmaking unauthorized modificationsremoving or bypassing safety guards or interlocksusing incompatible or damaged partsusing unapproved auxiliary equipmentoperating equipment in excess of maximum ratingsRegulations and ApprovalsMake sure all equipment is rated and approved for the environment in whichit is used. Any approvals obtained for Nordson equipment will be voided ifinstructions for installation, operation, and service are not followed. 2020 Nordson CorporationPart 1609097-02
2 iTrax DataSharePersonal SafetyTo prevent injury follow, these instructions. Do not operate or service equipment unless you are qualified. Do not operate equipment unless safety guards, doors, or covers areintact and automatic interlocks are operating properly. Do not bypass ordisarm any safety devices. Keep clear of moving equipment. Before adjusting or servicing movingequipment, shut off the power supply and wait until the equipmentcomes to a complete stop. Lock out power and secure the equipment toprevent unexpected movement. Relieve (bleed off) hydraulic and pneumatic pressure before adjusting orservicing pressurized systems or components. Disconnect, lock out,and tag switches before servicing electrical equipment. While operating manual spray guns, make sure you are grounded.Wear electrically conductive gloves or a grounding strap connected tothe gun handle or other true earth ground. Do not wear or carry metallicobjects such as jewelry or tools. If you receive even a slight electrical shock, shut down all electrical orelectrostatic equipment immediately. Do not restart the equipment untilthe problem has been identified and corrected. Obtain and read Safety Data Sheets (SDS) for all materials used.Follow the manufacturer’s instructions for safe handling and use ofmaterials, and use recommended personal protection devices. Make sure the spray area is adequately ventilated. To prevent injury, be aware of less-obvious dangers in the workplacethat often cannot be completely eliminated, such as hot surfaces, sharpedges, energized electrical circuits, and moving parts that cannot beenclosed or otherwise guarded for practical reasons.High-Pressure FluidsHigh-pressure fluids, unless they are safely contained, are extremelyhazardous. Always relieve fluid pressure before adjusting or servicing highpressure equipment. A jet of high-pressure fluid can cut like a knife andcause serious bodily injury, amputation, or death. Fluids penetrating theskin can also cause toxic poisoning.If you suffer a fluid injection injury, seek medical care immediately. Ifpossible, provide a copy of the SDS for the injected fluid to the health careprovider.Part 1609097-02 2020 Nordson Corporation
iTrax DataShare3The National Spray Equipment Manufacturers Association has created awallet card that you should carry when you are operating high-pressurespray equipment. These cards are supplied with your equipment. Thefollowing is the text of this card:WARNING: Any injury caused by high pressure liquid can be serious. Ifyou are injured or even suspect an injury: Go to an emergency room immediately.Tell the doctor that you suspect an injection injury.Show him this cardTell him what kind of material you were sprayingMEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIANInjection in the skin is a serious traumatic injury. It is important to treat theinjury surgically as soon as possible. Do not delay treatment to researchtoxicity. Toxicity is a concern with some exotic coatings injected directly intothe bloodstream.Consultation with a plastic surgeon or a reconstructive hand surgeon maybe advisable.The seriousness of the wound depends on where the injury is on the body,whether the substance hit something on its way in and deflected causingmore damage, and many other variables including skin microflora residingin the paint or gun which are blasted into the wound. If the injected paintcontains acrylic latex and titanium dioxide that damage the tissue’sresistance to infection, bacterial growth will flourish. The treatment thatdoctors recommend for an injection injury to the hand includes immediatedecompression of the closed vascular compartments of the hand to releasethe underlying tissue distended by the injected paint, judicious wounddebridement, and immediate antibiotic treatment.Fire SafetyTo avoid a fire or explosion, follow these instructions. Ground all conductive equipment. Use only grounded air and fluidhoses. Check equipment and workpiece grounding devices regularly.Resistance to ground must not exceed one megohm. Shut down all equipment immediately if you notice static sparking orarcing. Do not restart the equipment until the cause has been identifiedand corrected. Do not smoke, weld, grind, or use open flames where flammablematerials are being used or stored. Do not heat materials to temperatures above those recommended bythe manufacturer. Make sure heat monitoring and limiting devices areworking properly. 2020 Nordson CorporationPart 1609097-02
4 iTrax DataShareFire Safety(contd) Provide adequate ventilation to prevent dangerous concentrations ofvolatile particles or vapors. Refer to local codes or your material SDSfor guidance. Do not disconnect live electrical circuits when working with flammablematerials. Shut off power at a disconnect switch first to preventsparking. Know where emergency stop buttons, shutoff valves, and fireextinguishers are located. If a fire starts in a spray booth, immediatelyshut off the spray system and exhaust fans. Shut off electrostatic power and ground the charging system beforeadjusting, cleaning, or repairing electrostatic equipment. Clean, maintain, test, and repair equipment according to the instructionsin your equipment documentation. Use only replacement parts that are designed for use with originalequipment. Contact your Nordson representative for parts informationand advice.Halogenated Hydrocarbon Solvent HazardsDo not use halogenated hydrocarbon solvents in a pressurized system thatcontains aluminum components. Under pressure, these solvents can reactwith aluminum and explode, causing injury, death, or property damage.Halogenated hydrocarbon solvents contain one or more of the �Bromo-”“Iodo-”Check your material SDS or contact your material supplier for moreinformation. If you must use halogenated hydrocarbon solvents, contactyour Nordson representative for information about compatible Nordsoncomponents.Action in the Event of a MalfunctionIf a system or any equipment in a system malfunctions, shut off the systemimmediately and perform the following steps: Disconnect and lock out system electrical power. Close hydraulic andpneumatic shutoff valves and relieve pressures. Identify the reason for the malfunction and correct it before restarting thesystem.DisposalDispose of equipment and materials used in operation and servicingaccording to local codes.Part 1609097-02 2020 Nordson Corporation
iTrax DataShare5DescriptionThe iTrax DataShare monitoring program communicates iTrax moduleinformation and manufacturing data to a PLC system on a network. iTraxDataShare features configurable monitoring capabilities and can be used tobackup the iTrax system configuration settings, users, and recipes.iTRAX PC24 Vdc POWER SUPPLYAC PowerDC Power WiringANYBUS COMMUNICATORDB-9 Serial CableFigure 1Ethernet to PLC/NetworkiTrax DataShare System Data Flow OverviewHardware ListNordson provides:1. Anybus Communicator 2. 24 Vdc power supply3. DB-9 null-modem serial cable (female to male)4. USB flash drive containing iTrax DataShare softwareCustomer provides:5. Variable length Ethernet cable to PLC system6. AC power (120-240V) connection to 24 Vdc power supply.7. DC power wiring (18 AWG)8. T35 DIN rail (for mounting items 1 and 2 above) 2020 Nordson CorporationPart 1609097-02
6 iTrax DataShareSpecificationsAnybus Communicator:Power Requirements:24 VdcCurrent Consumption (Maximum):300 mAOperating Temperature Range:0 to 40 CModel: iTrax DataShareInput Voltage Rating:100 to 240 Vac 50/60HzInput Current (Maximum RMS):1.4 A (Internal fuse protected)Output Voltage:24 28 VdcOutput Current (Maximum):3.3 AOperating Temperature Range:-25 to 40 C24 VdcPOWER SUPPLYANYBUSCOMMUNICATORFigure 2iTrax DataShare Hardware MeasurementsPart 1609097-02 2020 Nordson Corporation
iTrax DataShare7InstallationMounting iTrax DataShare Power Supply and Anybus CommunicatorMount the Anybus Communicator and the DC power supply onto a T35 mmDIN rail inside the cabinet containing the iTrax modules. The mounting areashould be free of vibration, excessive dust, and moisture. Ambienttemperatures must not exceed 0 40 C (32 104 F).1604238Figure 3Hardware MountingHardware SetupSee Figure 4.1. Connect available 100 240 Vac power source to the AC power inputterminals (5) of the power supply (1). Be sure earth ground isconnected to the ground terminal (4).2. Connect 24 Vdc power to the Anybus Communicator inputterminals (3) from the power supply (1) using 18-gauge wire.3. Connect the Anybus Communicator (2) to the iTrax PC using thenull-modem serial cable provided in the kit.NOTE: Note the serial com port number (i.e. COM1, COM2, etc.) used inthe iTrax PC. This port number will need to be selected during the softwareinstallation.4. Connect the Anybus Communicator to a host PLC using a suitableEthernet cable. 2020 Nordson CorporationPart 1609097-02
8 iTrax DataShareWiring Diagram1L2L1L12L224 VdcPOWER SUPPLYANYBUSCOMMUNICATORPE3120 240 Vac, 1PH50/60HZ, 1.4A SUPPLYFROM CUSTOMERSUPPLIED SOURCEINSIDE THE iTRAXPC ENCLOSUREFigure 4BLUEBROWNGRN/YEL45BLACKREDExample of iTrax DataShare Wiring Diagram1. Power supply2. Anybus CommunicatorPart 1609097-023. Anybus Communicator inputterminals4. Ground terminal5. AC power supply inputterminals 2020 Nordson Corporation
iTrax DataShare9DataShare Icon MeaningsFigure 5ExitUnlockedStart DataTransferSetupOpenSaveStop DataTransferGenerateImageTableiTrax Backupand RestoreSave and ExitTag SelectionExit No SaveActivateLockDateShare IconsSoftware InstallationCopy the Flash Drive FilesSee Figure 6.1. Click on New folder to create a new folder in the iTrax PC local C:\drive.2. Rename the new folder iTrax DataShare.3. Plug the flash drive into the USB port.4. Copy the files from the flash drive folder into the newly creatediTrax DataShare folder.5. Verify the contents of the newly created folder.Figure 6Creating the iTrax DataShare Folder 2020 Nordson CorporationPart 1609097-02
10 iTrax DataShareiTrax DataShare Program InstallationThe iTrax DataShare software is located on the purple flash drive. Beforeinstalling the DataShare software, be sure to copy the program files onto thePC using the instructions provided in the Copy the Flash Drive Files sectionof this manual.6. Go to C:\iTrax DataShare\ setup.exe.7. Double Click on setup.exe.The Nordson iTrax DataShare– InstallShield Wizard will begin.See Figure 7.8. Click on Next to initiate the installation.9. Click on Install. iTrax DataShare installs to the following path:C:\iTrax DataShare\.10. Click on Finish to complete the iTrax DataShare installation procedure.Part 1609097-02 2020 Nordson Corporation
iTrax DataShareFigure 711iTrax DataShare InstallShield Wizard 2020 Nordson CorporationPart 1609097-02
12 iTrax DataShareSoftware ActivationSee Figure 8.NOTE: A shortcut to the iTrax DataShare software will automaticallypopulate to the desktop on the PC.1.2.Double Click the iTrax DataShare icon to start the program.Click on the activation button or go to Activate " Activate iTraxDataShare.3. Copy the activation code and email it to iTraxlicensing@nordson.com toreceive a unique software activation key. Please allow up to 72 hoursfor receipt of activation key.NOTE: The system will operate for 30 days in trial mode before installingthe activation key. During trial mode, data transfer will stop periodically.After 30 days of continuous operation, DataShare will disable withoutthe activation code.Activate ButtonActivation CodeFigure 8iTrax DataShare Activation4. See Figure 9. Enter the activation key provided by Nordson and clicktheNOTE:is activated.Part 1609097-02button.The activate menu and icon will disappear once the software 2020 Nordson Corporation
iTrax DataShare13Activation KeyFigure 9iTrax DataShare Activation Key ExampleInitial Startup1.Click on the lock button or go to Login " Login.2. Log in to the software using the administrative login informationprovided.NOTE: General administration login information will be provided at startup.User profiles and passwords can be set up after the iTrax DataSharesoftware is configured.General Login InformationUser: Administrator Password:admin The administrator has full permissions.User: Operator Password: password The operator is only able to run/stop the program.Login IconFigure 10iTrax DataShare Initial Login 2020 Nordson CorporationPart 1609097-02
14 iTrax DataShareSoftware ConfigurationSee Figure 11.1.Click on the Setup button or go to Setup " Settings.2. Select Manual as the Auto Start option3. Select the serial port that the Anybus is connected to from the Portmenu.4. Select Anybus Ethernet/IP or Profinet IO from the Output menu.12Figure 1134Software Configuration ScreenPart 1609097-02 2020 Nordson Corporation
iTrax DataShare15Tag Selection1. Power on all iTrax spray modules.2. Start iTrax DataShare software.3.Click on the Tag Selection button or go to Setup"Tag Selection.Available tags will populate for each modules running on the iTraxsystem.NOTE: If iTrax OPC server has not been started, it will start automatically.See Figure 12.4. Highlight the iTrax module from the module list on the left.5. Select the OPC tags from the center of the screen.NOTE: The progress bar indicates how much memory is being used by thetag selections.NOTE: Before saving tag selections, it is advised to generate an imag
Mounting iTrax DataShare Power Supply and Anybus Communicator Mount the Anybus Communicator and the DC power supply onto a T35 mm DIN rail inside the cabinet containing the iTrax modules. The mounting area should be free of vibration, excessive dust, and moisture. Ambient temperatures must not exceed 0 40 C (32 104 F). 1604238
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