CATALOG 75 HYDRAULIC SPRAY PRODUCTS

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S P R AY I N G S Y S T E M S C O .CATA L OG 7 5 INDUSTRIALHYDRAULICH YD RA UL IC SPRAY P R O DU C T SS P R AY P R O D U C T SNorth Avenue and Schmale Road, P.O. Box 7900, Wheaton, IL 60187-7901 USATel: 1.800.95.SPRAYIntl. Tel: 1.630.665.5000Fax: 1.888.95.SPRAYIntl. Fax: 1.630.260.0842Email: info@spray.comwww.spray.comCatalog 75 HYD 2013 Spraying Systems Co. All rights reserved. Full protection of law claimed under Universal Copyright and Berne Conventionsand other applicable national and international laws.spray.com

TH AN K YO U F O RYO U R I N TER E ST I NOU R S PR AY P RO D U C T SWE’RE LOOKING FORWARD TO HELPING YOU OPTIMIZE YOUR OPERATIONS INVOLVING SPRAYTECHNOLOGY. HERE ARE JUST A FEW WAYS WE CAN ASSIST: You’ll find the most extensive line of high-quality hydraulic spray products available in this catalog. However, if you don’tfind exactly what you need, be sure to contact us. Our flexible manufacturing capabilities enable us to make products inadditional sizes and materials quickly and efficiently. Special designs are also possible. Just tell us what you need. Need a different type of spray solution? Or a spray product for a specific application? Visit spray.com to find additionalcatalogs on these product lines:– Air Atomizing, Automatic Spray Nozzlesand Spray System Controllers– Handheld GunJet Spray Guns – WindJet Air Products – TankJet Tank Cleaning Products– SprayDry Nozzles– Pulp and Paper Spray Products– Steel Industry Spray Products On-site sustainability assessments, tank cleaning evaluations, nozzle maintenance workshops and lunch and learn sessionsare just a few of the many services we provide. It's easy to take advantage of these programs – just contact your localrepresentative. You’ll find a spray expert nearby – we have hundreds of technical sales and service people in more than90 sales offices around the world. Need a device to deliver fluid to your nozzles? Talk to us about headers, manifolds, lances, injectors and more.These are just a few of the ways we can help you get the results you need from your spray systems; you’ll learn about others inthe pages that follow. Please be sure to visit spray.com or contact us whenever you need assistance – we're here to serve you.Thank you – we value your business!MAKE EVERY DROP COUNTVisit www.spray.com/results to see how we partner with customers to reduce water, energy and chemicaluse, minimize waste and scrap, improve worker and food safety and more. This library of case studies includesdetails on sustainability improvements and resulting benefits. Let us help you make every drop count.

HOW TO ORDER AND CUSTOMER SERVICETABLE OF CONTENTSspray.com 1.800.95.SPRAYWhat You Can Expect2Spray System Optimization8Selection Guidelines10How to Order and Customer Service12Technical ReferenceA1Full Cone NozzlesB1Flat Spray NozzlesC1Hollow Cone NozzlesD1Fine Spray NozzlesE1AccessoriesF1Indexi-11

W H AT YO U C A N E X P E C T – R E L I A B L E Q U A L I T YTHE PRODUCTS YOU NEED ANDPERFORMANCE YOU CAN COUNT ONYou’ll find tens of thousands of hydraulic spray nozzles in this catalog but you can also visit spray.com to see tens of thousandsmore. Featured products include air atomizing nozzles, automatic hydraulic and pneumatic nozzles, handheld spray guns, tankcleaning equipment, air nozzles and nozzles for specialized operations like descaling, trim squirt, spray drying, fire protectionand more. We offer nozzles in more sizes and materials than any other supplier, so you’re sure to find a product that delivers theperformance you need.PRECISE, DEPENDABLE PRODUCT QUALITYYour satisfaction is important to us. Our products aremanufactured to exacting standards to deliver the promisedperformance each and every time you order. We are ISO9001:2015 and 14001:2015 certified. Products ship only afterundergoing our rigorous quality control and testing programs.If you have any concerns about the quality of any of ourproducts, contact us immediately. We will address yourissues and take corrective action as needed.SPECIAL REQUIREMENTS?TELL US WHAT YOU NEED.If one of our standard products isn’t quite right foryour equipment, just let us know. Customization can rangefrom simple changes in materials to specially-designednozzles to meet exacting performance requirements.We work with hundreds of OEMs and provideservices like these: Special nozzle designs2PRODUCTS WHEN YOU NEED THEM Private labeling with unique part numbersMost of our spray nozzles are readily available andwill be shipped within days of your order. If you needexpedited service, let us know. Our twelve manufacturinglocations are strategically located around the world tohelp ensure we can get our products where they areneeded quickly and cost-effectively. Special packaging Customized maintenance and operating instructionsspray.com 1.800.95.SPRAY

W H AT YO U C A N E X P E C T – G L O B A L S U P P O R TTHE SERVICES YOU NEED,WHEN AND WHERE YOU NEED THEMOUR SOLE FOCUS ON SPRAY TECHNOLOGY ENSURES RESULTS IN YOUR OPERATIONSSince spray technology is all we do, we have a level of expertise that can’t be matched. Our sales engineers are factory-trainedand only sell our spray products. Need to increase throughput in a coating operation? Eliminate waste or lower scrap? Coolproducts more quickly? Suppress dust? Minimize water and chemical use in cleaning operations? Just give us a call. Withsales offices on six continents and more than 90 sales offices, we are in your area and ready to help.WHAT CUSTOMERS SAY ABOUT OUR SERVICE“ We are very pleased with Spraying Systems Co.Wish all vendors were as good.”“ I get more technical support from Spraying Systems Co.than any other vendor.”“ Very pleased – awesome is the best way to describeSpraying Systems Co. service.”“ The local rep came right out – didn’t even knowthe size of the project at the time.”“ A on service. Sales engineer responded quicklyand visited my facility to review various productoptions for my application.”“Spraying Systems Co. provides solutions – not just parts.”“ Rep always provides prompt answers. Knowsthe full product line inside and out.”spray.com 1.800.95.SPRAY“ More knowledgeable than any other equipmentcompany we work with.”“ We get the products we need, when we need them.Each and every time we order.”3

W H AT YO U C A N E X P E C T – P R E C I S I O NA DD I TI O N ALE QUIP M EN T TO O P T I MI Z ESPRAY N O ZZLE P E R F O R MA N C ESPRAY CONTROLSpray nozzles can only perform properly if the entire spraysystem is operating efficiently. That’s why we offer a widerange of AutoJet spray controllers. Choose from basicautomatic control, monitoring of spray variables or automaticadjustments of spray variables based on what is happening inyour process. Adding a spray controller can help: Increase production through automation and enableoperation at variable line speeds Reduce labor costs by eliminating manual operation, systemmonitoring and changeover of nozzles between batches AccuCoat Heated Spray Systems for viscous food coatings Precision Spray Control Systems for uniform coverageon the target and nowhere else – even when line speedschange AutoJet Food Safety Systems for the application ofantimicrobials and mold inhibitors PanelSpray Systems for engineered wood products Lower operating costs by eliminating overspray and wastethrough precision spraying AutoJet Precision Lubrication Systems for oil applicationand mold release Improve worker safety by minimizing exposure toharmful chemicals AutoJet Gas Cooling Systems for pollution controlApplication-specific systems are also part of our offeringfor more demanding spray operations.4TURNKEY SYSTEM OPTIONSAdditional options include systems for dust suppression,NOx control and humidification. Check with your localsales office; system availability may vary by region.spray.com 1.800.95.SPRAY

W H AT YO U C A N E X P E C T – C U S T O M I Z AT I O NHEADERS AND INJECTORSThe equipment that supplies fluid to spray nozzles can havea big impact on performance. If the fluid flow isn’t adequateor the fluid delivery devices aren’t suitable for the operatingenvironment, the entire process is in jeopardy. Unlike feeddevices built by fabricators or in-house staff, our sprayheaders, manifolds, showers, injectors, lances and quillsare designed to optimize the performance of our spraynozzles and streamline your operations.You can specify the length, number of nozzles, nozzle spacingand connection type for most of our manifolds and headers.Spray injectors can also be customized. You can specifynozzle type, nozzle placement, materials, coatings and anyspecialized testing required.The next time you order spray nozzles, take a moment toconsider your fluid delivery equipment. Talk to your localsales engineer about ways to ensure optimal performanceand streamline operations.spray.com 1.800.95.SPRAYPRODUCT OPTIONS INCLUDE: Basic spray nozzle manifolds with a C-channel tofacilitate spray nozzle set-up and adjustment Pipe-in-pipe spray manifolds with nozzles mountedinside a slotted pipe for protection against build-upand damage Modular spray manifolds with easy-to-access tubingand fittings to simplify set-up and cleaning Built-to-order spray manifolds Automatic brush showers that keep nozzles cleanwithout process interruption or maintenance downtime Built-to-order spray injectors for use in demandingenvironments such as refineries, power plantsand chemical production Spray quills and lances for use in environmentswhere spray performance is less critical5

W H AT YO U C A N E X P E C T – A DVA N C E D T E C H N I C A L S U P P O R TP E RFO R M AN C E VA L I DAT I O NBEF O R E YO U BU YTESTING SERVICES HELP ENSURE PRECISION SPRAY PERFORMANCEIn new spray applications or applications where sprayperformance is critical, it is important to understandhow factors like these affect performance: Operating conditions such as pressure, temperatureand variable line speeds The liquid being sprayed The placement and position of nozzles in relation tothe targetIn many cases, experience and theoretical calculations canprovide an indication of actual spray performance. However,testing in our spray labs determines actual performanceand can eliminate costly specification mistakes or qualityproblems after installation. During testing, we can adjustoperating conditions and/or test different nozzles until we findthe exact spray performance required in your application.Common tests include: Spray characterization Spray angle Drop size distribution Evaporation rate Spray impact Residence time Spray pattern Dwell timeA LOOK INSIDE OUR LABSEvaluating sprays requires very specialized equipment.In fact, some of our equipment was designed by ourspray engineers and is used only in our facilities.Our test equipment includes: Spray patternators to measure spray distribution Impact testers to determine impact throughout a spray Laser diffraction and Phase Doppler particle sizeanalyzers to measure drop size and spray velocity Laser sheet imaging analyzers to evaluate sprayshape and distribution Wind tunnel to determine the effects of air currentsand gas flows on sprays Spray coverage6spray.com 1.800.95.SPRAY

W H AT YO U C A N E X P E C T – R E S E A R C H A N D VA L I D AT I O NADVANCED MODELING SERVICES AND MANUFACTURING CAPABILITIES FOR COMPLEXAND DEMANDING APPLICATIONSIt is not feasible to replicate operating conditions for everyapplication. Gas cooling, chemical injection, spray dryingand tablet coating are just a few applications where wecannot spray the liquids used for safety reasons or procurecomparable process equipment. Yet, in these applications,understanding spray performance is often critical to processefficiency, product quality, equipment longevity and evenworker safety. That’s when we use sophisticated modelingtools to predict spray performance.Demanding applications often require the use of specialmaterials and compliance with various manufacturing codesand testing standards. We can produce nozzles, quills,injectors and headers to exacting standards and conducta wide range of tests to validate construction. Computational Fluid Dynamics (CFD) models illustrate flowpatterns, velocity, temperature, gas/liquid distributions,droplet trajectories, internal system pressure and more inscrubbers, towers, ducts and dryers. Our models use datawe’ve collected in our spray labs to reduce the error factorand precisely predict spray performance ASME Boiler andPressure Vessel Code Fluid Structure Interaction (FSI) examines the interactionbetween fluid dynamics and structural integrity. Thisenables us to determine the materials required to withstandmechanical stresses such as load, pressure, turbulence,corrosion and more Welding to ASME B&PVCode Section IXMANUFACTURING AND TESTING CAPABILITIESManufacturing:Testing in accordance withANSI , ASTM standards: Ultrasonic ASME B31.1 PowerPiping Code Radiographic ASME B31.3 ProcessPiping Code Hardness cGMP Canadian RegistrationNumber requirements Liquid penetrant Hydrostatic Magnetic particleexamination Positive materialidentificationSee Trademark Registration and Ownership, page i-1.Learn more about our testing and modeling services at sprayanalysis.comspray.com 1.800.95.SPRAY7

S P R AY SYS T E M O P T I M I Z AT I O NHOW YOU CAN BENEFIT FROMSPRAY SYSTEM OPTIMIZATIONWAYS TO LEARN MOREEXPERT ADVICE AT YOUR PLANTSustainability Assessments – Invite our team of expertsto evaluate your cooling, coating, cleaning, drying,mixing or other operations. We will identify ways to: Reduce water, chemical and energy use Reduce scrap and waste Reduce risk and improve safetyComplimentary Lunch and Learn workshops –Select a topic, choose a date and invite yourcolleagues. We’ll provide lunch and an informative60-minute session. Popular topics include SprayNozzle Basics, Understanding Drop Size andHow to Reduce Use of Costly Chemicals.Spray demos and proof-of-concept trials at your facility –Your local sales engineer will conduct demos and testson-site so you can see how a product will work in yourenvironment. When operating conditions don’t allow anon-site demo or test, other arrangements can be made.8TESTS AND DEMONSTRATIONS AVAILABLEAT REGIONAL SPRAY TECHNOLOGY CENTERSThroughout North America, we have several SprayTechnology Centers. These facilities are equipped toconduct proof-of-concept tests and technologydemonstrations. Seminars including live demonstrationson various topics are also conducted throughout theyear. Schedules vary by region so contact your localsales engineer for information.MULTI-DAY SEMINARSFOR ADVANCED LEARNINGAn in-depth seminar on the atomization and sprayingof liquids is conducted twice a year at our facility inWheaton, IL. Attendees spend time in the classroom andour fully equipped spray laboratories and participate in spraycharacterization tests. More information is available fromyour local sales engineer and at sprayanalysis.com.spray.com 1.800.95.SPRAY

S P R AY S YS T E M O P T I M I Z AT I O NEDUCATIONAL RESOURCESVideo demonstrations and tutorials onspray.com and YouTube.com/sprayingsystemsExplore our video library and learn about new sprayproducts and techniques; best practices in maintenanceprocedures; what to look for in a spray pattern and more.Case studies on spray.comMore than 200 case studies demonstrate how processorshave improved operating sustainability, increased productionand lowered costs by optimizing cooling, coating, cleaning,lubricating, drying and other applications using our spraytechnology. See spray.com/results.Informational reference material on spray.com Optimizing Your Spray System,Technical Manual 410 Three Simple Ways to Dramatically Reduce Water Use,White Paper 116 Dramatically Reduce Chemicals, Lubricants & OtherCoatings Without Compromising Quality, White Paper 117 Plus a wide range of industry- and application-specifictechnical bulletins filled with selection, optimization andmaintenance tipsCatalogs on spray.com Air Atomizing and Automatic Air Atomizing Nozzles Hydraulic Nozzles TankJet Tank Cleaning Products WindJet Air Products SprayDry Nozzles Spray Technology for Steelmaking Spray Technology for Pulp and Papermaking Car Wash Products GunJet Handheld Spray Gunsspray.com 1.800.95.SPRAY9

SELECTION GUIDELINESUse this general guide as a starting point if you're not sure which type of nozzle to use in your spray operation.However, keep in mind that performance varies based on operating conditions, so be sure to contact your localrepresentative for assistance.ABSORBER TOWERSAIR PRODUCTSFullJet , SpiralJet andDistriboJet full cone nozzlesSection BWhirlJet hollow cone nozzlesSection DAIR WASHSee spray.com for informationon WindJet compressed airand blower-poweredair knife packages.AIRLESS SPRAYINGFullJet and SpiralJet full cone nozzlesSection BWhirlJet hollow cone nozzlesSection DSee spray.com for information on automaticspray nozzles and tungsten carbide spray nozzles.AUTOMATED SPRAYINGCLEANING: TANKSee spray.com for information on automaticspray nozzles, AutoJet spray controllers andturnkey spray systems for precision coating,gas cooling, lubrication and more.See tankjet.com for information on ourfull line of TankJet tank cleaning equipment.COATINGS AND ADDITIVESCOOLING: IN PROCESSFine spray nozzlesSection EFullJet and SpiralJet full cone nozzlesSection BVeeJet flat spray nozzlesSection CFloodJet flat spray nozzlesSection CWhirlJet hollow cone nozzlesSection DWhirlJet hollow cone nozzlesSection D See spray.com for additional information onair atomizing nozzles, automatic spray nozzlesand turnkey coating systems.COOLING: GASDESCALINGSpiralJet full cone nozzlesSection BSpiralJet and WhirlJethollow cone nozzlesSection DSee spray.com for information ondescaling and other spray productsfor steelmaking.See spray.com for additional information on two-fluidnozzles for gas cooling and turnkey gas cooling andpollution control systems.10spray.com 1.800.95.SPRAY

SELECTION GUIDELINESDUST CONTROLETCHING AND RINSINGWhirlJet hollow cone nozzlesSection DSpiralJet full cone nozzlesSection B Fine spray nozzlesSection EFIRE PROTECTIONProMax Quick VeeJet andFloodJet flat spray nozzlesSection CFullJet full cone nozzlesSection B FOAM CONTROLSpiralJet and FullJet full cone nozzlesSection BFloodJet flat spray nozzlesSection CFloodJet flat spray nozzlesSection CFullJet and SpiralJet full cone nozzlesSection BHUMIDIFICATIONSCRUBBERS: GAS CONDITIONINGSee spray.com for information on air atomizingand automatic spray nozzles.See spray.com for information on two-fluidnozzles for gas cooling, spray injectors forgas conditioning and turnkey gas coolingand pollution control systems.SCRUBBERS – WETSPRAY DRYINGWhirlJet and SpiralJethollow cone nozzlesSection DFullJet and SpiralJet full cone nozzlesSection BSPRAY PONDS –EVAPORATING AND COOLINGSee spray.com for information onSprayDry nozzles.WASHING – CONVEYORVeeJet , FlatJet and FloodJetflat spray nozzlesSection CWhirlJet and SpiralJethollow cone nozzlesSection DFullJet full cone nozzlesSection BFullJet and SpiralJet full cone nozzlesSection BSpiralJet hollow cone nozzlesSection DWASHING – MIST ELIMINATORWASHING – PARTSFullJet full cone nozzlesSection BSpiralJet hollow cone nozzlesSection Dspray.com 1.800.95.SPRAYVeeJet, WashJet and ProMaxQuick VeeJet flat spray nozzlesSection CProMax Quick FullJet full cone nozzlesSection B11

H OW TO O R D E R A N D C U STO M E R S E RV I C EORDERING PRODUCTSIn each product section, you’ll find ordering examples. Start by reviewing the example and then create the part number byindicating the inlet connection, material and capacity acitySize1/4G–SS10For your convenience, there are multiple ways to place an order: phone, fax and online.In the U.S. and CanadaPhone: 1.800.95.SPRAY Fax: 1.888.95.SPRAYOutside the U.S. and CanadaPhone: 1.630.665.5000 Fax: 1.630.260.0842Online ordering with a credit card is also available. Visit spray.com/ispray. You’ll find helpful selection tools anda Live Chat option for immediate assistance.FINDING PRODUCTS Consult the Product Index on page i-4 if you know the name of the product Consult the Part Number Index on page i-8 if you have the part number. Part numbers are shown numericallyand alpha-numerically If you’re not sure what you need, our Selection Guidelines on pages 10-11 will help you identify products typicallyused in dozens of applicationsSelection assistance is also available by calling 1.800.95.SPRAY. Representatives in your local sales office will helpyou determine which products best meet your application requirements. (Call 1.630.665.5000 outside North Americaor visit spray.com to find information for the sales office in your area.)12spray.com 1.800.95.SPRAY

2 spray.com 1.800.95.SPRAY You’ll find tens of thousands of hydraulic spray nozzles in this catalog but you can also visit spray.com to see tens of thousands more. Featured products include air atomizing nozzles, automatic hydraulic and pneumatic nozzles, handheld spray guns, tank

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