GRACO XTREME 45:1 AIRLESS SPRAY PUMPS

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GRACO XTREME 45:1AIRLESS SPRAY PUMPSPART NUMBERS AND SCHEMATICS GUIDE

Company ProfileSince 1944, Marco has developed a strong tradition of providing innovative and reliable products and services to thesurface preparation and protective coatings industries. We are the world’s premier provider of Abrasives, BlastingEquipment, Coating Equipment, Engineered Systems, Rental Equipment, Safety Equipment, Service, and Repair.Through innovative designs and a total commitment to quality, Marco manufactures products that increase productionrates, create a safer workplace, and reduce maintenance costs. Marco’s industry experience, manufacturingcapabilities, legendary customer service, product availability, logistics services, and technology leadership is yourassurance that we deliver high quality products and services, providing the best value to you, our customer.The Marco Difference I ndustry Experience – With Marco on your team, you have access to expertise which can only come fromdecades of industry leadership. We have organized our engineering department, production specialists, customeroperations, and safety support into a “Center of Competence.” As a Marco customer, you have access to hundredsof years of cumulative experience related to your operations. M anufacturing Excellence – Marco is a U.S. based, ISO 9001:2008 certified manufacturer of equipment for theSurface Preparation and Protective Coatings industries. Marco’s engineers benchmark the industry to ensure thatwe design and manufacture superior products that set the “Gold Standard” for performance, safety, and quality. L egendary Customer Service – Marco’s legendary customer service team is staffed by friendly, highly-trainedindividuals who are focused on providing the highest level of product support, order accuracy, and customersatisfaction. P roduct Availability – We stock over 10,000 SKU’s and have over 45 shipping locations to serve North Americanand International markets for all major brands of blasting and painting equipment. As the largest provider of surfacepreparation and protective coatings equipment in the world, our inventory levels and product availability areunmatched. L ogistics Services – Marco’s in-house logistics team is dedicated to moving your shipment anywhere in the world.We move over 14,000 truckloads every year, allowing you to save on freight costs by leveraging our buying power.Lower your process costs with a single invoice, which includes product and freight. T echnology Leadership – Our website provides: Operator’s Manuals, Part Numbers and Schematics Guides,MSDS information, and Features and Specifications Guides, providing access to information 24/7. Our Extranetapplication allows you to receive quotes and place orders online. Our Intranet maintains a complete record of yourpurchase history to assist with ongoing support of your existing equipment and future purchasing decisions.Vision StatementMarco is the world’s premier provider of Abrasives, Blasting Equipment, Coating Equipment, Engineered Systems,Rental Equipment, Safety Equipment, Service, and Repair.Mission StatementMarco provides strong leadership and innovation to the surface preparation and protective coatings industriesWe dedicate our efforts to the continuous improvement of our products, services, processes, people, and mostimportantly, the quality of our customer’s experience.Quality PolicyMarco is committed to providing superior quality in the design, manufacturing, distribution, rental, service, and repairof our products. Our ISO 9001:2008 certification extends throughout all operations in all locations. Continuousimprovement of our processes and supply chain Integration comprise the core of our business strategy for deliveringexceptional quality and value in all Marco products and services.Management PhilosophyWe are a company dedicated to the success of every customer and associate. We discuss, debate, challenge,measure, and test our ideas. We will be boundless and limitless in our passion to improve. Through soundleadership and dedicated associates, we will ensure a long term, profitable future for Marco, our associates,customers, and suppliers.2Graco Xtreme 45:1 Airless Spray Pumps

TABLE OF CONTENTSCompany Profile.2Table of Contents. 3Graco Xtreme 45:1 Airless Spray Pumps. 4-18Graco Xtreme 45:1 Airless Spray Pumps .4-5Xtreme Airless Sprayers. 6-7NXT Model 6500 Air Motor and Exhaust. 8-9290cc Lower Displacement Pump Repair Parts. 10-11Xtreme Seals Repair Kits. 12-13Tuff-Stack Repair Kits. 14-15X-Tuff Repair Kits. 16-17Filter Cap Series Key. 18Optional Accessories.19-21Suction Tubes and Accessories. 19High Pressure Ball Valves. 19Xtreme Airless Sprayer Stainless Steel Hopper. 20-21Maintenance Notes.22-23Graco Xtreme 45:1 Airless Spray Pumps3

PART NUMBERS AND SCHEMATICS GUIDEGRACO XTREME 45:1 AIRLESS SPRAYERSXXXXXXXXXXHopper Included6 Feet x 1/4" I.D.Airless Spray HoseXXXXXXDataTrakTMBuilt-In FilterXXXXXX50 Feet x 3/8" I.D.Airless Spray HoseXXXXXXXXTR 5Airless Spray L320GX45DL120GX45DL520GX45DW420GX45DW2HOSESWall MountPartNumbersLight-Weight CartHeavy-Duty CO XTREME 45:1 AIRLESS SPRAYER – SPECIFICATIONSOutput Per Cycle4,550 psiPump Lower Output per Cycle290ccMotorNXT 6500ccDe-Icing MotorYesXtreme Seal and Leather PackingYes4Graco Xtreme 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDE*20GX45DH4 ShownGraco Xtreme 45:1 Airless Spray Pumps5

PART NUMBERS AND SCHEMATICS GUIDEGraco Xtreme 45:1 Airless Spray PumpsItem#Fig. 8107220G10010120G10013320G247312Heavy-Duty CartLightweight Cart1" Suction Tube1" NPT x Quick Connect, 6 ft. Suction Hose1" NPT x Quick Connect, 10 ft. Suction Hose (Wall-Mount Units)Elbow AdapterQuick Connect AdapterGround Assembly Wire with ClampStrainer InletHex Head Cap Mounting ScrewLock WasherAdapter Kit Plate(Includes Lock Nut and Adapter Plate)Air Control (Heavy Duty Cart)1/2" F x 3/8" M Swivel Union FittingXTR 5 Spray Gun for 25:1 – 50:1 ratio only (Not included with all models, see page 4)Fluid Hose (Nylon, 1/4" I.D. x 1/4" NPS (M), 6 ft.), 6100 psiFluid Hose (Nylon, 3/8" I.D. x 3/8" NPS (M), 50 ft.), 5800 psi3/8" x 1/4" NPT Reducing Nipple FittingSpray Pump (See page 4)Pump Lower (See pages 10-17)NXT Air Motor (See pages 8-9)Part Numbers and Schematics Guide – Graco Xtreme 45:1 Airless Spray PumpsPart Numbers and Schematics Guide – Graco XTR 5 Airless Spray GunOperator's Manual – Graco Xtreme Pump 3850*20G164856———206M358206M508209V508*Not included with all models, see page 46Graco Xtreme 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDEFigure 1: Graco Xtreme 45:1 Airless Spray PumpsGraco Xtreme 45:1 Airless Spray Pumps7

PART NUMBERS AND SCHEMATICS GUIDENXT Model 6500 Air Motor and ExhaustItem#Fig. 304120G120088NXT Model 6500 De-IcingAir MotorNXT Model 6500 De-IcingAir Motor with SensorNXT Model 6500 LowNoise MotorTop CoverCylinderBottom CoverPiston AssemblyPacking, V-block; NitrilePacking, Backup; LeatherRetaining RingPiston Bumper, includesMagnetPoppet(Includes Item #'s: 12a-12d)O-Ring, buna-NO-Ring, buna-NO-Ring, Backup, buna-NO-Ring, buna-N1/2-13 x 8" Hex Head Bolt,(203 mm)1/2-13 Nut with LockWasherMufflerPiston O-Ring, NitrileEnd Cap O-Ring, NitrileO-Ring, buna-NLift RingDe-Ice Exhaust Kit(Includes Item #'s: 20, 25,44, 56, and 57)Remote Exhaust Kit(Includes items 20, 44)Low Noise Exhaust Kit(Includes item #'s: 20, 22,25, 44, 54, 55, 56, and 57)1/4-20 x 1" Machine Screw,Hex Head, (25 mm)3/8-16 x 4" Screw (101 mm)8Graco Xtreme 45:1 Airless Spray 600—209V509Description1/4-20 x 2" Screw, ThreadForming, (51 mm)1/4-20 x 2-1/2" ThreadForming Screw, (63 mm)GasketValve Cover, OuterSafety LabelSafety LabelDeflector1/4-20 x 1/2" ThreadForming Screw, (13 mm)Exhaust SealGasket, buna-NPoppet MufflerBumperGround Screw, M5 x 0.8Lock Washer, 5 mmDe-Ice KnobExhaust DiffuserRepair Kit NXT 6500 AirMotor (Includes Item #'s: 7,8, 9, 17, 18, and 46)Operator's Manual –Graco NXT Air Motor

PART NUMBERS AND SCHEMATICS GUIDEFigure 2: NXT Model 6500 Air Motor and ExhaustGraco Xtreme 45:1 Airless Spray Pumps9

PART NUMBERS AND SCHEMATICS GUIDE290cc Xtreme Sprayer Lower Displacement Pump20GL290C120GL290C3(No Built-In Filter)20GL290C2(Built-In Filter)Description120G24B82520G24B825Displacement 320G15K031——20G19732720G19733720G244893Packing NutStack Packings, ThroatStack Packings, PistonPacking Cartridge, ThroatHousing OutletO-Ring, Top Cylinder, PTFE Medium(Quantity of 19829220G262483Self-Locking PinLower CylinderBall Piston (Quantity of Three)Piston ValveInlet HousingInlet Ball GuideInlet Ball (Quantity of Three)Inlet Shim Ball Guide (Quantity of Nine)Inlet SeatThroat Seal Plug (Quantity of 10)Top Filler CapCompression SpringThin Filter O-Ring, PTFE (Quantity of 10)Strainer, 60 mesh screenFilter SupportFilter O-Ring, Medium, PTFE (Quantity of 10)Lower Filter CapFoot Valve and Cylinder Bottom O-Ring,PTFE thin (Quantity of 10)Warning TagThroat Cartridge O-Ring, PTFE thin(Quantity of 10)Nipple Fitting, Outlet, 1/2 inPackless Plug, 1/2 inPressure Dump ValveBarbed Fitting, PlatedNylon TubePipe PlugFilter O-Ring, PTFE thick (Quantity of 10)Item#Fig. 310Graco Xtreme 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDEFigure 3: 290cc Xtreme Sprayer Lower Displacement PumpGraco Xtreme 45:1 Airless Spray Pumps11

PART NUMBERS AND SCHEMATICS GUIDEXtreme Seal Repair Kit for 290cc Lower Displacement PumpItem#Fig. 95209V021Xtreme Seal Repair Kit(Includes Item #'s: 1 (Quantity of Two); 2 (Quantity of Two); 3 (Quantity of Four);4 (Quantity of Six); 5 (Quantity of Four); 6 (Quantity of Two); 7, 8, 9, 10 (Quantity of Three);and 11)Throat PackingsMale Gland (Quantity of Four)Female Gland (Quantity of Four)V-Packing, Leather (Quantity of 10)V-Packing, UHMWPE (Quantity of 10)Piston PackingsMale Gland (Quantity of Four)Female Gland (Quantity of Four)V-Packing, Leather (Quantity of 10)V-Packing, UHMWPE (Quantity of 10)PTFE O-Ring, Top Cylinder Medium (Quantity of 10)Ball Piston, 1 in (25 mm) (Quantity of Three)Ball Inlet, 1-1/2 in (38 mm) (Quantity of Three)Shim Inlet, Ball Guide (Quantity of Nine)Throat Seal Plug, 1-3/4 in (Quantity of 10)Throat Seal Plug, 2-1/2 in (Quantity of 10)Filter O-Ring, Thin, PTFE (Quantity of 10)Strainer, 30 mesh screen, 5.65 in (Quantity of 25)Strainer, 30 mesh, 5.65 in (Quantity of Two)Strainer, 60 mesh, 5.65 in (Quantity of 25)Strainer, 60 mesh, 5.65 in (Quantity of Two)Filter O-Ring, Medium, PTFE (Quantity of 10)Filter O-Ring For Series A Pumps (Quantity of 10)O-Ring, PTFE, Thin (Quantity of 10)Foot Valve Spring (20G262795 only)Top Cap O-Ring, PTFE (Quantity of 10)Top Cap O-Ring For Series A Pumps (Quantity of 10)Operator's Manual – Graco Xtreme Pump Lowers12Graco Xtreme 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDEFigure 4: Xtreme Seal Repair Kit for 290cc Lower Displacement Pump103104Graco Xtreme 45:1 Airless Spray Pumps13

PART NUMBERS AND SCHEMATICS GUIDETuff-Stack Repair Kit for 290cc Lower Displacement PumpItem# Part#Fig. 48320G244895209V021DescriptionTuff-Stack Repair Kit(Includes Item #'s: 1 (Quantity of Two); 2 (Quantity of Two); 3 (Quantity of Four);4 (Quantity of 10); 5 (Quantity of Two); 6 (Quantity of Four); 7, 8, 9 (Quantity of Three);and 10)Throat PackingsMale Gland (Quantity of Four)Female Gland (Quantity of Four)V-Packing Carbon-Filled, PTFE/UHMWPE, Blue (Quantity of 10)Piston PackingsMale Gland (Quantity of Four)Female Gland (Quantity of Four)V-Packing Carbon-Filled, PTFE/UHMWPE, Blue (Quantity of 10)PTFE O-Ring, Top Cylinder Medium (Quantity of 10)Ball Piston, 7/8 in (22 mm) (Quantity of Three)Ball Inlet, 1.5 in (38 mm) (Quantity of Three)Shim Inlet, Ball Guide (Quantity of Nine)Throat Seal Plug, 1-3/4 in (Quantity of 10)Throat Seal Plug, 2-1/2 in (Quantity of 10)Filter O-Ring, Thin, PTFE (Quantity of 10)Strainer, 30 mesh screen, 5.65 in (Quantity of 25)Strainer, 30 mesh, 5.65 in (Quantity of Two)Strainer, 60 mesh, 5.65 in (Quantity of 25)Strainer, 60 mesh, 5.65 in (Quantity of Two)Filter O-Ring, Medium, PTFE (Quantity of 10)Filter O-Ring For Series A Pumps (Quantity of 10)O-Ring, PTFE, Thin (Quantity of 10)Foot Valve Spring (20G262795 only)Top Cap O-Ring, PTFE(Quantity of 10)Filter O-Ring For Series A Pumps (Quantity of 10)Operator's Manual – Graco Xtreme Pump LowersGraco Xtreme 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDEFigure 5: Tuff-Stack Repair Kit for 290cc Lower Displacement Pump103104Graco Xtreme 45:1 Airless Spray Pumps15

PART NUMBERS AND SCHEMATICS GUIDEX-Tuff Repair Kit for 290cc Lower Displacement PumpItem#Fig. 95209V021X-Tuff Repair Kit(Includes Item #'s: 1 (Quantity of Two); 2 (Quantity of Two); 3 (Quantity of Four);4 (Quantity of Six); 5 (Quantity of Four); 6 (Quantity of Two); 7, 8, 9, 10 (Quantity of Three);and 11)Throat PackingsMale Gland (Quantity of Four)Female Gland (Quantity of Four)V-Packing Carbon-Filled, PTFE/UHMWPE, Blue (Quantity of 10)V-Packing, UHMWPE, Black (Quantity of 10)Piston PackingsMale Gland (Quantity of Four)Female Gland (Quantity of Four)V-Packing Carbon-Filled, PTFE/UHMWPE, Blue (Quantity of 10)V-Packing, UHMWPE, Black (Quantity of 10)PTFE O-Ring, Top Cylinder Medium (Quantity of 10)Ball Piston, 7/8 in (22 mm) (Quantity of Three)Ball Inlet, 1.5 in (38 mm) (Quantity of Three)Shim Inlet, Ball Guide (Quantity of Nine)Throat Seal Plug, 1-3/4 in (Quantity of 10)Throat Seal Plug, 2-1/2 in (Quantity of 10)Filter O-Ring, Thin, PTFE (Quantity of 10)Strainer, 30 mesh screen, 5.65 in (Quantity of 25)Strainer, 30 mesh, 5.65 in (Quantity of Two)Strainer, 60 mesh, 5.65 in (Quantity of 25)Strainer, 60 mesh, 5.65 in (Quantity of Two)Filter O-Ring, Medium, PTFE (Quantity of 10)Filter O-Ring For Series A Pumps (Quantity of 10)O-Ring, PTFE, Thin (Quantity of 10)Foot Valve Spring (20G262795 only)Top Cap O-Ring, PTFE(Quantity of 10)Filter O-Ring For Series A Pumps (Quantity of 10)Operator's Manual – Graco Xtreme Pump Lowers16Graco Xtreme 45:1 Airless Spray Pumps

PART NUMBERS AND SCHEMATICS GUIDEFigure 6: X-Tuff Repair Kit for 290cc Lower Displacement Pump103104 Graco Xtreme 45:1 Airless Spray Pumps17

PART NUMBERS AND SCHEMATICS GUIDEFigure 7: Filter Cap Series KeyFilter Cap Conversion Kits for Graco Xtreme LowersConverts Series A Lowers to Series B LowersItem#Fig. 8607520G26248420G16M46220G262483Filter Cap Conversion Kit – CompleteTip Filter CapFilter SpringO-Ring PTFE Thin (Quantity of 10)Strainer, 30 MeshStrainer, 60 MeshSupportO-Ring PTFE Medium (Quantity of 10)CapO-Ring PTFE Thick (Quantity of 10)Graco Xtreme 45:1 Airless Spray Pumps

OPTIONAL ACCESSORIESPartNumbersSUCTION TUBE AND ACCESSORIESDescription20G197682Suction Tube20G2473011" I.D. x 6' Suction Hose with Couplings20G2473021" I.D. x 10' Suction Hose with Couplings20G24513655 Gallon Suction Tube Extension KitIncludes Suction Tube and Couplings20G18107260 Mesh Strainer for 1" Suction TubeThreadSizeSealMaterialWorkingPressureHIGH PRESSURE BALL VALVES20G210657B1/4" Male x 1/4" MaleViton5,000 psi20G210658B3/8" Male x 3/8" MaleViton5,000 psi20G210659B1/4" Male x 3/8" MaleViton5,000 psi20G2140371/4" Male x 1/4" MaleTeflon5,000 psi20G223959B3/8" Male x 1/4" MaleTeflon5,000 psi20G210658B3/8" Male x 3/8" MaleTeflon5,000 psi20DQVAE2AO141/4" Female x FemaleNitrile7,000 psi20DQVAE2AO383/8" Female x FemaleNitrile7,000 psi20DQVAE2AO121/2" Female x FemaleNitrile7,000 psiPartNumbersGraco Xtreme 45:1 Airless Spray Pumps19

OPTIONAL ACCESSORIESGraco Xtreme Airless Spray Pumps – Stainless Steel Hopper KitItem#Fig. 5320G15M98720G11011020G16U537Xtreme Sprayer Stainless Steel Hopper Kit – Heavy-Duty CartXtreme Sprayer Stainless Steel Hopper Kit – Lightweight CartHopperBracketUpper Bracket90 ElbowCam/GrooveCam/Groove Fitting, 1.5m, 1-1/2" NPTBushingFlanges Cap Screw – HD (Quantity of Four)Nut (Quantity of Four)Gasket1/2" NPT (M) x 1/2" NPT (F) 60 Elbow6 ml Stainless Steel Pipe SealantLidGraco Xtreme 45:1 Airless Spray Pumps

OPTIONAL ACCESSORIESFigure 8: Graco Xtreme Airless Spray Pumps – Stainless Steel Hopper KitGraco Xtreme 45:1 Airless Spray Pumps21

MAINTENANCE NOTESDATE22TYPE OF SERVICEGraco Xtreme 45:1 Airless Spray PumpsPART NUMBER

MAINTENANCE NOTESDATETYPE OF SERVICEPART NUMBERGraco Xtreme 45:1 Airless Spray Pumps23

GLOBAL HEADQUARTERS 3 425 East Locust StreetDavenport, IA 5280340 NATIONWIDE SHIPPING LOCATIONSph: 800.BLAST.IT (800.252.7848)ph: 563.324.2519fax: 563.324.6258GULF STATES HEADQUARTERS 7 01 East BoulevardDeer Park, TX 77536ph: 800.BLAST.IT (800.252.7848)ph: 281.930.0905fax: 281.542.0736REGIONAL BRANCH OFFICES I owaDavenportMarco Regional Branch Officesand Shipping LocationsDirect Shipping Locations L ouisianaGonzalesLafayette hio OYoungstown T exasBeaumontCorpus ChristiDeer ParkABRASIVESBLASTINGCOATINGDUST COLLECTORSENGINEERED SYSTEMSRENTALSAFETYSERVICE & REPAIRVACUUMSCONTACT MARCO800.BLAST.IT(800.252.7848)563.324.2519FAX: 563.324.6258WWW.MARCO.USSALES@MARCO.USMarco is a registered trademark of Marco Group International.All other brand names or marks are used for identification purposes and are trademarks of their respective owners.Literature #206M358 09/16/15

4 PART NUMBERS AND SCHEMATICS GUIDE Graco Xtreme 45:1 Airless Spray Pumps Part Numbers GRACO XTREME 45:1 AIRLESS SPRAYERS MOUNT Built-In Filter DataTrak TM Hopper Included XTR 5 Airless Spray Gun HOSES Heavy-Duty Cart Light-Weight Cart Wall Mount 50 Feet x 3/8" I.D.

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