NX Progressive Die Design
Siemens PLM SoftwareNX Progressive Die DesignThe fastest and most complete progressive die design processBenefits Formalize your designprocess Conduct formabilityanalyses on complexfreeform parts Leverage highly automatedstrip layout design Leverage comprehensiveand automated diestructure, insert group andstandard part design Facilitate fast and efficientdesign change propagationacross entire process (tooldesign through machining) Capture tooling designknowledge and re-useproven designs Virtually prototype yourfunctional tooling operationSummaryNX Progressive Die Design software delivers a state-of-the-art solution that enablesprogressive die manufacturers to shrinktheir leads times and tighten their cost controls. By combining industry knowledgeand best practices with process automation, NX Progressive Die Design streamlinesthe die development process, from designthrough to tool validation. NX ProgressiveDie Design is a comprehensive solution forquality die design, supporting associativitywith the part design at every stage of diedevelopment and including a variety offunctions specific to automotive progressive dies.Tooling process expertisePart preparationEfficiently design both straight break andfreeform sheet metal parts using a broadset of sheet metal features. Leverage feature recognition, bend table and directunfolding capabilities to design associativeintermediate stage parts with prebends andoverbends.Effective blank generator, blank layout and scrapdesign functions automate design of the striplayout.Apply One-step Unforming and FormabilityAnalysis technology to create intermediateforms and the flattened blank shapes forcomplex freeform parts.www.siemens.com/nx
NXNX Progressive Die DesignBenefits continued Reduce tool design errors Collaborate with customersand suppliers Standardize the quotationprocess Eliminate conventionaldrawings – achievepaperless processes Decrease CNC programmingtime Centralize and controldesign informationKey messages Embedded process expertisedrives productivity andquality with specializedapplications and workflows Speed and consistency areachieved with re-usabledesign standards, customcomponent libraries andstandard componentlibraries Confidence and reputationsoar when die designs arevalidated and verified Processes improve when thesolution set is integratedProcess designUtilize strip layout and scrap design tools toquickly prepare the strip layout. Specify thestrip details and progression of designstages using a streamlined strip layoutworkflow. Simulate the manufacturing ofthe strip to ensure proper ordering ofstations.Structure designLayout the die base assembly and dieinserts for forming and punching operations. Efficiently and associatively designforming and punching tools. Configure thedie based on libraries of inserts, die basesand standard parts. Automatically compensate for springback in bending punches anddies. Easily customize library content without programming.DetailingDocument the progressive die design usingautomated drawing creation with associative hole tables, 3D annotation and holetolerances. Leverage 3D annotation forpaperless communication andmanufacturing.Scalable expert solutionTake advantage of Siemens PLM Software’scomprehensive solution sets. Leverage fullfeature and assembling modeling, Xpressreview and Strength Wizard as rich functional capabilities within our Die Designpackages.Design change and propagation controlUpdate design changes quickly by takingadvantage of die development’s associativity with product design. LeverageTeamcenter software to keep your wholeteam working with the right data.Comprehensive libraries of die bases and insertsaccelerate the complete die assembly.Re-use of company standardsConfigured inputsLeverage project templates, materials, toolsand processes to re-use and adapt provendesigns to new dies. Accelerate and optimize the die design process bystandardizing processes and components.Configured outputsGenerate parts lists, drawings, project datastructures and NC toolpaths.Re-usable partsBuild your own re-usable parts and registerthem in custom libraries. Develop your ownre-usable mold base configurations too.Design validationProduct analysisValidate part design for manufacturabilityusing data quality analysis, formabilityanalysis and flattened blank shapes. Applythe One-step Unforming and FormabilityAnalysis technology to analyze and designintermediate forms and the flattened blankshapes for complex freeform parts.Tooling analysisValidate the progressive die design withinthe assembly context for proper clearancesand reliefs in various positional states.Analyze material usage of the strip layoutand press force balance. Simulate the stripprogression. Calculate and report pressforce and force center.
NXIntegrated solutionDesign change managementGraphically compare versions of a designfor similarities and differences. Swapdesign versions, control the propagation ofchange and efficiently update related features, drawings and toolpaths.Process and data managementEnable team-oriented design with multipledesigners working concurrently on a singledie design. Synchronize and distributeproduct and process data across tool designand manufacturing teams and re-useproven design practices.Managed development environmentProduct designTool layoutTool designTool validationMachiningShop floor/plantWork concurrently with team members, search, access and re-use project and process data all withinthe managed development environment.CollaborationEmail lightweight, self-contained viewerfiles to non-CAD participants in the designprocess.Manufacturing integrationAutomate manufacturing processes andoperation selection via integration of NXDie Design and NX CAM.One-step Formability Analysis is based on a finiteelement method solver that enables quick and accurate thinning, stress/strain and springback validation. Automatically generate blank and preformprofiles.Automate the design and manufacturing of diebases using standard components with predefinedmanufacturing information.
NX Mach 3 Progressive Die Designproduct contentProgressive die design Sheetmetal feature recognition andassociative unfolding for straight breakparts Unform and flatten complex freeformparts Blank design and layout Scrap design Strip layout design Insert group design (bend, blank, burr,chamfer, counter bore, countersink, curl,deburr, dimple, emboss, engrave, form,lance, lifter, mount, pierce, pilot, userdefined) Relief and pocketing design Automated drawing creation and holecharting GD&T, 3D annotation, BOM, hole tableand wire EDM start hole definitionStandard catalog offerings Insert components (die accessories,punches, plates, bushes, pins, dowels,screws, springs, posts): Danly, Dayton,Hyson, Interchangeable, Unified, Strack,Superior Die bases: Superior, Strack, Universal Die base management Standard part managementValidation Press force calculation Material usage Product validation Formability analyses – thinning Interference checking stress, strain andspringback
NXPart and assembly modeling Straight break sheet metal Freeform modeling, basic Advanced assemblies Advanced sheet metal design Freeform modeling, advanced DesignLogic Solid and feature modeling Assembly modeling UDFCollaboration Package design documents for quotingand design review Web publishingAutomation NX Open and Knowledge Fusion runtimepackageTranslators DXF/DWG IGES STEP AP 203 and AP 214 Synchronous technologyOnline resources Help documentation with tutorials Learning Advantage (free andself-paced) – NX Standard Part creationtutorialManaged development environment Vaulting and version management ofproduct and process data Web infrastructure for data accessibility 2D drawing and 3D part and assemblyvisualization/markup independent of CADsystem Support for distributed concurrent teamdesignContactSiemens Industry SoftwareAmericas 1 314 264 8499Europe 44 (0) 1276 413200Asia-Pacific 852 2230 3308www.siemens.com/plm 2014 Siemens Product LifecycleManagement Software Inc. Siemensand the Siemens logo are registeredtrademarks of Siemens AG. D-Cubed,Femap, Fibersim, Geolus, GO PLM,I-deas, JT, NX, Parasolid, QualityPlanning Environment, Solid Edge,Syncrofit, Teamcenter andTecnomatix are trademarks or registered trademarks of Siemens ProductLifecycle Management Software Inc.or its subsidiaries in the United Statesand in other countries. All otherlogos, trademarks, registered trademarks or service marks belong totheir respective holders.Y7 5650 4/14 B
NX Progressive Die Design software deliv-ers a state-of-the-art solution that enables progressive die manufacturers to shrink their leads times and tighten their cost con-trols. By combining industry knowledge and best practices with process automa-tion, NX Progressive Die Design streamlines the die development process, from design through to tool validation. NX Progressive Die Design is a .
Keywords: Multi-stage forming, process design, progressive die sequence, temperature, friction. Abstract. Progressive and transfer dies are used for forming of sheet metal parts in large quantities. For a given part, the design of progressive die sequence involves the selection of the number of forming stages as well as the determination of the punch and die dimensions at each stage. This .
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Die holder design (a) Design flow for lower die set Punch design Punch plate design Backing plate design Punch holder design (b) design flow for upper die set Diagram 5. Design flow of punch & blanking die sets When punch holder, guide bushing, guide post and die holder are placed in one unit, we call this as “Die set”. When put together, this is called dies with die set. 1.2 Design flow .
I. DESIGN OF PROGRESSIVE DIE progressive die performs a series of fundamental sheet metal operations at two or more stations during each press stroke in order to develop a work piece as the strip stock moves through the die. The work piece on progressive dies travels from one station to another, with separate operations being performed at each station. Usually the work piece is retained in the .
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Baldrige Award for Excellence (Baldrige) and the Public Health Accreditation Board (PHAB) programs offer nationally-recognized programs to support and promote performance and quality improvement. This crosswalk tool describes the similarities, differences, and complementary nature of the Baldrige and PHAB programs, and is intended to facilitate the application process for health departments .
