RediStart Solid State Starter User Manual
Publication #: 890034-01-00RediStart Solid StateStarter User Manual2Control(RB2, RC2, RX2E Models)The Leader InSolid State Motor ControlTechnologyDecember 2006Software Version: 810023-01-02Hardware Version: 300055-01-04 2006 Benshaw Inc.Benshaw, Inc. retains the right to change specifications and illustrations in text, without prior notification. The contents of this document may not be copiedwithout the explicit permission of Benshaw, Inc.
Important Reader Notice2Congratulations on the purchase of your new Benshaw RediStart MX Solid State Starter. This manual contains the information to install and22program the MX Solid State Starter. The MX is a standard version solid state starter. If you require additional features, please review the3expanded feature set of the MX Solid State Starter on page 5.2This manual may not cover all of the applications of the RediStart MX . Also, it may not provide information on every possible contingency2concerning installation, programming, operation, or maintenance specific to the RediStart MX Series Starters.The content of this manual will not modify any prior agreement, commitment or relationship between the customer and Benshaw. The salescontract contains the entire obligation of Benshaw. The warranty enclosed within the contract between the parties is the only warranty thatBenshaw will recognize and any statements contained herein do not create new warranties or modify the existing warranty in any way.Any electrical or mechanical modifications to Benshaw products without prior written consent of Benshaw will void all warranties and may alsovoid cUL listing or other safety certifications, unauthorized modifications may also result in product damage operation malfunctions or personalinjury.2Incorrect handling of the starter may result with an unexpected fault or damage to the starter. For best results on operating the RediStart MXstarter, carefully read this manual and all warning labels attached to the starter before installation and operation. Keep this manual on hand forreference.Do not attempt to install, operate, maintain or inspect the starter until you have thoroughly read this manual and related documents carefullyand can use the equipment correctly.Do not use the starter until you have a full knowledge of the equipment, safety procedures and instructions.This instruction manual classifies safety instruction levels under "WARNING" and "CAUTION".Electrical Hazard that could result in injury or death.Caution that could result in damage to the starter.Highlight marking an important point in the documentation.Please follow the instructions of both safety levels as they are important to personal safety.High VoltageMotor control equipment and electronic controllers are connected to hazardous line voltages. When servicing starters and electroniccontrollers, there may be exposed components with housings or protrusions at or above line potential. Extreme care should be takento protect against shock.Stand on an insulating pad and make it a habit to use only one hand when checking components. Always work with another personin case an emergency occurs. Disconnect power before checking controllers or performing maintenance. Be sure equipment isproperly grounded. Wear safety glasses whenever working on electronic controllers or rotating machinery.TRADEMARK NOTICEBenshaw andare registered trademarks of Benshaw Incorporated.UL is a trademark of Underwriters Laboratories, Incorporated.
SAFETY PRECAUTIONSSafety PrecautionsElectric Shock Prevention While power is on or soft starter is running, do not open the front cover. You may get an electrical shock.This soft starter contains high voltage which can cause electric shock resulting in personal injury or loss of life.Be sure all AC power is removed from the soft starter before servicing.Do not connect or disconnect the wires to or from soft starter when power is applied.Make sure ground connection is in place.Always install the soft starter before wiring. Otherwise, you may get an electrical shock or be injured.Operate the switches with dry hands to prevent an electrical shock.Risk of Electric Shock - More than one disconnect switch may be required to de-energize the equipment before servicing.Injury Prevention Service only by qualified personnel.Make sure power-up restart is off to prevent any unexpected operation of the motor.Make certain proper shield installation is in place.Apply only the voltage that is specified in this manual to the terminals to prevent damage.Transportation and Installation Use proper lifting gear when carrying products, to prevent injury.Make certain that the installation position and materials can withstand the weight of the soft starter. Refer to the installation information in thismanual for correct installation.2If parts are missing, or soft starter is damaged, do not operate the RediStart MX .Do not stand or rest heavy objects on the soft starter, as damage to the soft starter may result.Do not subject the soft starter to impact or dropping.Make certain to prevent screws, wire fragments, conductive bodies, oil or other flammable substances from entering the soft starter.Trial Run Check all parameters, and ensure that the application will not be damaged by a sudden start-up.Emergency Stop To prevent the machine and equipment from hazardous conditions if the soft starter fails, provide a safety backup such as an emergency brake.Disposing of the RediStart MX2 Never dispose of electrical components via incineration. Contact your state environmental agency for details on disposal of electrical componentsand packaging in your area.i
TABLE OF CONTENTSTable of Contents1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1 Additional MX3 Product Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 TECHNICAL SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.2 Electrical Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102.2.12.2.22.2.32.2.42.2.5Terminal Points and Functions. .Measurements and Accuracies . .List of Motor Protection FeaturesSolid State Motor Overload. . . .CT Ratios . . . . . . . . . . . . . . 10. 11. 11. 12. 132.3 Starter Power Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ndard Duty (350% for 30 sec) Ratings . . . . . . . . . . . . . . . . . . . . . . .Heavy Duty (500% current for 30 sec) Ratings . . . . . . . . . . . . . . . . . . . .Severe Duty (600% current for 30 sec) Ratings . . . . . . . . . . . . . . . . . . . .Inside Delta Connected Standard Duty (350% for 30 sec) Ratings . . . . . . . . .RB2 Power Stack Ratings and Protection Requirements . . . . . . . . . . . . . .Power Stack Input Ratings with Protection Requirements for Separate Bypass .Power Stack Input Ratings with Protection Requirements for RC No Bypass . .RB2 Starter Control Power Requirements . . . . . . . . . . . . . . . . . . . . . .RC2 Starter Control Power Requirements . . . . . . . . . . . . . . . . . . . . . .1415161718192021212.4 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222.4.1 RB2 Chassis with Integral Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222.4.2 RC2 Chassis with no Bypass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242.5 Environmental Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252.6 Altitude Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252.7 Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262.8 Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.1 Before You Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.1.1 Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.1.2 Installation Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.1.3 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.2 Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 293.2.13.2.23.2.33.2.43.2.5Site Preparation . . . . . . . . . .EMC Installation Guidelines . . .Use of Power Factor Capacitors .Use of Electro-Mechanical BrakesReversing Contactor. . . . . . . . 29. 29. 29. 29. 293.3 Mounting Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.3.1 Bypassed Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.3.2 Non-Bypassed Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.4 Wiring Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.4.13.4.23.4.33.4.43.4.5Wiring Practices . . . . . . . . . . . . . . . . . .Considerations for Control and Power Wiring.Considerations for Signal Wiring . . . . . . . .Meggering a Motor . . . . . . . . . . . . . . . .High Pot Testing . . . . . . . . . . . . . . . . . . 31. 31. 31. 31. 313.5 Power and Control drawings for Bypassed and Non Bypassed Power Stacks . . . . . . . . . . . 32ii
TABLE OF CONTENTS3.6 Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 353.6.13.6.23.6.33.6.43.6.53.6.6Recommended Incoming Line Protection . . . . . . . .Recommended Wire Gauges . . . . . . . . . . . . . .Power Wire Connections . . . . . . . . . . . . . . . . . .Motor Lead Length . . . . . . . . . . . . . . . . . . . . .Compression Lugs. . . . . . . . . . . . . . . . . . . . . .Torque Requirements for Power Wiring Terminations . 35. 35. 35. 35. 36. 373.7 Current Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.7.1 CT Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.7.2 CT Polarity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.8 Control Card Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393.9 Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 403.9.13.9.23.9.33.9.43.9.53.9.6Control Power . . . . . . . . .Output Relays . . . . . . . . .Digital Input Wiring OptionsAnalog Input . . . . . . . . . .Analog Output . . . . . . . . .SW1 DIP Switch . . . . . . . . 40. 40. 41. 42. 42. 433.10 Remote LCD Keypad/Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433.10.1 Remote Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 433.10.2 Display Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443.10.3 Installing Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.2 Standard Keypad and Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.3 Viewing Parameter Values for the Standard Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 484.4 Changing Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.5 Messages Displayed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.5.14.5.24.5.34.5.44.5.54.5.64.5.7Power Up . . . . . .Stopped . . . . . . .Running. . . . . . .Alarm Condition. .Lockout Condition.Faulted Condition .Quick Meters . . . . 49. 49. 50. 50. 50. 50. 504.6 Jump Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.7 Restoring Factory Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.8 Resetting a Fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.9 Emergency Overload Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.10 2x16 Remote LCD Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.11 Description of the LEDs on the Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.12 Description of the Keys on the Remote LCD Keypad . . . . . . . . . . . . . . . . . . . . . . . . 534.13 Alphanumeric Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544.13.14.13.24.13.34.13.44.13.54.13.6Parameter Group ScreensMeter Pages . . . . . . . .Fault Log Screen . . . . .Fault Screen . . . . . . . .Lockout Screen . . . . . .Alarm Screen . . . . . . . 55. 56. 56. 57. 57. 574.14 Procedure for Setting Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58iii
TABLE OF CONTENTS5 PARAMETER GROUPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 625.2 LED and LCD Display Parameters Cross Reference . . . . . . . . . . . . . . . . . . . . . . . . . 635.3 LED Display Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 645.4 LCD Display Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 685.4.15.4.25.4.35.4.45.4.55.4.65.4.7Quick Start Group . . . .Control Function GroupProtection Group . . . .I/O Group . . . . . . . .Function Group . . . . .LCD Fault Group . . . .LED Fault Group . . . . 68. 69. 70. 70. 72. 73. 736 PARAMETER DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 766.1 Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 767 THEORY OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1347.1 Solid State Motor Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1347.1.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.2 Setting Up The MX2 Motor Overload . . . . . . . . . . . . . . . . .7.1.3 Motor Overload Operation . . . . . . . . . . . . . . . . . . . . . . .7.1.4 Current Imbalance / Negative Sequence Current Compensation .7.1.5 Harmonic Compensation . . . . . . . . . . . . . . . . . . . . . . . .7.1.6 Hot / Cold Motor Overload Compensation . . . . . . . . . . . . .7.1.7 Separate Starting and Running Motor Overload Settings . . . . .7.1.8 Motor Cooling While Stopped . . . . . . . . . . . . . . . . . . . . .7.1.9 Motor Cooling While Running. . . . . . . . . . . . . . . . . . . . .7.1.10 Emergency Motor Overload Reset . . . . . . . . . . . . . . . . . . 134. 134. 136. 136. 137. 137. 138. 139. 140. 1407.2 Motor Service Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1417.3 Acceleration Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1427.3.17.3.27.3.37.3.47.3.57.3.6Current Ramp Settings, Ramps and Times . . . . . .Programming A Kick Current . . . . . . . . . . . . .TruTorque Acceleration Control Settings and TimesPower Control Acceleration Settings and Times . . .Open Loop Voltage Ramps and Times . . . . . . . .Dual Acceleration Ramp Control . . . . . . . . . . . 142. 143. 143. 145. 147. 1497.4 Deceleration Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1517.4.1 Voltage Control Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1517.4.2 TruTorque Deceleration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1517.5 Braking Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1537.5.17.5.27.5.37.5.47.5.57.5.67.5.77.5.87.5.9DC Injection Braking, Standard Duty . . . . . . . . . . . . . . . . . . . . . . . .DC Injection Braking, Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . .Braking Output Relay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Stand Alone Overload Relay for emergency ATL (Across The Line) operationDC Injection Brake Wiring Example. . . . . . . . . . . . . . . . . . . . . . . . .DC Brake Timing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DC Injection Brake Enable and Disable Digital Inputs . . . . . . . . . . . . . .Use of Optional Hall Effect Current Sensor . . . . . . . . . . . . . . . . . . . .DC Injection Braking Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . 154. 154. 154. 154. 155. 156. 156. 157. 1587.6 Slow Speed Cyclo Converter . . . . . . . . . . . . . . . . . . .
Safety Precautions Electric Shock Prevention While power is on or soft starter is running, do not open the front cover. You may get an electrical shock. This soft starter contains high voltage which can cause electric shock resulting in personal injury or loss of life. Be sure all AC power is removed from the soft starter before servicing. Do not connect or disconnect the wires .
3 Introduction 5 Life Skills 8 Discussion Starter 1 “Diversity” 9 Discussion Starter 2 “The Man and the Eagle” 10 Discussion Starter 3 “Color Blind” 11 Discussion Starter 4 “Crayons” 12 Discussion Starter 5 “The Crayon Box That Talked” 14 Discussion Starter 6 “If All the Trees Were Oaks” 15 Discussion Starter 7 “The Black Balloon”
TACK LIFE T8 Pro Jump Starter User Manual merazun November 2, 2021November 3, 2021 Home » TACK LIFE » TACK LIFE T8 Pro Jump Starter User Manual User Manual Jump Starter Model: T8 Pro Thank you for choosing TACKLIFE T8 Pro smart car jump starter. Please read the user manual carefully before using it and keep it for further reference. Contents .
2) Starter Drive: Coat shaft with silicone lube (#7), prior to installing starter drive. Install new Starter Drive assembly (#5) and new Starter Drive Pin (#18). To install Drive Pin depress the Drive to gain access to the pin hole. Install new Pin flush with output shaft (starter drive end should fully seat over the pin). (see figure 8)
3 2 1 0 R R S C Check Starter Protocols. 9 8 7 6 5 4 3 2 1 0 R R C RS Check Starter Protocols. R 9 8 7 6 5 4 3 2 1 0 R S R C Check Starter Protocols. R 9 8 7 6 5 4 3 2 1 0 R S R C . Check Starter Training Exercises 3. . SNSW & SAL Company sponsor logos are permitted. b) One sponsor Logo and one manufacturer logo each not exceeding 60 square .
New NICU TPN Starter Protocol (Indicated on Day of life 1 for neonates or 1500 grams) TPN Starter Protocol consists of three orders that are co-infused. 1. TPN Starter bag (Dextrose 10% / Trophamine 6% / Calcium Gluconate 2.33 mEq / Heparin 125 unit/250 mL) –Rate: 2.1 mL/kg/hr (50mL/kg/day) –This is a highly concentrated starter bag. The infusion rate must NOT exceed
OEM Remote Starter Detection How to Know if the vehicle is Equipped with an OEM Remote Starter 1. An “ENGINE STARTER” sticker should be on the remote. ENGINE STARTER 2. Remote start the OEM remote starter: Press the remote control’s lock button twice within 2 seconds, then press and hold the lock button for 3 seconds. x2 & Press & Hold .
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