The Very Best. - PPC INSULATORS

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The very Best.T & D Insulators

T & D InsulatorsQuality EngineeredE x p e c tIntroductionPPC insulators hasProductits roots in providinghigh-quality, reliableyou can trustTransmission andDistribution products dat- ANSIing back to 1917,when it was knownas Federal Porcelain Co.,in Carey, OH.Today, we are stillproviding high–qualityreliable productsbut our role hasWhether you needPPC Insulators to haveexpanded as a world-suspension insulators,the widest range ofwide supplier.tie top line postT&D Insulators in theinsulators, pin type andworld when you need it!high voltage pin typeThat means “24/7”,insulators, or spooltwenty–four hours a day,and guy strainseven days a week.insulators,you can count on

T & D InsulatorsContentsT&D Insulators.The Best!Contents TypesSuspension InsulatorsPin Type InsulatorsTie Top Line Post InsulatorsHorizontal & Vertical Clamp Top Line PostSpool And Guy Strain PAGE8PAGE8PAGE8PAGE8PAGE9PAGE9PAGE9Suspension InsulatorsPin Type InsulatorsHigh Voltage Pin Type InsulatorsGuy Strain InsulatorsSpool InsulatorsTie Top InsulatorsHorizontal Clamp Top InsulatorsVertical Clamp Top InsulatorsHDPE InsulatorsPDEI InsulatorsPAGE10PAGE24Cross Reference GuidePAGE25 FeaturesHardware (Where Applicable)Cementing (Where Applicable)Hardware Coating (Where Applicable)Bonded Sand Bands (Where Applicable)Porcelain BodyGlazeReduced Incidence of PunctureProtected Leakage ConfigurationForged Steel Eye & Ball Bolts (Where Applicable)Interference Free PAGE22

T & D InsulatorsT&DProduct TypesSuspension InsulatorsPPC Insulators standard suspension insulators with high mechanicaland electrical strength are designed to meet the most modern demandsof high voltage and EHV transmission line usage today.PPC Insulators makes one of the widest ranges of ANSI approved Ball–Socketand Clevis type distribution suspension insulators for overhead distributionand transmission systems in the world.Each suspension shell undergoes rigorous electrical testingbefore and after assembly before being shipped.Catalogue numbers 81022, 81012, 86012, 84300 conform toANSI Class 52-1 through 52-9 specifications.Pin Type InsulatorsHighly resistant to lightning puncture,PPC Insulators manufactures a wide rangeof low and high voltage Pin Type Insulatorsdesigned for distribution and sub transmission circuits.The versatile neck designs in C, F, K and J, side andtop grooves, allow the acceptance of large–diameterconductors to permit easy tying. All neck sizes conform toindustry standards allowing factory–formed ties to be used.PAGE 4

T & D InsulatorsI n s u l a t o r sP r o d u c t sProduct TypesHorizontal Clamp TopLine Post InsulatorsPPC Insulators offer horizontal clamptop line post assemblies for ratings 15 kV through 45 kV.PPC horizontal mounting line post assemblies are primarilyrecommended for downleads, jumper loop control and similar applications.A galvanized metal cap is cemented to the outside of the line post headsupporting the trunnion type clamp.Vertical Clamp TopLine Post InsulatorsPPC Insulators offer vertical clamptop line post assemblies for ratings 15 kV through 45 kV.PPC vertical clamp top line post insulators are mounted uprighton crossarms and structures. Rated at 2800 lb. cantilever strengththese insulators offer strength with excellent mechanicalas well as electrical characteristics.Tie Top Line Post InsulatorsThe one–piece design utilized in PPC Insulators tie top line postinsulator eliminates the need for suspension shells while providingmaximum protection under severe flashover and mechanical impact.Designed for upright or angle mounting on a crossarm, a choice of studassemblies are available for both wood and steel crossarms. All Line Post Insulatorsare manufactured by PPC Insulators in strict compliance to ANSI standards.PAGE 5

T & D InsulatorsProduct TypesT & D InsulatorsProductsSpool and Guy StrainsPPC Insulators makes spool and guy strain insulatorsout of the highest grade electrical wet-process porcelainin a wide range of electrical values and all resistantto mechanical breakage.Strength ratings are made in accordance withANSI Standard C29.4 for ultimate strength.PAGE 6

T & D InsulatorsT & D InsulatorsF e a t u r e sProduct FeaturesHardwareSuspension insulators are available forball & socket or clevis–eye coupling.Standard caps are constructed of hot–dipgalvanized malleable iron. Cotter keysfor locking ball & socket and clevis pinconnections are stainless steel.ball & socket couplingclevis-eye couplingCementingCaps, ball bolts and eyebolts are cemented on to the porcelain,loading the porcelain in a large area, low intensity compression grip.PPC Insulators utilizes a special Portland cement, particularlysuited for use on porcelain insulator assemblies.Hardware CoatingPrior to cementing, all hardware surfaces in contactwith cement are coated with a bituminous (asphalt)compound. The compound protects the hardware fromchemical attack by the cement and provides thermalmovement between parts to relieve mechanical stresscreated by thermal movement or cement growth.PAGE 7

T & D InsulatorsT & D InsulatorsProductProduct FeaturesBonded Sand BandsSand bands bonded to the porcelain by glazeprovide a rough surface for permanently attachingthe hardware and distributing loading evenly throughthe porcelain. The high strength compression sandis manufactured by PPC Insulators to matchthe characteristics of the porcelain body.GlazePorcelain BodyPPC transmission and distribution insulatorsGray glazeare constructed of high quality(ANSI – 70, Munsell 5BG 7.0/0.4)electrical grade porcelain.is supplied as standard on allEach porcelain body receives a series ofelectrical tests prior to assembly.100 % of all bodies are subjected to highfrequency puncture tests thereby insuringPPC suspension insulatorsunless otherwise specified.Brown glazeis also available upon request;soundness and performance prior tosimply add the letter “B” at the endassembly This same test, in additionof the catalogue number.to other prescribed ANSI tests,are performed once again afterassembly insuring the integrityof the porcelain and theassembled product.Reduced Incidence of PuncturePPC Insulators, through extensive testing and design, reduce thehazard of puncture and are highly resistant to lightning puncture.PAGE 8

T & D InsulatorsFeaturesProduct FeaturesProtected Leakage ConfigurationThe umbrella type spreading porcelain shellor shed protects the leakage corrugations onthe underside of the insulator from contaminationand mechanical damage. The sheds are designedto provide optimum normal and protectedleakage distance in relation to size and shape.Forged Steel Eye & Ball BoltsPPC Insulators utilizes hot dip galvanized forged steel for the ball bolt andthe eyebolt. Standard production of suspension insulators incorporatesa pregnant bolt design for both ball & socket and clevis type units.The extra mass of the pregnant bolt design plus the compoundcoating provides corrosion protection at the cement linecaused by ozone, electrolytic action and other factors.A zinc sleeve may also be supplied on a straight bolt,for corrosion protection, when specified.Interference FreePPC Insulators suspension insulators are radio & television interference freeby design and have been completely tested, both individually and as assemblies.Our hardware is smooth contoured with well–rounded edges to reduceRIV build-up and does not require corona rings.PAGE 9

Suspension InsulatorsSteel HardwareBall-SocketSuspension InsulatorsT & D InsulatorsT&D InsulatorsClevis Type.5”.625”.6875”HHYDD8102281012 .6875”Mechanical & Electrical CharacteristicsCatalog NumberANSI Technical Reference 5.75”10.125”0.6875"Dimensions (inches)Leakage DistanceH - HeightD - DiameterY - Diameter of Clevis RingMechanical ValuesANSI M & E CategoryCombined M & E StrengthMechanical Impact StrengthRoutine Proof TestTime Load Test1500020000551000013200lbs.lbs.inch lbs.lbs.lbs.1500020000551000013200lbs.lbs.inch lbs.lbs.lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetImpulse Flashover PositiveImpulse Flashover NegativeLow Frequency Puncture VkV1050kV1050kV11886lbs.lbs.11886lbs.lbs.Radio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KVMaximum RIV at 1000 kHz - VWeight & PackagingWeight Per UnitWeight Per PackagePackage QuantityStandard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4Special Glaze Requirement Upon RequestPAGE 10

T & D InsulatorsT&D InsulatorsSuspension InsulatorsSteel HardwareClevis TypeSuspension InsulatorsClevis Type.5”.5”.6875”.625”.6875”.625”HH .6875”Y .6875”YDD8601284300Mechanical & Electrical CharacteristicsCatalog NumberANSI Technical Reference Number860128430052-152-9-ADimensions (inches)Leakage DistanceH - HeightD - DiameterY - Diameter of Clevis chanical ValuesANSI M & E CategoryCombined M & E StrengthMechanical Impact StrengthRoutine Proof TestTime Load Test10000100004550006000lbs.lbs.inch lbs.lbs.lbs.10000100004550006000lbs.lbs.inch lbs.lbs.lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetImpulse Flashover PositiveImpulse Flashover NegativeLow Frequency Puncture 7.550kV7.550kV4.97112lbs.lbs.4.9498lbs.lbs.Radio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KVMaximum RIV at 1000 kHz - VWeight & PackagingWeight Per UnitWeight Per PackagePackage QuantityStandard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4Special Glaze Requirement Upon RequestPAGE 11

T & D InsulatorsPintype InsulatorsT&D InsulatorsPintype InsulatorsTNSTNSTNSTNSWWWWP HP HP HP HEEEEDDDD261-S263-S366-S253-SMechanical & Electrical CharacteristicsCatalog NumberANSI Technical Reference Number253-S261-S55-255-3CCNeck Type263-S366-S55-4FCDimensions (inches)Leakage Distance5"Dry Arcing Distance3.375”H - Height3.25”D - Diameter3.75”N - Neck Diameter ( 1/8")2.25"S - Saddle Groove Radius0.625"W - Wire Grooves Radius0.625"T - Top Diameter Maximum3.5"P - Pin Height Minimum4"E - Pin echanical ValuesCantilever Strength2500 lbs.2500 lbs.2500 lbs.3000 lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetImpulse Flashover PositiveImpulse Flashover NegativeLow Frequency Puncture 309011090kVkVkVkVkV653510513095kVkVkVkVkVRadio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KV5 kVMaximum RIV at 1000 kHz - V5010 kV5010 kV5010 kV502.5 lbs.32 lbs.122.6 lbs.33 lbs.124 lbs.50 lbs.12Weight & PackagingWeight Per UnitWeight Per PackagePackage Quantity1.7 lbs.43 lbs.24Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.Plain Glaze available on Special Order.Type-S Insulator Characteristics shown above.PAGE 12

T & D InsulatorsT&D InsulatorsTNSTNSPintype InsulatorsPintype InsulatorsTNSWWWP HP HP HEEEDDD380-S386-ST387-STMechanical & Electrical CharacteristicsCatalog NumberANSI Technical Reference Number380-S386-ST387-ST55-555-655-7FJJNeck TypeDimensions (inches)Leakage DistanceDry Arcing DistanceH - HeightD - DiameterN - Neck Diameter ( 1/8")S - Saddle Groove RadiusW - Wire Grooves RadiusT - Top Diameter MaximumP - Pin Height MinimumE - Pin cal ValuesCantilever Strength3000 lbs.3000 lbs.3000 lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetImpulse Flashover PositiveImpulse Flashover NegativeLow Frequency Puncture kVkV10050150170135kVkVkVkVkVRadio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KVMaximum RIV at 1000 kHz - V15 kV10022 kV10022 kV1006.6 lbs.41.8 lbs.611 lbs.46.2 lbs.411 lbs.46.2 lbs.4Weight & PackagingWeight Per UnitWeight Per PackagePackage QuantityStandard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.Plain Glaze available on Special Order.Type-S Insulator Characteristics shown above.PAGE 13

T & D InsulatorsHigh Voltage Pin Type InsulatorsT&D InsulatorsHigh Voltage Pin Type InsulatorsTNSTNSTNSWWWP HEP HP HEEDDD1027-ST2033-S2045-SMechanical & Electrical CharacteristicsCatalog NumberANSI Technical Reference Number1027-ST2033-S2045-S56-156-256-3JKKNeck TypeDimensions (inches)Leakage DistanceDry Arcing DistanceH - HeightD - DiameterN - Neck Diameter ( 1/8")S - Saddle Groove RadiusW - Wire Grooves RadiusT - Top Diameter MaximumP - Pin Height MinimumE - Pin chanical ValuesCantilever Strength2500 lbs.3000 lbs.3000 lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetImpulse Flashover PositiveImpulse Flashover NegativeLow Frequency Puncture kVkV12580200265165kVkVkVkVkVRadio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KVMaximum RIV at 1000 kHz - V15 kV10022 kV10030 kV2007.3 lbs.46.2 lbs.612.1 lbs.50 lbs.416.5 lbs.35.2 lbs.2Weight & PackagingWeight Per UnitWeight Per PackagePackage QuantityStandard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4Above Insulators furnished Standard with Semi-Conductive Glaze (Type S) to eliminate noise.Plain Glaze available on Special Order.Type-S Insulator Characteristics shown above.PAGE 14

T & D InsulatorsGuy Strain InsulatorsDCCDCCDEDEAAFFAEE502FFA BBBB504506708Mechanical & Electrical CharacteristicsPPC Insulators Catalog NumberANSI Technical Reference Number50250450670854-154-254-354-4Dimensions (inches)Leakage Distance1.625"Maximum Cable Diameter.375”H - Height3.5”B - Hole Centers Spacing ( 1/8")1.75”C - Inner Diameter ( 1/16")1.75"D - Outer Diameter2.5"E - Cable Hole Diameter ( 1/16").625"F - Height To ".625”6.75”2.625”2.375"3.5"1"4.5"Mechanical ValuesTensile Strength10000 lbs.12000 lbs.20000 lbs.20000 lbs.Electrical ValuesLow Frequency Flashover Dry25 kV30 kVLow Frequency Flashover Wet12 kV15 kV35 kV18 kV40 kV23 kV48 lbs.1650 lbs.12Weight & PackagingWeight Per CartonCarton Quantity50 lbs.4845 lbs.25Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4; B - Brown, W - WhitePAGE 15Guy Strain InsulatorsT&D Insulators

Spool InsulatorsSpool InsulatorsT & D InsulatorsT&D nical & Electrical CharacteristicsCatalog Number5107ANSI Technical Reference Number5112510253-1Dimensions (inches)H - Height ( 1/16")D - Diameter ( 1/16")N - Neck Diameter ( 1/8")W - Wire Grooves RadiusE - Hole Diameter ( 1/16" - .11”1.75”.709”.709"Mechanical ValuesTransverse Strength2000 lbs.2000 lbs.3000 lbs.3000 lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetHorizontalVertical18 kV20 kV20 kV25 kV7 kV9 kV8 kV10 kV10 kV12 kV12 kV15 kV48.6 lbs.10048.4 lbs.5030 lbs.24Weight & PackagingWeight Per CartonCarton Quantity48.6 lbs.100Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - WhitePAGE 16H

T & D InsulatorsT&D InsulatorsSpool InsulatorsSpool InsulatorsDNDDNNWWHE5104WHHEE51195116Mechanical & Electrical CharacteristicsCatalog NumberANSI Technical Reference NumberDimensions (inches)H - Height ( 1/16")D - Diameter ( 1/16")N - Neck Diameter ( 1/8")W - Wire Grooves RadiusE - Hole Diameter ( 1/16" - 5”.4375”.709"Mechanical ValuesTransverse Strength4000 lbs.4500 lbs.6000 lbs.Electrical ValuesLow Frequency Flashover DryLow Frequency Flashover WetHorizontalVertical25 kV25 kV35 kV12 kV15 kV12 kV15 kV18 kV25 kV32 lbs.2444.5 lbs.1848.4 lbs.18Weight & PackagingWeight Per CartonCarton QuantityStandard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4, B - Brown, W - WhitePAGE 17

T & D InsulatorsTie Top Line Post InsulatorsT&D InsulatorsTie Top Line Post InsulatorsTNWWHEBDMechanical & Electrical CharacteristicsCatalog Number50155020ANSI Technical Reference Number5025502757-1Type 5"1"3.375"4"3/4" - 10*16"7.625”9.875”5.25”2.25"1"3.375"4"3/4" - 10*22"9.5”12”6”2.25"1"3.375"4.5"3/4" - 10*29"12.25”15”6.5”2.25"1"3.375"4.5"3/4" - 10*2800 lbs.1120 lbs.1500 lbs.800 lbs.2800 lbs.1120 lbs.2800 lbs.1120 lbs.Dimensions (inches)Leakage Distance7.5"11"Dry Arcing Distance5”5.75”H - Height7.75”8.75”D - Diameter4.75”5.25”N - Neck Diameter ( 1/8")2.25"2.25"W - Wire Grooves Radius1"1"T - Top Diameter Maximum3.375"3.375"B - Base Diameter3.5"3.5"E - Bolt Thread3/4" - 10*3/4" - 10*Mechanical ValuesCantilever Strength2000 lbs.2000 lbs.Cantilever Proof Load800 lbs.800 lbs.Electrical ValuesLow Frequency Flashover Dry65 kV80 kVLow Frequency Flashover Wet40 kV55 kVImpulse Flashover Positive100 kV110 kVImpulse Flashover Negative130 kV140 VkVkVkV125100210260kVkVkVkVRadio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KV10 kV15 kVMaximum RIV at 1000 kHz - V505015 kV10020 kV5022 kV10030 kV20011.0 lbs.36.9 lbs.310.6 lbs.36.3 lbs.316.1 lbs.36 lbs.222.9 lbs.49.8 lbs.2Weight & PackagingWeight Per UnitWeight Per PackagePackage Quantity7.4 lbs.41.5 lbs.5Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4* 3/4" - 10; Oversize 0.015 ; 7/8" Thread DepthPAGE 1810.1 lbs.44.8 lbs.4

T & D InsulatorsT&D InsulatorsTie Top Line Post InsulatorsTNWHEBDMechanical & Electrical CharacteristicsCatalog Number51155120ANSI Technical Reference Number5125512757-1Type 75"1"3.9"4"3/4" - 10*16"7.6”9.875”5.25”2.875"1"3.9"4"3/4" - 10*22"9.5”12”6”2.875"1"3.9"4.5"3/4" - 10*29"12.25”15”6.5”2.875"1"3.9"4.5"3/4" - 10*2800 lbs.1100 lbs.1500 lbs.800 lbs.2800 lbs.1120 lbs.2800 lbs.1120 lbs.Dimensions (inches)Leakage Distance7.5"11"Dry Arcing Distance5”5.75”H - Height7.75”8.75”D - Diameter4.75”5.25”N - Neck Diameter ( 1/8")2.875"2.875"W - Wire Grooves Radius1"1"T - Top Diameter Maximum3.9"3.9"B - Base Diameter3.5"3.5"E - Bolt Thread3/4" - 10*3/4" - 10*Mechanical ValuesCantilever Strength2000 lbs.2000 lbs.Cantilever Proof Load800 lbs.800 lbs.Electrical ValuesLow Frequency Flashover Dry65 kV80 kVLow Frequency Flashover Wet40 kV55 kVImpulse Flashover Positive100 kV110 kVImpulse Flashover Negative130 kV140 VkVkVkV125100210260kVkVkVkVRadio Influence Low Frequency Test Voltage DataTest Voltage, Rms to Ground, KV10 kV15 kVMaximum RIV at 1000 kHz - V505015 kV10020 kV5022 kV10030 kV20011.2 lbs.37.5 lbs.310.8 lbs.36.9 lbs.316.3 lbs.36.6 lbs.223.1 lbs.46.3 lbs.2Weight & PackagingWeight Per UnitWeight Per PackagePackage Quantity7.5 lbs.42.0 lbs.510.3 lbs.45.6 lbs.4Standard Glaze: ANSI-70, Munsell 5 BG 7.0/0.4* 3/4" - 10; Oversize 0.015 ; 7/8" Thread DepthPAGE 19Tie Top Line Post InsulatorsW

Horizontal Clamp Type Line PostsHorizontal Clamp Type Line PostsT & D InsulatorsT&D InsulatorsHCBEMechanical & Electrical CharacteristicsCatalog Number5220ANSI Technical Reference �4"4"3/4" - 10*22"9.5”14”6.5”4"4"3/4" - 10*Dimensions (inches)Leakage Distance10"Dry Arcing Distance5”H - Height To Middle of Clamp Assembly9.75”D - Diameter5.9”C - Clamp Throat Width ( .09375 -.00)4"B - Base Diameter4"E - Bolt Thread3/4" - 10*29"12.25”16.5”6.5”4"4.5"3/4" - 10*Mechanical ValuesCantilever Strength2800 lbs.Cantilever Proof Load1120 lbs.280

Product Types Vertical Clamp Top Line Post Insulators PPC Insulators offer vertical clamp top line post assemblies for ratings 15 kV through 45 kV. PPC vertical clamp top line post insulators are mounted upright on crossarms and structures. Rated at 2800 lb. cantilever strength these insulators offer strength with excellent mechanical as well as electrical characteristics. The one–piece .

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