ABB Industrial Drives - Scrcontrols

ABB industrial drivesACS800, single drivesACS800, regenerative AC drivesACS800, ultra low harmonic drivesTechnical catalog0.75 to 75 HP @ 240 Vac2 to 2250 HP @ 480 Vac5 to 3000 HP @ 600 PERTISEPARTNERSSERVICES

ContentsABB industrial drives1Product series2Single Drives3Hardware options4567892Control connections and communicationsApplication software and programmingPC ToolsSummary of features and optionsServices and supportContact and web information

ABB industrial drives . 4Direct Torque Technology . 5Single drive main features . 6Technical specification . 8ACS800 Product Description . 9Wall-mounted drive, ACS800-U1 . 10Cabinet-built drive, ACS800-PC . 12Free-standing drive, ACS800-U2 . 14Cabinet-built drive, ACS800-U7 . 16Cabinet-built drive, ACS800-07 . 18Wall-mounted regenerative drive, ACS800-U11 . 20Cabinet-built regenerative drive, ACS800-17 . 22Wall-mounted ultra low harmonic drive, ACS800-U31 . 24Cabinet-built ultra low harmonic drive, ACS800-37 . 26Brake options . 28EMC filters . 31Sine filters . 32Sine filter drives . 33du/dt filters . 35Standard user interfaceControl panel . 37Standard I/O . 38OptionsOptional I/O 39Fieldbus control . 40Remote monitoring and diagnostics tool . 41Standard application software . 42Optional application softwareControl solutions for different applications . 43DriveSize . 46DriveAP . 47DriveWindow 2 . 48DriveWindow Light 2 . 49Table . 50Service and Support . 52www.abb-drives.com . 551234567893

ABB industrial drivesACS800-U1PCU2U7/07U11/17U31/37XXXX-XABB industrial drivesABB industrial drives are designed for industrial applications,and especially for applications in process industries such asthe converting, pulp & paper, metals, mining, cement, power,chemical, and oil & gas industries. ABB industrial drives arehighly flexible AC drives that can be configured to meet theprecise needs of industrial applications, and therefore orderbased configuration is an integral part of the offering. Thesedrives cover a wide range of powers and voltages, includingindustrial voltages up to 690 V. ABB industrial drives comewith a wide range of built in options. A key feature of thesedrives is programmability, which makes adaptation to different applications easy. XXXXIndustrialIT enabledABB industrial drives are IndustrialIT enabled. This guarantees the user that ABB industrial drives can be easilyintegrated into ABB Industrial IT systems.Single drivesThe single drive configuration contains a rectifier, DC linkand an inverter in one single AC drive unit.Single driveRectifierDC linkInverterIndustrial designABB industrial drives are designed with current ratings tobe used in industrial environments for applications requiringhigh overloadability. The heart of the drive is DTC, DirectTorque Control, that provides high performance and significant benefits: e.g. accurate static and dynamic speed andtorque control, high starting torque and use of long motorcables. Built in drive options make the installation work fastand easy. The robust enclosures and cabinets, with a widerange of enclosure classes, as well as power terminals, aredesigned for harsh environments.One of the most significant design criteria of ABB industrialdrives has been long lifetime. Wearing parts such as fans andcapacitors have been selected accordingly. This means together with extensive protection features - excellent reliability in demanding industrial applications.DTC Motor ControlDirect Torque Control (DTC) developed by ABB has improved motor control accuracy without the requirement ofspeed feedback device. Accurate speed and torque controlof the manufacturing process optimizes the quality of theend product. Many applications no longer require additionalspeed feedback when the ACS800 with DTC is used.4The single drives are complete AC drives that can be installedwithout any additional cabinet or enclosure. The single drivesare available as wall-mounted, free-standing and cabinet-builtconstructions. The standard protection class of the singledrives is UL Type 1 and higher protection classes are availableas an option.Type CodeThis is the unique reference number that clearly identifiesyour drive by construction, power rating voltage and selectedoptions. By type code you can specify your drives from thewide range of available options, customer specific ones areadded to the type code using the corresponding code.

Direct Torque Control TechnologyDTC Technology - key in the ACS800 familyDirect Torque Control is an optimized motor control methodfor AC drives that allows direct control of all the core motorvariables. This opens up AC drive capabilities never beforerealized and offers benefits for all applications.Unequalled motor speed & torque controlWhat is Direct Torque Control?Direct Torque Control, DTC, is a revolutionary motor control method for AC drives which allows accuratecontrol of both motor speed and torque without pulseencoder feedback from the motor shaft, down to zerospeed. In DTC, stator flux and torque are used as primarycontrol variables. The motor state calculations are updatedby the high speed digital signal processor at 40,000 times asecond in the advanced motor software model. Due to thecontinuous updating of the motor state and the comparison of the actual values to the reference values, everyDTCsingle switching in the drive is determined separately. Thisfeature will always produce the optimal switching combination and can instantly react to dynamic changes such asload shocks or power interruptions. In DTC, there is noneed for a separate voltage and frequency controlled pulsewidth modulator.Open loop dynamic speed control accuracy matches that ofAC drives using closed loop flux vector control. The ACS800delivers static speed control accuracy of 0.1% to 0.5% ofnominal speed - more than adequate for most industrial applications. In applications requiring even more precise speedregulation, an optional pulse encoder can be used. With anopen loop torque step rise time of less than 5 milliseconds- compared to over 100 ms in AC drives using sensorless fluxvector control - the ACS800 AC dive is unbeatable.PWM5

Single drive main featuresFeaturesBenefitsNotesCompact and completeCompact size, everythingintegratedLess space and installation work required.No need to install extra components such as inputchokes or EMC filter.Built in harmonic filter in allACS800 drivesLow harmonics, meaning less interference andless heating in cables and transformers.For the lowest harmonic level, ACS800-37 offersalmost a harmonic free solution.Filter also protects the drive from line sidetransients.Wide range of optionsavailableStandard solutions available from ABB to meetmost customers application needs.Custom made solutions are available in theACS800-U7/07/17/37Versatile braking optionsOptimal braking options are always available.Brake chopper built inside all frame sizes(standard/optional).No need for an external braking chopperthus reducing size and installation cost.User interfaceUser friendly customerinterfaceEasy and fast commissioning and operation.Regenerative braking with ACS800-U11 andACS800-17.Clear, alphanumeric display with start-up assistantthat guides through the start-up procedure.Easy to use PC tools available for commissioning,maintenance, monitoring and programming.Versatile connections andcommunicationsStandard I/O covers most requirements.Extensive standard and optional I/O.Extensive programmabilityConnectable to commonly usedfieldbuses.Two levels of programmability:1. Parameter programming (standard)2. Adaptive programming (free blockprogramming)- standard feature- more blocks available as options- all I/Os are programmableFlexibility. Possible to replace relays or even a PLCin some applications.Industrial designWide power and voltagerangeOne product series can be used to meet allapplication needs, meaning less training and spareparts and standardized interface to drives.0.75 to 3000 Hp208 to 690 VacWide range of robustenclosures availableIndustrial suitable solutions available for differentenvironments.UL Type 1, UL Type 1 filtered, UL Type 12Robust main circuit designSuitable for heavy industrial use.Components dimensioned for heavy duty and longlifetime.Reliable.Long motor cables can be used without extraoutput filters.6Product seriesAdvanced thermal model allows highoverloadability.

Single drive main featuresFeaturesBenefitsNotesIndustrial designExtensive protection featuresEnhanced reliability, fewer process interruptions.Possibility to also protect motors and process.Galvanic isolation of I/OSafe and reliable operation without separateisolators and relays.All terminals designed forindustrial useSufficient size even for large aluminum cables.Worldwide approvals: CE, UL,cUL, CSA, C-Tick, GOST RProducts that can be used everywhere in theworld.Several adjustable limits to protect other equipmentincluded.Isolated input signals and relay outputs asstandard.No need for special tools in I/O cabling.Right performance for everyapplicationDTC, accurate dynamic andExcellent process control even without speedstatic speed and torque control feedback device - improved product quality,productivity, reliability and lower investment cost.DTC - allows highoverloadability and gives highstarting torqueReliable, smooth start without overdimensioningthe drive.DTC, fast controlNo unnecessary trips or process interruptions.Fast reaction to load or voltage variations preventstripping.Rides through power interruptions by using kineticenergy of the load.DTC, flux optimization andsophisticated motor modelDTC, mechanics friendlyExcellent motor and drive efficiency - cost savings Optimal flux in the motor reduces lossesfor non-dynamic applications like pumps or fans.on applications where Dynamic Responserequirements are minimal.Less stress for mechanics improves reliability.No shock torques.No torque ripple - minimized risk for torsionalvibration.Active oscillation damping.DTC, line supply controlHigh performance and robust control in activesupply unit with programmable power factor.Applies for ACS800-U11, ACS800-17,ACS800-U31, and ACS800-37Made by ABBGlobal market leader inAC drives.Long experience.Well proven, safe and reliable solutions.World wide service andsupport networkProfessional support available around the world.Application know-how.Product series7