ABB Industrial Drives - ACS880, Single Drives, 0.55 To .

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Low voltage AC drivesABB industrial drivesACS880, single drives0.55 to 2800 kWCatalog

What does all-compatible mean for you?Being all-compatible means that drive choice should addvalue to your business. Drives should meet the uniquedemands of your processes, help you save energy andreduce operating costs. Also, all-compatible means thatour drives are easy to select, use and maintain. These arethe cornerstones making our industrial drive series theall-compatible choice.Contents3The all-compatible ACS880 series drives4Simplifying your world without limiting your possibilities5Single drives, ACS8806Human all-compatible7Process all-compatible8Environment all-compatible9Business all-compatible10How to select a drive10Technical data11Wall-mounted single drives, ACS880-0112-13Ratings, types and voltages, ACS880-0114Cabinet-built single drives, ACS880-0715-16Ratings, types and voltages, ACS880-0717Standard interface and extensions for comprehensive connectivity18Standard software for scalable control and functionality19Ready made programs for application control20Intuitive human-machine interface21PC tool for easy startup and maintenance22Integrated safety simplifies configuration23Drive application programming with CODESYS24Flexible connectivity to automation networks25Input/output extension modules for increased connectivity25Speed feedback interfaces for precise process control25I/O option extension adapter25DDCS communication option modules25Remote monitoring access worldwide26EMC – electromagnetic compatibility27Brake options27-28Brake options, ACS880-0129Brake options, ACS880-0730-31du/dt filters32Dimensioning tool for selecting the optimal drive34-35Summary of features and options36Expertise at every stage of the value chain37Secure uptime throughout the drive life cycle2 ABB industrial drives ACS880 single drives Catalog

The all-compatibleACS880 series drivesThe ACS880 series drives are part of ABB’sall-compatible drives portfolio. Compatible withvirtually all types of processes, automationsystems, users and business requirements they aredesigned to tackle any motor-driven application,in any industry, whatever the power range. Theinnovation behind all-compatibility is our new drivesarchitecture that simplifies operation, optimizesenergy efficiency and helps maximize processoutput. The ACS880 series consists of singledrives, multidrives and drive modules.Catalog ABB industrial drives ACS880 single drives 3

Simplifying your worldwithout limiting your possibilitiesWide range of safety featuresSafe torque off is built-in asstandard. An optional safetyfunctions module providesextended safety functions,simplifying the configurationand reducing installation space.Drive application programmingCustomizable to meet the preciseapplication needs using CODESYSprogramming. The drive is alsoeasy to integrate with other ABBcomponents such as PLC and HMI.Direct torque control (DTC)ABB’s signature motorcontrol technology providesprecise speed and torquecontrol for all applications andvirtually any type of AC motor.Application control programsA range of ready-made programs tooptimize application productivity andusabiltiy.Removable memory unitStores all the software andparameter configurations inan easily replaceable andsimple-to-install module.Energy efficiencyThe drive provides featuressuch as an energy optimizerand energy efficiencyinformation that help youmonitor and save energyused in the processes.Remote monitoringWith a built-in web server,NETA-21 enables worldwideaccess to drives.Drive-to-drive linkAllows fast communication betweendrives including master-followerconfigurations without any additionalhardware.4 ABB industrial drives ACS880 single drives Catalog

Single drives, ACS880The all-compatible drives are designed to provide customersacross industries and applications with unprecedented levels ofcompatibility and flexibility.Our ACS880 single drives are stand alone drives. They arecustomized to meet the precise needs of industries such as oil andgas, mining, metals, chemicals, cement, power plants, materialhandling, pulp and paper, sawmills and marine. They control a widerange of applications such as cranes, extruders, winches, winders,conveyors, mixers, compressors, pumps and fans.Intuitive human-machineinterfaceIntuitive, high-contrastand high-resolution displayenabling easy navigation inmultiple languages.Startup andmaintenance toolPC tool for drive startup,configuration and dailyuse and process tuning.PC tool is connected to thedrive via Ethernet or USBinterface.Communication with allmajor automation networksFieldbus adapters enableconnectivity with all majorautomation networks.Extended connectivityIn addition to the standardinterfaces, the drive hasthree built-in slots foradditional input/outputextension modules andspeed feedback interfaces.Flexible productconfigurationsDrives are built to order with awide range of options such asEMC filters, braking optionsand different enclosurevariants.Catalog ABB industrial drives ACS880 single drives 5

Human all-compatibleThe new drives share easy-to-use interfaces savingyou time during drive commissioning and maintenance.When you have learned it once, you can use it with allthe drives in our all-compatible drives portfolio.The new control panel supports over 20 languages.The new PC tool provides extensive drive monitoringcapabilities and quick access to the drive settings.Integrated and certified safety features provide safetyfor machine operators.6 ABB industrial drives ACS880 single drives Catalog

Process all-compatibleThe drives are compatible with all kinds of processes.They control virtually any type of AC motor, provideextensive input/output connectivity and support allmajor fieldbus protocols. The drives cover a widevoltage and power range. Control performanceis scalable from basic to demanding applicationsdelivered by direct torque control (DTC). The flexibilityand scalability of the drives enable one drive platformto control virtually any application or process, makingyour drive selection easy.Catalog ABB industrial drives ACS880 single drives 7

Environment all-compatibleThere is an increased demand for reducing industries’impact on the environment. Our drives can helpyou reduce energy consumption in a wide range ofapplications. The new drives have an energy optimizerfeature that ensures maximum torque per ampere,reducing energy drawn from the supply. The built-inenergy efficiency calculators help you to analyze andoptimize processes. We can help you to investigatethe energy saving potential of selected applicationswith our six-step energy appraisal. Our servicesexpand through the life cycle of the drive and helpyou maintain energy efficiency from installation andcommissioning to drive replacement.8 ABB industrial drives ACS880 single drives Catalog

Business all-compatibleThe new all-compatible drives are not just equipmentbut part of your business strategy. Providing bettercontrol over your processes, the new drives equallower energy consumption, improved productivity,flexibility and ease of use. In addition to drives weoffer a wide range of products and services to supportyour business. With offices in over 90 countries anda global technical partner network, we are in a goodposition to offer technical advice and local support,worldwide.Catalog ABB industrial drives ACS880 single drives 9

How to select a driveMany of the features for the ACS880 single drives are built-inas standard, making selection easy. A wide range of optionsare available to optimize the drive for different requirements.To choose the right drive for your application, please referto the rating tables on page 12, 13, 15 and 16 or use ABB’sDriveSize dimensioning tool (page 19). The selected driveACS880Type designation:–XX–XXXX–X has a unique type designation, which identifies the driveby construction, power and voltage range. The options areadded to the type designation with a “plus” code. Build upyour own ordering code using the type designation key orcontact your local ABB drives sales office and let them knowyour needs/requirements.XXXXProduct seriesTypes and constructionRatingsVoltagesOptionsTechnical dataMains connectionVoltage and3-phase, UN2 208 to 240 V, 10/-15% (-01)power range3-phase, UN3 380 to 415 V, 10/-15% (-01), 10% (-07)3-phase, UN5 380 to 500 V, 10/-15% (-01), 10% (-07)3-phase, UN7 525 to 690 V, 10/-15% (-01), 10% (-07)0.55 to 250 kW (-01)45 to 2800 kW (-07)Frequency50/60 Hz 5%Power factorcosϕ1 0.98 (fundamental)cosϕ 0.93 to 0.95 (total)Efficiency (at98%nominal power)Motor connectionVoltage3-phase output voltage 0 to U N2 /UN3 /UN5 /UN7FrequencyMotor control0 to 500 Hz 1) 2)Direct torque control (DTC)Torque control: Torque step rise time:Open loop 5 ms with nominal torqueClosed loop 5 ms with nominal torqueNon-linearity:Open loop 4% with nominal torqueClosed loop 3% with nominal torqueSpeed control: Static accuracy:Open loop10% of motor slipClosed loop0.01% of nominal speedDynamic accuracy:Open loop0.3 to 0.4% seconds with 100% torque stepClosed loop0.1 to 0.2% seconds with 100% torque stepProduct compliance- CE- Low Voltage Directive 2006/95/EC- Machinery Directive 2006/42/EC- EMC Directive 2004/108/EC- Quality assurance system ISO 9001 and Environmental system ISO 14001- RoHS- UL 3), EAC/GOST R 7), cUL 508A or cUL 508C 3) and CSA C22.2 NO.14-10 8),C-Tick- Functional safety: STO TÜV Nord certificate 4)- ATEX-certified Safe Disconnection Function, Ex II (2) GD (for -01)- Marine type approvals for -01 6)EMC according to EN 61800-3 (2004)Categories C3 and C2 with internal option10 ABB industrial drives ACS880 single drives CatalogEnvironmental limitsAmbienttemperatureTransport-40 to 70 CStorage-40 to 70 COperation (air-cooled) -15 to 55 C, no frost allowed (-01)0 to 50 C, no frost allowed (-07) 40 to 55 C with derating (-01) 5) 40 to 50 C with derating of 1%/1 C (-07)Cooling methodAir-cooledDry clean airAltitude0 to 1,000 mWithout derating1,000 to 4,000 mWith derating of 1%/100 mRelative humidity5 to 95%, no condensation allowedDegree of protectionOption (-01)IP20Standard (-01)IP21Standard (-07)IP22Option (-07)IP42, IP54Option (-01)IP55Paint colorRAL 9017/9002 (-01), RAL 9017/7035 (-07)Contamination levels No conductive dust allowedStorageIEC 60721-3-1, Class 1C2 (chemical gases),Class 1S2 (solid particles)TransportationIEC 60721-3-2, Class 2C2 (chemical gases),Class 2S2 (solid particles)OperationIEC 60721-3-3, Class 3C2 (chemicalgases), Class 3S2 (solid particles)Functional safetyStandardSafe torque off (STO according EN/IEC 61800-5-2)IEC 61508 ed2: SIL 3, IEC 61511: SIL 3,EN/IEC 62061: SIL CL 3, EN ISO 13849-1: PL eWith internal safetySafe stop 1 (SS1), safely-limited speed (SLS),option (FSO-11)safe stop emergency (SSE), safe brake control,(SBC) and safe maximum speed (SMS)EN/IEC 61800-5-2, EN/IEC 61508 ed2: SIL 3,IEC 61511: SIL 3, EN/IEC 62061: SIL CL 3,EN ISO 13849-1: PL eTÜV Nord certified 4)C Chemically active substancesS Mechanically active substances1)For higher operational output frequencies please contact your local ABB office2)Operation above 150 Hz might require type specific derating, please contact yourlocal ABB office3)Pending; -07 (R10 to R11), -01 (R8 to R9, IP55)4)Please check availability for -075)Please see pages 12 to 13 for further details6)Pending7)EAC will replace GOST R8)CSA pending -01 (230 V R4 to R8)

Wall-mounted single drives, ACS880-01Our wall-mounted drives are designed on ABB’s commondrives architecture. They are customized to the precise needsof industries such as oil and gas, mining, metals, chemicals,cement, power plants, material handling, pulp and paper,sawmills and marine. They are designed to control a widerange of applications including cranes, extruders, winches,winders, conveyors, mixers, compressors, pumps and fans.The drive comes in nine different frame sizes (R1 to R9) foreasy installment and commissioning.At the heart of the drive is direct torque control (DTC), ABB’spremier motor control technology. The extensive range ofoptions include EMC filters, encoders, resolvers, du/dt filters,sine filters, chokes and brake resistors, as well as applicationspecific software. Built-in safety features reduce the need forexternal safety components.Multiple drives can be daisy-chained for synchronizeddrive-to-drive communication. The drives offering includesenclosure classes IP20, IP21 and IP55 for dusty and wetenvironments.ABB provides an extensive selection of supportdocumentation for planning including dimension drawingsin different formats, EPLAN P8 macros and line apparatusselection tool for selecting external components on the lineside and motor side of the drive.The type approved ACS880-01 marine drive, providesadvanced reliability and availability at sea. The drive fulfilsmarine and offshore requirements and the design andoperations have been tested according to marine typeapproval requirements. ACS880-01 comes with marine typeapproval from various key classification bodies.Main features include Enclosure classes IP20, IP21 and IP55 for differentenvironments Compact design for easy installation, commissioning andmaintenance Integrated safety including safe torque off (STO) asstandard and the optional safety functions module, FSO-11(TÜV Nord certified) Supports various motor types including synchronousreluctance motors Intuitive control panel with USB connection Removable memory unit for easy maintenance Drive composer PC tool for commissioning andconfiguration Primary control program - common software usedthroughout the ACS880 drive series Control unit supporting a wide range of fieldbuses,feedback devices and input/output options Coated boards as standard Controllable cooling fan Incoming air temperature measurement for protecing thedrive from different temperature related failure mechanisms Built-in braking chopper, option for frame sizes R5 to R9 EMC filter option du/dt filter option for motor protection Built-in choke Supporting optimized cabinet mounting with option( P940) ACS880-01 single drives are optimized for easy and costefficient cabinet installationACS880-01,ACS880-01,ACS880-01,frame sizes R1 to R9, IP21frame sizes R1, R8 and R5, IP20frame sizes R1, R8 and R5, IP55Catalog ABB industrial drives ACS880 single drives 11

Ratings, types and voltagesWall-mounted drives, ACS880-01UN 230 V (range 208 to 240 V). The power ratings are valid at nominal voltage 230 V (0.55 to 75 kW).Nominal 70206274I .824.33845617287105145169213P elevelHeatdissipationAir flowType 1-274A-2R1R1R1R1R2R2R3R4R4R5R5R6R6R7R7R83)UN 400 V (range 380 to 415 V). The power ratings are valid at nominal voltage 400 V (0.55 to 250 kW).Nominal 5169206246293363430I 06246 1)293363 2)P 0110132160200NoiselevelHeatdissipationAir flowType 3R4R4R5R5R6R6R7R7R8R8R9R93)6)5)UN 500 V (range 380 to 500 V). The power ratings are valid at nominal voltage 500 V (0.55 to 250 kW).Nominal 124156180240260361414I 518.52230374555759011013216020025012 ABB industrial drives ACS880 single drives 1273440526577961241561802403023611)2)P 10132200200NoiselevelHeatdissipationAir flowType 3R4R4R5R5R6R6R7R7R8R8R9R94)3)6)5)

Ratings, types and voltagesWall-mounted drives, ACS880-01U N 690 V (range 525 to 690 V). The power ratings are valid at nominal voltage 690 V (4 to 250 kW).Nominal 249618498119142174210HeatdissipationAir flowType R5R5R5R5R5R5R5R5R6R6R7R7R8R8R9R9P al ratingsINPNImaxNoiselevel1)Rated current available continuously without overloadability at 40 C.Typical motor power in no-overload use.Maximum output current. Available for 10 seconds at start, then aslong as allowed by drive temperature.2)3)4)Light-overload useContinuous current allowing 110% ILd for 1 min/5 min at 40 C.ILdP Ld5)Typical motor power in light-overload use.6)Heavy-duty useIHdPHdContinuous current allowing 150% IHd for 1 min/5 min at 40 C.Typical motor power in heavy-duty use.The ratings apply at 40 C ambient temperature. At higher temperatures (up to 55 C)the derating is 1%/1 C.FramesizeR1R2R3R4R5R6R7R8R9Height 1IP21(mm)405405471573730726880963955Height 2IP20/IP21(mm)370 8)370 8)420 8)490 8)596 .5234555721007)

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Neither A. Thomas Perhacs nor Velocity Group Publishing assumes any responsibility for the use or misuse of the concepts, methods and strategies contained in this book. The reader is warned that the use of some or all of the techniques in this book may result in legal consequences, civil and/or criminal. USE OF THIS BOOK IS DONE AT YOUR OWN RISK. (Updated Version, July 2008) As you begin to .