CATALOG ABB Machinery Drive ACS380 - 0.37 To 10 Hp / 0.25 .
—C ATA LO GABB machinery driveACS380 - 0.37 to 10 hp / 0.25 to 7.5 kW
2A C S 3 8 0 T E C H N I C A L C ATA LO G—The ACS380 machinery drive isIdeal for both machine builderslooking to integrate a VFDwithout incurring significant costand end users wanting toincrease productivity withoutsacrificing performance. Withpre-configured drive variants,adaptive programming and anicon-based user interface, thisdrive is simple to integrate intoyour system.
A C S 3 8 0 T E C H N I C A L C ATA LO G3—Table of contents04 The all-compatible machinerydrive05-06 Features and benefits08 How to select a drive Specifications09Ratings, types and voltages10Technical data11 Cooling12Fuses and input currentFeatures13Standard software14PC tool features14Remote monitoring15 Commissioning15Configuration optionsOptions16-17 Connectivity18I/O connections19Brake chopper / resistor19EMC filters20Drivetune21-22Drives services
4A C S 3 8 0 T E C H N I C A L C ATA LO G—The all-compatible machinery driveThe ACS380 machinery drive is part of ABB’s all-compatible drivesportfolio designed to offer not only a technically compatible drive, butan all-compatible solution for people, process, business andenvironmental goals.Human all-compatibleSave time and energy with effortless simplicityfrom drive selection to installation tocommissioning and beyond.Process all-compatibleThe ACS380 drive provides advanced capabilitiesfor small machines in demanding applications. Theall-compatible drives portfolio enables smoothtransition to more advanced drives, such as theACS880 industrial drivesBusiness all-compatibleBy choosing an all-compatible drive from ABB,you also get a wide range of products andservices to support your business and peoplewith decades of experience in various industries,available across the globe.Environment all-compatibleUse only the exact amount of energy needed torun a motor. Achieve further energy savings withthe drive’s built-in energy optimizer functions andABB’s life cycle services for process optimization.Simple to select and install All-inside concept simplifies drive selectionand installation, saving time and money. Stock availability ensured globally with readilystocked product by ABB and distributors.Reliable and consistent high quality Improved durability and reliability in harshenvironmental conditions-- coated boards as standard in drives and alloptions All drives tested in the production-- in maximum temperature-- with nominal loads-- with full testing of the performance and allprotective functions with motorsSimple to commission and use No need to know parameters or use anyprogramming language Graphical icon-based integrated control panel Quick setup ensured by-- the primary settings menu with embeddedassistants-- ready-made control macros Commission and monitor drive wirelessly with optional Bluetooth assistant controlpanelReducing life cycle costs The purchase cost of a drive is only a fraction ofthe cost a drive can save during its life cycle-- Energy savings achieved with drive control-- Reduced maintenance and operational costs
A C S 3 8 0 T E C H N I C A L C ATA LO G5—Precise performance with ACS380 machinery driveThe compact ACS380 drive is ideal for machinebuilding that requires motor technologies withpowers from 0.25 to 7.5 kW and voltages from 200to 480 V. With enclosure class IP20 as standard,these modular drives easily integrate intomachines and automation systems withinindustries such as food and beverage, materialhandling, and plastics. Its universal dimensionssimplify wiring in cabinet installations for typicalconstant torque applications like mixers,extruders, conveyors, and palletizers.Easy to specify, install and useThe compact ACS380 is available with EMC andconnectivity variants and pre-configured fieldbusprotocols (Ethernet/IP , Modbus TCP, EtherCAT ,PROFIBUS, PROFINET, CANopen ). The standardvariant of the drive comes with extensive I/O andbuilt-in Modbus RTU protocol. The drive offers abuilt-in icon based interface that makescommissioning and adjusting the drive fast andeasy. Optional control panels include the basiccontrol panel and the assistant control panel withand without Bluetooth.Available in frame sizes (R0 to R3), the ACS380drive optimally controls a broad range of motors.Adaptive programming provides additionalflexibility for different machine requirements,meeting the demands of exact machine design.The drive is designed for optimal cooling withthermal management up to 50 C ambienttemperatures, without derating.Additional features include: integrated safety(STO) is built-in as standard for safety sensitiveapplications; EMC C2 filter and built-in brakechopper as standard to save space and installationtime; and ABB’s common drives architecture for asmooth transition to other ABB drives, includingthe ACS880.The built-in icon based controlpanel interface for easy commissioning and configuration
6A C S 3 8 0 T E C H N I C A L C ATA LO G—Reliable ROI for machine buildersThe ACS380 machinery drives are members of ABB’s all-compatibledrives family, designed to simplify access and operation, optimizeenergy efficiency, and maximize performance output. Its versatility isideal for machine builders looking to integrate VFD withoutsignificantly increasing system costs.Adaptability at your fingertipsThe control panel’s icon-based menuhelps you set up the drive quickly andeffectively.Drive application programmingThe ACS380 includes adaptiveprogramming with sequenceprogramming for operating simplestate machines without a PLC.Startup and maintenance toolDrive composer PC tool for startup,configuration, monitoring and processtuning. Automation builder forautomation engineering and DriveManager for single point ofcommissioning.Remote monitoringWith a built-in web server andstandalone data logger, NETA-21enables worldwide and secure remoteaccess to drives.Simple to select, install and useBuilt-in features such as an EMC filter, aModbus RTU fieldbus interface and safetorque off functionality simplify driveselection, installation and use. DriveSizehelps to select the optimal drive andmotor for the application.Communication with all majorautomation networksPreconfigured fieldbus adaptersenable connectivity with all majorindustrial automation networks.Boosting energy efficiencyEnergy optimizer and energy efficiencyinformation help you monitor and savethe energy used in your process.
A C S 3 8 0 T E C H N I C A L C ATA LO G7
8A C S 3 8 0 T E C H N I C A L C ATA LO G—How to select a driveIt is very easy to select the right drive. This is how you build up yourown ordering code using the type designation key.Start with identifying your supply voltageThis tells you what rating table to use. Seepage 9.Choose your motor’s power and current ratingfrom the ratings table on page 9.Heavy-duty useSelect your drive’s ordering codeSelect the ordering code for the ACS380machinery drive by choosing either the standardor the configured variant. Then choose thedesired EMC level on page 9.P HdHpP HdkWI .921.57.832.29.8Type designationACS380-04xx-02A4-1ACS380-04xx-03A7-1If the configured variant is selected, choose yourfieldbus protocol (page 9) by selecting the correctoption code and add the option codes to drive’sordering ctivity typeACS380-04xSI/O and Modbus-RTU variantACS380-04xCConfigured variantACS380-04xC-xxxx-x K454PROFIBUS DP protocol configuredACS380-04xC-xxxx-x K457CANopen protocol configuredACS380-04xC-xxxx-x K469EtherCAT protocol configuredACS380-04xC-xxxx-x K470Ethernet POWERLINKACS380-04xC-xxxx-x K475Ethernet/IP , Profinet I/O, Modbus TCPprotocol configured Ethernet/IP , ProfinetI/O, Modbus TCP protocol configuredACS380-04xC-xxxx-x K495CANopen using embedded protocolEMC filtering levelChoose your optionsAdd the option codes to the drive’s ordering code(page 17) . Remember to use a “ ” mark before eachoption code.Type designation:Product seriesTypes and constructionRatingVoltageOption codeACS380 – 04XX – XXXX – X XXXXACS380-040xEMC category C3 (400 V) or C4 (230 V)ACS380-042xEMC category C2
A C S 3 8 0 T E C H N I C A L C ATA LO G9—ACS380 ratings, types and voltagesU N 200 V (range 200 to 240 V). The power ratings are valid at nominal voltage 200 V (0.25 to 3.0 kW)Heavy-duty useMaximumoutputcurrentLight-overload useNominal ratingsType designationFramesizePHdHpPHdkWI HdAI maxAPLdHpPLdkWI xx-12A2-1R2U N 400 V (range 380 to 480 V). The power ratings are valid at nominal voltage 480 V 1/2 to 15 hp (0.37 to 11 kW)Heavy-duty useMaximumoutputcurrentLight-overload useNominal ratingsType designationFramesizePHdHpPHdkWI HdAI maxAPLdHpPLdkWI 4xx-25A0-4R3Ordering variantsDimensionsConnectivity typeFramesIP20HeightinmminmminmmlbkgConfigured variantR08.662202.76706.851743.11.4PROFIBUS DP protocol xxxx-x K457CANopen protocol xxxx-x K469EtherCAT protocol -xxxx-x K470Ethernet POWERLINKACS380-04xC-xxxx-x K475Ethernet/IP , Profinet I/O, Modbus TCPprotocol configured Ethernet/IP , ProfinetI/O, Modbus TCP protocol configuredACS380-04xC-xxxx-x K495CANopen using embedded protocolACS380-04xSI/O and Modbus-RTU variantACS380-04xCACS380-04xC-xxxx-x K454EMC filtering levelACS380-040xEMC category C3 (400 V) or C4 (230 V)ACS380-042xEMC category C2WidthDepthWeightNotesI N Rated current available continuously without overloadability at 50 C.P N Typical motor power in no-overload use.I max Maximum output current. Available for 2 seconds at start, then as long asallowed by drive temperature.I Hd Continuous current allowing 150% I Ld for 1 minute every 10 minutes at 50 C.P Hd Typical motor power in heavy-duty use.I Ld Continuous current allowing 110% I Ld for 1 minute every 10 minutes at 50 C.P Ld Typical motor power in light-overload use.The ratings apply at 50 C ambient temperatures.For derating at higher altitudes, temperatures or switching frequencies, see theuser's HW manual, document code: 3AXD50000029274
10A C S 3 8 0 T E C H N I C A L C ATA LO G—Technical dataMains connectionFunctional safetyVoltage andpower range1-phase, 200 to 240 V, 10%/-15%0.25 to 3 Hp (0.25 to 2.2 kW)3-phase, 380 to 480 V, 10%/-15%0.25 to 10 Hp (0.25 to 7.5 kW)Built-in safety featuresFrequency50/60 Hz - 5%Environmental limitsSafe torque off (STO) acc. toEN/IEC61800-5-2: IEC61508 ed2: SIL 3,IEC 61511: SIL 3, IEC 62061: SIL CL 3,EN ISO 13849-1: PL eAmbient temperatureCommon DC connectionDC voltage level-2 types 270 to 325 V 10%-4 types 485 to 620 V 10%Transportation andstorage-40 to 70 ºC (-40 to 158 ºF)Charging circuitInternal charging circuitOperation-10 to 50 ºC (14 to 122 ºF),up to 60 ºC (140 ºF) with deratingCooling methodAir-cooled, dry clean airAltitude0 to 3300 ft. (1000m), derate outputamps 1% per 330 ft. (100 m) up to 6600ft. (2000m)480V drives can operate to 13000 ft.(4000m) with some restrictions,contact ABBRelative humidity5 to 95%, no condensation allowedDegree of protectionIP20 as standardContamination levelsNo conductive dust allowedStorageIEC 60721-3-1, Class 1C2 (chemicalgases)Motor connectionVoltage0 to UN, 3-phaseFrequency0 to 599 HzMotor controlScalar controlVector controlSwitching frequency1 to 16 kHz, default 4 kHzDynamic brakingFlux braking (moderate or full)Resistor braking (optional)Motor control performanceSpeed control performance, open loopStatic accuracy20% of motor rated slipDynamic accuracy1%s with 100% torque stepClass 1S2 (solid particles)TransportationSpeed control performance, closed loopStatic accuracy0.1% of motor rated speedDynamic accuracy 1%s with 100% torque stepClass 2S2 (solid particles)OperationTorque control performanceTorque step rise time 10 ms, rated torque stepNon-linearity 5% with rated torqueClass 3S2 (solid particles)Brake chopperBuilt-in brake chopper as standardBrake resistorExternal resistor connected to driveFree Space RequirementsAboveBelowOn the 375375001) Drives can be mounted side-by-side with no clearance. If side-mountedoptions will be used, leave 0.8in (20mm) of space to the right of the drive.IEC 60721-3-3, Class 3C2 (chemicalgases)Product complianceBraking power connectionFramesIEC 60721-3-2, Class 2C2 (chemicalgases)CELow Voltage Directive 2006/95/EC, EN 61800-5-1: 2007Machinery Directive 2006/42/EC, EN 61800-5-2: 2007EMC Directive 2004/108/EC, EN 61800-3: 2004 A1: 2012UL, cUL certification pendingITÜV certification for functional safety pendingQuality assurance system ISO 9001Environmental system ISO 14001Waste electrical and electronic equipment directive (WEEE)2002/96/ECRoHS directive 2011/65/EUEAC
A C S 3 8 0 T E C H N I C A L C ATA LO G11—CoolingLosses and cooling dataFrame size R0 has natural convection cooling. Frame sizes R1 R3have a cooling fan located on the top of the drive. The air flowdirection is from bottom to top.The table below specifies the heat dissipation in the main circuit atnominal load and in the control circuit with minimum load (I/O andpanel not in use) and maximum load (all digital inputs in the onstate and the panel, fieldbus and fan in use). The total heatdissipation is the sum of the heat dissipation in the main andcontrol circuits.TypeACS380-04xxHeat dissipationAir flowFramesizeMain circuit atrated I 1N and I 2NControlcircuit minimumControlcircuit maximumMain andcontrol in--- 2)BTU/hr1)Single phase drive - 200-240V applications02A4-1321091758206852177--- CR212A2-114549524822585170580TBCR2Three phase drive - 380-480V applications01A8-426891758206846157--- 83625TBCR217A0-420871024822585232792TBCR31) BTU/hr - British Thermal Units per hour. BTU/hr is approximately 0.293 Watts.2) Frame size R0 has no fan and relies on convection cooling--- 2)R0
12A C S 3 8 0 T E C H N I C A L C ATA LO G—Fuses and input currentCircuit protectionStandard fuses can be used with ACS380 drives for shortcircuit protection. This table gives consolidated input fuseselections. Complete tables of data for gG, UL, and gR fastacting semiconductor fuses can be found in the ACS380Hardware Manual 3AXD50000029274.TypeACS38004xxFramesizeIEC FusesUL FusesFuse typeGg(500V)NominalcurrentUL classTAAVoltageratingBussmann/Edison typeDrive input current with and without input reactorTypeACS38004xxInput RatingInput with chokeI1NI1N (480V)I1NI1N (480V)AAAASingle phase drive - 200-240V applicationsNominalcurrentVSingle phase drive - 200-240V 12525300JJN/TJN25Three phase drive - 380-480V e phase drive - 380-480V R33235600JJS/TJS3525A0-4R34040600JJS/TJS40
A C S 3 8 0 T E C H N I C A L C ATA LO G13—Standard software with versatile featuresCommissioning easier than ever beforeThe icon based control panel of the ACS380 isintuitive and easy to use for basic operation,settings and fault tracking. The all-compatibleassistant control panels have a clear and intuitiveuser interface as well as different assistants tomake the drive easy to set up and use. This saveson commissioning and learning time.Optimized motor controlThese compact machinery drives offersophisticated process control in scalar, and vectorcontrol modes. The drive supports a wide range ofmotors including induction and permanentmagnet motors. Many embedded protection andother features improve performance of themotor and process.Flying startFlying start is available for scalar, and vectorcontrol modes. Catching a running motor, enabledby the flying start feature, is often required inapplications with long freewheeling times.Reduced motor noiseThe drive reduces motor noise by spreading theswitching frequencies over a user-specified range.The user can define an allowed range of usedswitching frequency. As a result, the drivemaximizes the actual used switching frequencybased on thermal measurement. The higher usedswitching frequency reduces motor noise at lowload without limiting full current at maximum load.Optimized energy useThe machinery drives come with features that helpyou save and manage energy. The energy optimizerfeature operates scalar, and vector control modes,ensuring maximum torque per ampere andreducing energy drawn from the supply. Youcan monitor the hourly, daily and cumulativeenergy consumption via kWh counters. When thedrive replaces other control methods (eg, directonline control), you can follow the saved energy,CO2 emissions or money, and see how fast thedrive brings you a return on investment.Easy diagnostics for trouble-free operationThe external remote control panel's diagnosticsmenu enables you to effectively analyze andresolve issues regarding why the drive isperforming as it is - running, stopped or running atthe present speed. Active faults, warnings andevent logs are shown in the menu. The menushows if there are any active limitations to thedrive operation and gives instructions on how toresolve them. The Drive composer PC tool offersmore detailed diagnosis and signal monitoring.The entry level PC tool is available for free via theABB website (www.abb.com).Adapt the drive and machine to run optimallyAdaptive programming, with sequenceprogramming, offers an easy alternative for simpleprogramming needs. It is embedded inside thesoftware of the drive and is especially handy whenthere is a need to distribute some of themachine’s control logic to the drive. Adaptiveprogramming brings savings when the drive isadjusted to control the application optimally. TheDrive composer pro PC tool is used for setting upadaptive programming.
14A C S 3 8 0 T E C H N I C A L C ATA LO G—PC tool for drive monitoring and processtuning capabilitiesThe Drive composer PC tool offers fast andharmonized setup, commissioning and monitoringfor the whole all-compatible drives portfolio. Thefree version of the tool provides startup andmaintenance capabilities and gathers all driveinformation such as parameter loggers, faults,backups and event lists into a support diagnosticsfile
all-compatible drives portfolio enables smooth transition to more advanced drives, such as the ACS880 industrial drives Environment all-compatible Use only the exact amount of energy needed to run a motor. Achieve further energy savings with the drive’s built-in energy optimizer functions and ABB’s life cycle services for process optimization.
ACS380 is part of ABB all-compatible drives portfolio. Other product in this portfolio are ACS480, ACS580 and ACS880 drives. All these drives have the same, easy to use PC tools and similar intuitive multilingual user interface as well as parameter structure, making using and learning them fast and easy. Easy setup and integration to automation
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8 ABB INDUSTRIAL DRIVES, ACS880, SINGLE DRIVES, CATALOG — Easy to use All-compatible user interface saves commissioning and learning time The ACS880 is part of ABB’s all-compatible drives portfolio. Other drives in this portfolio are the ACS380, ACS480 and ACS580. These drives share the same easy-to-use PC tools and multilingual control panels.
ABB - global market and technology leader in AC drives ABB (www.abb.com) is a leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact. ABB is the world's largest drives manufacturer. The ABB Group of companies operates in around 100 countries
ABB industrial drives ACS800, drive modules, 0.55 to 2240 kW Catalog 114520 ACS800 drive modules catalog Rev H_68404592.indd 14520 ACS800 drive modules catalog Rev H_68404592.indd 1 33.7.2009 10:58:30.7.2009 10:58:30
speed feedback when the ACS800 with DTC is used. IndustrialIT enabled ABB industrial drives are IndustrialIT enabled. This guar-antees the user that ABB industrial drives can be easily integrated into ABB Industrial IT systems. Single drives The single drive configuration contains a rectifier, DC link and an inverter in one single AC drive unit.
Catalog ABB industrial drives ACS800 multidrives 3 Contents ABB industrial drives, ACS800, multidrives ABB industrial drives 4 Multidrive main features 8 Technical data 11 Drive and supply units 400, 500 and 690 V 12 ACS800 liquid-cooled multidrives 18 Drive and supply units 400, 500 and 690 V 19 Brake options 25 3-phase high power brake units 26
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