Industrial Plugs And Sockets - Farnell Element14

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Industrial Plugs and SocketsBS EN.60309-2/BS4343:1992includingRCD Protected Combination Units

Industrial Plugs & Socketsfor harsh conditions & environmentsBuilding &Construction IndustryChemical &Heavy IndustryMilitary ApplicationsR1 S3R1 F11 S3R1 F2 F17R2 S4R2 F12 S4R2 F3 S1R3R3 F13R3 F7 S2R4R4 F14R4 F10 S3R5F2 F15R5 F13 S4S1F3 S1R6 F15S2F9 S2F1 F16Harbour Installation,Containers, Ship Yards& Shipping LinesFood Processing& PackagingIndustrial &Commercial PropertiesR4 F5R2 S2R2 S1R5 S1R3 S3R3 S2R6 S2R4R4 S3F1 S3F9F2 S4F2 S4F16F6F3F17F8F4S1F10Mining & TunnellingAgriculture & FarmingPower Generation& DistributionR4 F9F2R1 F2 F12R5 F10F3R2 F3 F13R6 S1F9R3 F6 F16F2 S2F13R4 F7 F17F3 S3F16R5 F8 S1F6 S4S1R6 F9 S2F8S3F1 F10 S3Oil & Gas(Non Hazardous Areas)Camping& CaravanningFilm, TV& Outdoor EventsR2 F16R1 F2 F16R1 F2 S1R4 F17R2 F3 S1R2 F4 S2R6 S1R3 F7 S2R3 F7 S3F2 S3R4 F9 S3R4 F9 S4F4R5 F10 S4R5 F13F7R6 F12R6 F16F13F1 F13F1 F17

ContentsWith Resistance toR1 Light acidsR2 OilR3 GreaseR4 SolventsR5 Aggressive gases & vapoursIntroduction & featuresScrew Terminal Connections & product featuresQuick-Connect - The new generationMulti-Grip - Positive cable clampingProduction, quality assurance and approvalsMethod of connection & selection etc4681014R6 Resistant against seawaterProduct informationStandard FeaturesF1High mechanical strengthF2Nickel-plated contactsF3High temperature resistant contact carrierF4Modular set-upF5Components can be changed seperatelyF6Box terminalsF7Special design ensures a good gripF8Cable entry big enough for rubberinsulated cableF9Protected against corrosionF10Flame retardantF11Kontex-Plus & box terminals(for 63 & 125A)F12Breaking capacity test (63A at 690V)F13All outside metal parts are madeof stainless steelReinforced fixing of hinged cover,movable above 180ºSpecial thread of cable gland ensureshigh torqueSocket-outlets & connectors (couplers)in IP44, IP55 & IP67 availableTransparent operating window with‘Klick-Fast’ facilityF14F15F16F17Special FeaturesS1S2 Screw terminalS3 Combination unitsS4 Metal high currentSocket OutletsSwitched Interlocked SocketsPlugs & Appliance InletsConnectors (couplers)Quick-ConnectLow VoltageRefrigerated (reefer) Container Plugs & SocketsSpecial Purpose Products500V black/green high frequencyDirect current plugs & sockets7 Pole (6P E) plugs & socketsPhase InvertersSchuko Plugs & SocketsCombination UnitsPre-wired units (16, 32 & 63A)Multi-outlet unitsSwitch interlocked units (16,32 63A)Pre-wired units (125A)Switch interlocked units (125A)Single & multi outlet socket unitsHeavy duty rubber in-line unitsMulti-outlet distribution unitsEarth monitoring unitsMade to order unitsSpecialist Applications & AccessoriesCaravan hook-up units & accessoriesGarage ‘utility’ units & shower unitsFilm - TV & events distribution equipmentEnclosure windowsMilitary ApplicationsProduct Code 122125126127128131132135136138139141

Screw-terminal Connections63A & 125AThe CEE Norm U.K. range of industrialplugs & sockets is one of the mosttechnically advanced & comprehensiverange available which conforms toBS EN. 60309-2/BS4343:1992& IEC 309-1/2.The use of high quality materials in theirmanufacture gives the CEE Norm U.K.range such advantages as:High impact strengthResistance to sudden changes in temperatureResistance to wearHigh insulation resistanceGenerally good resistance to most chemicalsBacked by more than 45 years of manufacturingexperience, the products have developed intoa quality ‘user friendly’ range.CEE Norm U.K. also manufacture a full rangeof RCD/MCB combination units & multi-outletdistribution units.The majority of items in this catalogue areavailable ex-stock or on fast delivery.Please do not hesitate to contact our salesoffice for further details.01952 212 700QUICK-CONNECT rangesee pages 6-7Multi-Grip productssee pages 8-9Designed For Safety& Reliability In Use4All pins, sleeves, screws, contact springs and terminals areeither nickel plated or manufactured from rustproof materialsto ensure corrosion resistance.Metric ThreadM5 for 63AM8 for 125AEnsures a firmcontact pressureOpen Contact SleeveDust and dirt will notremain in the sleeve thusreducing the potentialof contact heatingSpecial DesignEnsures self-cleaningeffect of the contactarea for sleeve and pinOne PieceContact PinEnsuring excellentcondictivityClamp TerminalsNo cable ferrulesnecessary, large contactsurface for excellentconductivityOne PieceContact SleeveEnsuring excellentconductivityNickel-Plated ContactsExcellent nickel platingquality because of thespecial design of thesleeve (sleeve isopen, nickel has thesame thickness insideand outside)Clip Ring made ofStainless SteelEnsures a stablecontact pressure withoptimal insertion andremoval forcesSpecial DesignIn case of arcingno damage on thecontact area

Typical quality features Socket outlet with throughwiring facilities Large connection area Cable entries at top and bottom Contact carrier can be pushed inbase of enclosure rotating by180 One piece body with Multi-Gripcable gland Screw terminals 16A - 32A plugs and connectors IP44 Temperature resistant contact carriercable entry up to 36.5mm for 63A,up to 50mm for 125A Nickel-plated clamp terminalsfor 63 and 125A Takes large cable diameters No need for cable ferrules Defined contact pressure Excellent conductivity All SCHUKO-type plugsand sockets are availablein splashproof as wellas watertight versions Ergonomic designensures a good gripand easy handling New interlocking mechanism Compact design Top and bottom cable entry High quality switch mountedon DIN-rail 63A and 125A with Kontex-Plusand clamp terminals No maintenance of theinterlocking mechanismnecessary IP44 and IP67 Hinged cover opens fromfront and reduces potentialfor accumulation of dust andmoisture inside cover Large connection areaenables wiring with upto 70mm² conductors Neutral and earth contactsare already pre-wiredSurface Mounting and Panel Mounting SocketsSafe, Solid, Time-Saving5

50%SAVINGSon assembly timesthe new generationwith cage clamp terminalsCage Clamp Terminals Easy and quick to handle Terminals in the open positionon delivery Push down the appropriatecontact slide to lock theconductor into the terminal To re-open, use a screwdriverblade to lift the contact slideScrewless Cage Clamp Terminals Special contact technique 4-point (quarter turn) lockingsystem to close the 2 pieceenclosure without screws Moulded cable sleeveor Multi-Grip cable gland Halogen, cadmium, siliconand PVC free plasticsScrewless cage clamp terminals Maintenance free after installation Shock and vibration resistant Push-type terminals withoutthe need of cable ferrulesfor the conductor or the useof crimping toolsKONTEX-PLUS-Contact: Approved breaking capacity Self-cleaning Corrosion free spring Low and stable removal and withdrawal forces Positive conductivity Higher percentage of copper guarantees betterconductivity and low temperature riseColour-coded push-type terminalStainless steel springScrewless terminal openScrewless terminal closedThe push-type terminal is supplied with the cage clamp in the open position.These cage clamps have proved their reliability millions of times and are maintenance-free.The cage clamp is closed through a special contact slide and can be opened easily by lifting the slidewith the help of a screwdriver.6

the better alternative to screw type terminals16A & 32ASimply openCage clamp terminalsThe cage clamp terminals are open on delivery so that the stripped conductor with orwithout cable end ferrules can immediately be inserted. The terminals accept conductorsfrom 1 up to 4 mm for 16A and 2,5 up to 10 mm for 32A products. They have proventheir reliability millions of times since they have been introduced.Simply insertConductorsThe cage clamp terminals accept the same conductor size or type of cable as therelevant ‘screw type’ terminals. Solid or stranded wires with or without cable endferrules can easily be inserted.Simply “click”Push slideThe inserted conductor is locked damage free and with optimal contact by simplefingertip pressure onto the terminal. The push slide is colour coded for ease of wiringand can be reopened by simply pulling it back with a normal blade screw driver.Simply quickWiringThe unique, time and labour saving quick connect products are patented worldwide. They areapproved completely fulfilling all the requirements of IEC 309regulations. With this fine connection technique the wiring of a CEE-product is reallyeasy and guarantees good wiring quality even under difficult conditions.Examples of the most popular conductors:StrandedSolidStranded with ferule crimped on airtight7

Multi-Grip featuresfrom 16A to 125AQuicker, better, more reliableSimply safeSpecial screw fittingThe special threaded fitting is secured with a saw tooth thread, which preventsself-induced and unintentional loosening, while plugging and unplugging the connector.The working surface of the threaded fitting is amply dimensioned for commerciallyavailable spanners.Simply dryDrainage openingWater will no longer remain in the flared opening; instead it is removed throughthe drainage holes. Water is absolutely prevented from entering the inner connectionspace, even when the cable is moved.Simply secureLamella effect18 flexible fins adapt themselves to the thinnest or thickest cable diameters, when thethreaded fitting is tightened. They guarantee optimal strain relief, while at the same timeprotecting the cable. The tensile strength exceeds by far the values required by thestandards IEC 60309, EN 60309 and VDE 0623.Simple to closeRubber sealWhen firmly fastened, permanent rubber seal enables the connection to be simplified.In the event of a proper installation, class IP67 protection will be achieved.8

Multi-Grip adapts effortlessly tocable diameters!The following cable diameters can be inserted, withoutaffecting the cosure or capacity for strain relief.Connector16A 3 - 4 pins16A 5 pins32A 3 - 4 pins32A 5 pins63A 3 - 5 pins125A 3 - 5 pinsMulti-GripCable diameter (mm)8 - 1810 - 2111 - 23.513 - 2716 - 3626 - 50Further valuabletime saved in makingconnectionsMulti-GripTime saving with:32A 5 pin: 52%63A 5 pin: 42%a better answer to ‘old style’ cable glandsRubber reducing ringsand internal strainrelief systems areno longer needed.Increased internalwiring space.Drainage openingFinsSpecial threadedfittingFirm rubberspray-sealSaw tooth threadSpaciousconnection cavityCage clampconnecting terminalsfor 16A and 32AFrame terminals for63A and 125ANOLONGERNEEDEDEasier and faster wiringbecomes possible.Flared opening9

Developmant and ConstructionThe many and varied demands on specificationand function of electrical connectors, which aremade for the world-wide market, are continuouslyanalysed and transformed into new types ofproducts within the shortest period of time.The design department has the most modern hardwareand software at its disposal‘Form follows function’ is the maxim of ourdesigners and engineers whose experience andexpertise benefits customers. This approach ledto the slogan ‘Quality that convinces!’, whichincludes being safe, robust, and installationfriendly as primary characteristics.Production andassembly facilitiesat the factories inGermany and TelfordMachine tool islands that are planned down tothe smallest detail permit a quick and flexible assemblyof both series and special ordersExcellently trained tool makers, using CNCcontrolled machine tools, quickly realize the ideasthat are presented by engineers and designers10

ProductionThe wishes of the customer are the focusof all our activities. Speed is imperative,and various teams in the productiondepartments are specially trained to meetthese demands. Continuing and advancedtraining of the personnel, in combinationwith our flexible range of automatedmachines, assures that even productionpeaks remain manageable.Fully automated manufacturing cellsfor brass contacts increase boththe quality and quantity of themanufactured outputAll plastic parts are manufacturedwith the most modern plasticinjection moulding machines,which deliver constant qualityWell-trained and highlyskilled specialists guaranteeobservance of the requiredsafety guidelines, duringthe assembly and wiring ofoutlet modules11

Testing and Quality AssuranceOur products are subjected to endurancetests, which are designed to exceed theharshest reality.All our parts are tested with glowing heatand freezing cold, extreme humidity andwater, together with the finest dust andthe roughest dirt.The most modern measuringand testing equipment is used tomaintain our high standard of qualityOnly materials of the best quality, such asrust free contact springs, nickelplated brassclamps or glass-fibre reinforced contact carriersare used on our products.Products are not released from our factoriesuntil all these tests have been passed.All our connector devices are tested,to make sure that they arewatertight and dustproof to meetthe relevant IP rating12

Only plastics that pass the heating wire test are releasedfor use in our productsContinuous testing of all the production steps,in accordance with the strictest testing plans,guarantee quality. The result of these measuresis a continuous improvement in quality, at alllevels of our company.The national and international certificates ofleading test institutes are a visible substantiationof the success of this policyApprovalsTesting CertificatesAll injectionmoulded partsare subjected totensile strengthand pressure testsIn order to promote mutual recognition of test certificates for theacquisition of national test marks, and to reduce the workload inthe various testing agencies, an approval procedure for obtaininga CCA certificate has been created through the CENELECcertification agreement.Thus after positive completion of testing through the nationaltesting agency, an application can be made for a CCA certificate,which leads to direct approval in the CENELEC member countries.Within the area in which the EC low voltage directives apply,it is not permitted to demand test marks. Above all when therecognised mark of an individual country has been attained,the product in question has a claim to free movement of goodsin all EC countries.13

Sequence of NECTORCEE Norm U.K. offers a provenrange from the simplest 16A 110V2P E plug to multi-outlet socketunits with a variety of protection.If you cannot find your exactrequirements in this catalogue,please do not hesitate to contactour sales department for guidance.Tel: 01952 212 700PLUGCONNECTORAPPLIANCE INLETAbbreviations used inthis CatalogueCurrent .Voltage .Frequency .Alternating Current .Direct Current .Splashproof IP44 .Watertight IP67 .Poles .Earth .Neutral .Pilot Pins .Greater Than .Up To or Less Than .Continuous Innovation such as theQUICK-CONNECT system for 16Aand 32A plugs and sockets whichhas screwless terminal connectionssaving installation time.The plug and connector bodies aresecurely closed without the use ofscrews and opened with one twistof a screwdriver.The design complies withEN60309/1 2 and are certifiedand permitted to carry the VDEtest mark.NEW!63A 415V 4P and 5P surfacesockets, plugs and connectorsnow available inAll diagrams/dimensions are approximate and products and/or details may be amended at any time without notice14

The Cee Norm Range: Safety, Quality, User Friendly Comprehensive Competitive AvailableSafety StandardsThe need for a common international standard for industrial plugs and sockets has long been obviousnot only from the point of view of safety but also for compatibility between manufacturers. The U.K.standard BS4343 (published 1968) for industrial plugs and sockets was based on the European andInternational standards CEE 17 and IEC 309.The advantages of the BS4343 system soon established it as the safest and most reliable for industrialplugs and sockets in all areas of industry. However, harmonisation of standards with the EuropeanCommunity members has led to CENELEC (The European Committee for ElectrotechnicalStandardisation) developing a unified standard for industrial plugs and sockets EN60309-1 and 2.This has led to a revision of the U.K. standard BS EN60309-21BS4343:1992. The CEE Norm U.K.range fully conforms to all the aforementioned standards and is therefore also compatible with othermanufacturer’s equipment to the same standards.CE MarkingAll products comply with the CE Marking directive where applicable.IP (Ingress Protection) RatingsThe CEE Norm U.K. range offers a choice of IP44 (splashproof) or IP67 (watertight) for most products.The exceptions are:- All 125A products are IP67. All Extra Low Voltage (50V or less) productsare available at IP44 only.The table below is a general guide only to the meaning of the IP numbers. In all cases correctinstallation and connection is assumed.First NumeralSecond Numeral(a) Protection of persons against contact with live or movingparts inside enclosure.(b) Protection of equipment against ingress of solid bodies.Protection of equipment against ingress of liquid.Number/Symbol4Degree of Protection(a) Protection against contact by tools, wires or thelike, more than 1.0mm thick.(b) Protection against ingress of small foreign bodies.5(a) Complete protection against contact.(b) Dust Proof:- Protection against harmful depositsof dust, dust may enter but not in amounts sufficientto interfere with satisfactory operation.6(a) Complete protection against contact.(b) Dust Tight:- Protection against ingress of dust.Number/SymbolDegree of Protection4Splash Proof:Liquid splashed from any direction shall have noharmful effect.5Jet Proof:Water projected by a nozzle from any direction(under stated conditions) shall have no harmful effect.7Protection Against Immersion in Water:It shall not be possible for water to enter the enclosureunder stated conditions of pressure and time.15

Colour CodingAll CEE Norm products are colour coded in compliance with BS EN. 60309-2/BS4343:1992and IEC309 (see table below) for ease of identification of the various voltages and frequencies.Voltage or FrequencyColour Code20 - 25V (24V)Violet40 - 50V (42V)White100 - 130V (110V)Yellow200 - 250V (240V)Blue380 - 480V (415V)Red500 - 690V (500V)Black60 - 500HzGreenNote:We have used the ‘trade standard’ voltages of 24V, 42V,110V, 240V, 415V and 500V on the part number pages in thiscatalogue. The actual voltage range for each type is as perBritish standards and international regulations.For convenience, the 415V (red) appliance has been shownthroughout this catalogue for most products. Other voltages/ frequencies are also available (where indicated) in theappropriate colours indicated alongside.Earth ‘Clock’ PositionTo prevent the possibility of connecting items of different voltages or frequencies with one anotherby mistake, the earth tube (or pin) position is designated in accordance with the voltage or frequenciesin such a way to make this impossible.The earth (or H) position is determined by looking into a socket from the front, with the keyway at thebottom 6 o’clock (6H) position.The various earth clock positions are as per the diagram on the next page.Note: It follows that on products with pins i.e. plugs and appliance inlets, the earth pin is reversedso that it fits into the correct earth

Kontex-Plus & box terminals (for 63 & 125A) Breaking capacity test (63A at 690V) All outside metal parts are made of stainless steel Reinforced fixing of hinged cover, movable above 180º Special thread of cable gland ensures high torque Socket-outlets & connectors (couplers) in IP44, IP55 & IP67 available Transparent operating window with

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