J1000 Users Manual - Omron

Manual No.SIEP-C71060633-01-OYManual No. SIEP-C71060633-01-OYAustriaTel: 43 (0) 2236 377 800www.industrial.omron.atFranceTel: 33 (0) 1 56 63 70 00www.industrial.omron.frNetherlandsTel: 31 (0) 23 568 11 00www.industrial.omron.nlSpainTel: 34 913 777 900www.industrial.omron.esBelgiumTel: 32 (0) 2 466 24 80www.industrial.omron.beGermanyTel: 49 (0) 2173 680 00www.industrial.omron.deNorwayTel: 47 (0) 22 65 75 00www.industrial.omron.noSwedenTel: 46 (0) 8 632 35 00www.industrial.omron.seCzech RepublicTel: 420 234 602 602www.industrial.omron.czHungaryTel: 36 (0) 1 399 30 50www.industrial.omron.huPolandTel: 48 (0) 22 645 78 60www.industrial.omron.com.plSwitzerlandTel: 41 41 748 13 13www.industrial.omron.chDenmarkTel: 45 43 44 00 11www.industrial.omron.dkItalyTel: 39 02 32 681www.industrial.omron.itPortugalTel: 351 21 942 94 00www.industrial.omron.ptTurkeyTel: 90 (0) 216 474 00 40www.industrial.omron.com.trFinlandTel: 358 (0) 207 464 200www.industrial.omron.fiMiddle East & AfricaTel: 31 (0) 23 568 11 00www.industrial.omron.euRussiaTel: 7 495 648 94 50www.industrial.omron.ruUnited KingdomTel: 44 (0) 870 752 08 61www.industrial.omron.co.ukJ1000Omron Europe B.V. Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands.Tel: 31 (0) 23 568 13 00 Fax: 31 (0) 23 568 13 88 www.industrial.omron.euUSER’S MANUALNote: Specifications subject to change without notice.Manual No. SIEP-C71060633-01-OYJ1000Compact General Purpose InverterModel: JZA200 V Class Three-Phase Input 0.1 to 0.4 kW200 V Class Single-Phase Input 0.1 to 1.5 kW400 V Class Three-Phase Input 0.2 to 4.0 kWUSER’S Manual

OYMC AC Drive – J1000Compact V/f Control DriveUser ManualType: JZAModel: 200 V Class, Single-Phase Input: 0.1 to 1.5 kW200 V Class, Three-Phase Input: 0.1 to 4.0 kW400 V Class, Three-Phase Input: 0.2 to 4.0 kWTo properly use the product, read this manualthoroughly and retain for easy reference,inspection, and maintenance. Ensure the enduser receives this manual.MANUAL NO. SIEP C710606 33AReceiving1Mechanical Installation2Electrical Installation3Start-Up Programming &Operation4Parameter Details5Troubleshooting6Periodic Inspection &Maintenance7Peripheral Devices &Options8SpecificationsAParameter ListBMEMOBUS/ModbusCommunicationsCStandards ComplianceD

Copyright 2008 OMRON YASKAWA MOTION CONTROL, B.V. All rights reserved.All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,in any form or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the priorwritten permission of OYMC. No patent liability is assumed with respect to the use of the information containedherein. Moreover, because OYMC is constantly striving to improve its high-quality products, the informationcontained in this manual is subject to change without notice. Every precaution has been taken in the preparationof this manual. OYMC assumes no responsibility for errors or omissions. Neither is any liability assumed fordamages resulting from the use of the information contained in this publication.2SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of Contentsi. PREFACE & GENERAL SAFETY.9i.1Preface . 10Applicable Documentation.10Symbols.10Terms and Abbreviations .10i.2General Safety . 11Supplemental Safety Information .11Safety Messages.11Drive Label Warnings .13Warranty Information.13Quick Reference.141. RECEIVING .151.1 Section Safety. 161.2 Model Number and Nameplate Check . 17Nameplate .171.3 Component Names. 19IP20/Open-Chassis .19Front Views .212. MECHANICAL INSTALLATION.232.1 Section Safety. 242.2 Mechanical Installation . 26Installation Environment .26Installation Orientation and Spacing.27Exterior and Mounting Dimensions .273. ELECTRICAL INSTALLATION .293.1 Section Safety. 303.2 Standard Connection Diagram. 323.3 Main Circuit Connection Diagram. 34Single-Phase 200 V Class (JZAB0P1 B1P5) .34Three-Phase 200 V Class (JZA20P1 24P0); Three-Phase 400 V Class (JZA40P2 44P0) .343.4 Terminal Block Configuration . 353.5 Protective Covers . 36IP20/Open-Chassis Cover Removal and Installation .363.6 Main Circuit Wiring. 37Main Circuit Terminal Functions.37Wire Gauges and Tightening Torque .37SIEP C710606 33A OYMC AC Drive – J1000 User Manual3

Table of ContentsMain Circuit Terminal Power Supply and Motor Wiring. 383.7 Control Circuit Wiring . 40Control Circuit Terminal Block Functions . 40Terminal Configuration . 41Wiring Procedure. 423.8 I/O Connections . 44Sinking/Sourcing Mode Switch. 443.9 Main Frequency Reference. 46DIP Switch S1 Analog Input Signal Selection . 463.10 Braking Resistor. 47Installation . 473.11 Interlocking with Connected Machinery . 48Drive Ready Signal. 483.12 Wiring Checklist . 494. START-UP PROGRAMMING & OPERATION .514.1 Section Safety. 524.2 Using the Digital LED Operator. 54Keys, Displays, and LEDs . 54Digital Text Display. 55LED Screen Displays . 55LO/RE LED and RUN LED Indications. 55Menu Structure for Digital LED Operator . 564.3 The Drive and Programming Modes . 57Navigating the Drive and Programming Modes. 57Changing Parameter Settings or Values . 59Verifying Parameter Changes: Verify Menu . 59Switching Between LOCAL and REMOTE. 60Parameters Available in the Setup Group . 604.4 Start-up Flowchart. 62Flowchart: Basic Start-up . 624.5 Powering Up the Drive . 63Powering Up the Drive and Operation Status Display. 63V/f Pattern Setting . 634.6 No-Load Operation Test Run. 64No-Load Operation Test Run . 644.7 Test Run with Load Connected. 65Test Run with the Load Connected . 654.8 Verifying and Backing Up Parameter Settings . 66Parameter Access Level: A1-01. 66Password Settings: A1-04, A1-05 . 66Copy Function (Optional) . 664.9 Test Run Checklist . 675. PARAMETER DETAILS .695.1 A: Initialization . 70A1: Initialization . 705.2 b: Application. 72b1: Mode of Operation. 72b2: DC Injection Braking. 765.3 C: Tuning. 774SIEP C710606 33A OYMC AC Drive – J1000 User Manual

Table of ContentsC1: Acceleration and Deceleration Times . 77C2: S-Curve Characteristics. 77C3: Slip Compensation. 78C4: Torque Compensation . 78C6: Carrier Frequency. 795.4 d: Reference Settings . 82d1: Frequency Reference. 82d2: Frequency Upper/Lower Limits . 83d3: Jump Frequency. 84d4: Frequency Hold Function . 845.5 E: Motor Parameters . 86E1: V/f Characteristics. 86E2: Motor 1 Parameters . 885.6 H: Terminal Functions. 90H1: Multi-Function Digital Inputs . 90H2: Multi-Function Output . 95H3: Analog Input Terminal A1 Settings . 98H4: Multi-Function Analog Output Terminal AM. 101H5: MEMOBUS/Modbus Serial Communication . 1015.7 L: Protection Functions . 102L1: Motor Protection Functions . 102L2: Momentary Power Loss Ride-Thru. 103L3: Stall Prevention . 104L4: Speed Agree . 106L5: Fault Restart. 107L6: Torque Detection. 108L8: Hardware Protection. 1095.8 n: Special Adjustments. 111n1: Hunting Prevention. 111n3: Overexcitation Deceleration . 1115.9 o: Operator Related Settings. 112o1: Display Settings and Selections . 112o2: Operator Key Selections . 112o3: Copy Function . 113o4: Maintenance Monitor Settings. 1145.10 U: Monitor Parameters . 116U1: Operation Status Monitors . 116U2: Fault History. 116U4: Maintenance Monitors . 1166. TROUBLESHOOTING.1176.1 Section Safety. 1186.2 Motor Performance Fine Tuning . 120Parameters for Tuning the Drive . 120Motor Hunting and Oscillation Control Parameters . 1206.3 Drive Alarms, Faults, and Errors . 121Types of Alarms, Faults, and Errors.

Tel: 31 (0) 23 568 13 00 Fax: 31 (0) 23 568 13 88 www.industrial.omron.eu J1000 USER’S MANUAL Manual No. SIEP-C71060633-01-OY J1000 Compact General Purpose Inverter Model: JZA 200 V Class Three-Phase Input 0.1 to 0.4 kW 200 V Class Single-Phase Input 0.1 to 1.5 kW 400 V Class Three-Phase Input 0.2 to 4.0 kW USER’S MANUAL Manual No.