Soluflex Cable Management Floor System Product Guide -

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elevate yourflexibilityS O LU F L E X CA B L E M A N AG E M E N TF LO O R SY S T E M / P R O D U CT G U I D E

Global vision.21st CenturysolutionsWhy choose Legrand?In a word, confidence. Legrand is a world leader in itsfield, with offices and subsidiaries in more than 60countries and sales in close to 180 countries. Globally,Legrand holds 19% of the wiring devices market and15% of the cable management market.Innovation for progressLegrand invests heavily in research and development.It has around 1,800 people throughout the worldinventing, designing, testing and validating new ideas.By actively focusing on new product development,Legrand is able to launch new ranges that are packedwith innovative features to facilitate installation for thecontractor and simplify usage for the end user.Soluflex. sustainable by designSustainable developmentConstructed from steel tiles with recycledpolypropylene supports, Soluflex requires nothingelse for installation. no glue, no fixings.Legrand relies heavily on its core values and on theexpertise of its teams to ensure profitable, long-lastingand responsible growth. combining long-termperformance with environmental conservation and thevaluing of human resources.Offices2HotelsSteel is the most sustainable material used inconstruction today and therefore one of the best waysfor us to avoid problems for generations to come.The result is a system that is 100% recyclable and thatcan be reconfigured again and again to meet changingrequirements in evolving commercial environments.Retail

ContentsIntroduction04Systems overview08Integration10Selection chart1237 mm system1460 mm system1690 mm system18120 mm system20Technical information22Dimensions25Power track30Using globalstrength andlocal knowledgeto providesolutions totoday’s needsResidentialIndustrial3

SOLUFLEX Soluflex.paving the waywith integratedcable managementLegrand’s latest development, Soluflex, is much morethan just a raised floor. This innovative new systemintegrates low-level flooring with Legrand’s marketleading cable management solutions.All cables for power, data, and telecoms can bestructured in a logical, ready to use layout that remainshidden to end users.Quick and easy installationYou don’t have to be a flooring expert to install Soluflex.It’s simply a question of placing supports on the floor andthen clicking the durable steel tiles into place (without theneed for glue or fixings).Once the floor has been laid, the required cabling andconnections can be installed between the supports byremoving the relevant tiles until cabling is complete. Thefinished installation can then be covered with any type ofcovering. carpet tiles, rubber, stone or wood. And if theoffice layout changes, or even relocates, Soluflex can bereconfigured and re-used.Simple clip together assembly withoutthe need for fixings or adhesives4Complete system with a wide range ofaccessories and access solutionsEasy access to power and data withbuilt-in cavity floor boxes

fast, flexiblesolutions forfloors4 standard heights to meet the needs of any installation.each with bespoke solutions for access to power and data5

SOLUFLEX Freedom of designSoluflex creates well organised, multifunctional roomswhere users will always have enough connection points.At the design stage, it’s no longer necessary to keep trackof the connection points for power and data. The cablingcan be installed anywhere under the entire floor and thelocation of connections can be determined at any stage.Save time. Save moneySoluflex offers considerable time-saving as floors andcables can be installed virtually simultaneously.The supports and tiles are wear-resistant, offeringlong-term savings.Adding or restructuring connection points can be done ina matter of minutes, without cutting or breaking cables.often without the need to shut down power or data.Ideal for renovationIdeal for use in existing buildings, Soluflex’s non-invasiveinstallation technique avoids damaging historic floors andincludes a specially developed, ultra-low 37 mm system.the perfect lightweight solution to bring older buildingsinto the 21st century without compromising floor toceiling height.Whether modern ortraditional, commercialinstallations demandflexibility. something thatthe new Soluflex cablemanagement floor systemtakes in its stride, offeringendless cabling potentialfor the future.Modern commercial developments6Traditional / refurbishment projects

power polewith Synergymatt blackaccessoriesSuitable for any size of installationFlexible configuration7

SOLUFLEX The choice is yoursCombining cable management and flooring has neverbeen easier. Choose from four low-level access flooringsystems that can be instantly reconfigured to meetn Soluflex : 37 mmn Soluflex : 60 mmn Soluflex : 90 and 120 mmIdeal for refurbishment where floor to ceilingspace is limited.The 37 mm version has beendeveloped with renovation in mind.allowing old buildings to be broughtup-to-date without affecting theirtraditional feel. The system enablesall cabling to be installed in acompact void.Power can be accessed fromspecially designed, flush mountingsocket outlets, or by using cablesnakes and power poles that arefed directly with power and datacables from under the floor.Low level floor with underfloor power access.In addition to the power and datasolutions associated with theshallowest system, the 60 mmsystem also incorporates a twinsocket outlet that allows electricaldevices to be connected underthe floor.Increased cabling space, maximum options.The 90 mm and 120 mm systemsinclude enough room for bulkcabling and outlet units. Variousfloor boxes are available in prewired and configurable formats toinclude any combination of power,data and even RCD protection.With a wide range of underfloorand surface mounted accessories,power, data and telecoms can beconfigured to meet bespokerequirements and can also beordered from a selection ofpre-wired options.Built-in tiles are available to acceptfloor boxes. As with all the systems,there is also a wide selection ofsurface mounted options for powerand data.n Access all areasWhere doors prevent elevation ofthe floor, or where disabled accessis required, Soluflex ramps can beused to change from one floorheight to another.Four depths to meet installation requirements.simplicity, sustainability and flexibility8

437 mm60 mm90 mm120 mmstandardfloor heightsSummary of technical characteristicsn Materials The tiles are made ofpre-galvanised sheet steel. The supports are made ofrecycled polypropylene.n Safety Short circuits : Soluflex is earthed(as long as 1 earthing tile isinstalled per 100 m2). Fire resistance : Due to its lowplenum height, the cable floorsystem is self-extinguishing.Tested according to BS EN13501-1, class B(fl)S1-d0.n Weights and measures Dimensions of tiles :225 x 225 mm, thickness 2 mm. Weight : approx. 20 kg per m2. Point load per tile/support : 1500Newton/25 mm2. Uniformly distributed load of 3000kg per m2.n AcousticFlanking airborne soundinsulation in accordancewith ISO 717-1 : 1996 Soluflex cable management floorsystem carpet tiles, withoutmineral wool underneath thepartition wall : Dn,f,w 48 dBFlanking impact soundinsulation in accordancewith ISO 717-2 : 1996 Soluflex cable management floorsystem carpet tiles, withoutmineral wool underneath thepartition wall : Ln,f,w 49 dB140-8 : 1978 Concrete floor140 mm Soluflex carpet tilesLw 24 dB llin 12 dBn Other characteristics The Soluflex cable managementfloor system feels extremelysolid. Since the system is notadjustable in height, it needs nolater adjustment. The grid layout of the systemmeans the cables are perfectlyparallel, and you can crossdata cables at the requiredangle of 90 .Vertical impact soundinsulation improvement inaccordance withISO 717-2 : 1996 Tested in accordance with ISO9

SOLUFLEX Integration.the perfectpartnersSoluflex has been designed to integrate perfectly withLegrand’s market leading cable management solutionsand wiring devices.From ultra-compact power track systems to steel wirecable tray, and from cavity floor boxes to Mosaic powerand data sockets, every solution can be installed in orunder the floor.For complete flexibility ofuse, Soluflex can beintegrated with a widerange of power and dataaccessories that are idealfor the changing needs oftoday’s offices andcommercial installationsCable snake : direct access tofloor services10Slab box : RCD protectionFlush mounting socket : ideal solutionfor cleaner sockets

the UK’s leaderin cablemanagementUnderfloor twin socket : preventsaccidental unpluggingFloor boxes : wide selection ofbespoke or pre-wired units11

012 013 Soluflex.qxd23/6/0817:44Page 12Soluflex cable floor system selection chartHeight(mm)TileSupportDouble edgeplateSingle edgeplateStepStep cornerRampEarthing tile3784000 1084037 0084000 6084000 6184037 2284037 3084037 4084000 206084000 1084060 0084000 6084000 6184060 2284060 3084060 4084000 209084000 1084090 0084000 6084000 6184090 2284090 3084090 4084000 2012084000 1084120 0084000 6084000 6184120 2284120 3084120 4084000 20Height(mm)Floor box tileFloor boxlid trim3 comp.twin socketmodule4 comp.twin socketmodule3 comp.blankmodule4 comp.blankmodule3 comp.data module4 comp.data module37 6084090 818218 218218 228218 238218 248218 258218 268218 279084090 818218 218218 228218 238218 248218 258218 268218 2712084090 818218 218218 228218 238218 248218 258218 268218 27 Floor boxes with lid & trim assemblies :Suitable for 60, 90 and 120 mm systems12Specials also available, including RCD and RCBO options tocomply with 17th Edition requirements

012 013 Soluflex.qxdCable outlettile24/6/0816:55Chrome outletgrommetPage 13Accessory outlettileFixing bracketBuilt-in Mosaicpower unit2 x 240 VBuilt-in Mosaicdata unit2 x 2 dataFully submergedMosaic power unit2 x 240 VFully submergedMosaic data unit2 x 2 data(empty)(empty)(empty)(empty)84000 3081902 3284000 4084000 5084037 5084037 51 84000 3081902 3284000 4084000 50 84060 7284060 7384000 3081902 3284000 4084000 50 84000 3081902 3284000 4084000 50 RCDslab boxSingle socketoutlet tileSatin brasschromefloor plate(1)Cable snake –grey(2)Cable snake –black(2)Power pole(3)–8218 287331 977333 977335 9781906 4081906 4186502 108218 298218 287331 977333 977335 9781906 4081906 4186502 108218 298218 287331 977333 977335 9781906 4081906 4186502 108218 298218 287331 977333 977335 9781906 4081906 4186502 10Brushed chrome Polished chromefloor plate(1)floor plate(1)(1) For use with single socket outlet tile. Shown with Mosaic 13 A socket, Cat. No. 0741 40 (order separately). For the full range of Mosaic options,please refer to the current Legrand catalogue(2) For use with accessory outlet tile or cable outlet tile(3) For use with accessory outlet tile. Standard version shown. Requires back box, Cat. No. 8218 30. Other configurations available to special order.Contact us on 0845 605 4333 Cable snake Power poleThe cable snake creates neat, tidy work spaces by concealingcables between the floor and the desk.For more information, contact us on 0845 605 4333Multiple configurations available to special order.Contact us on 0845 605 433313

014 015 Soluflex.qxd23/6/0817:46Page 14Soluflex cable floor system37 mm height67852314Selection table (page 12–13)Installation instructions (page 24)Dimensions (page 25)Pack111111114Cat. Nos.Floor partsTile84000 10 Pre-galvanised225 mm x 225 mmHeight 13 mmProvided with 4 contact/distance projectionsSupport 184037 00 BlackPolypropylene100 mm x 100 mmWith 2 grooves in which tilescan be positionedDouble edge plate84000 60 Pre-galvanisedLength 900 mm, width 300 mm2 x turned sides of 13 mmUsed to finish installation against wallTrim to size on siteSingle edge plate84000 61 Pre-galvanisedLength 900 mm, width 300 mm1 x turned side of 13 mmUsed to finish installation against wallTrim to size on sitePack1111Step 284037 22 Pre-galvanisedHeight 37 mm, length 900 mm,width 56 mmFor edging the floor to create a stepStep corner 384037 30 Pre-galvanised56 x 56 mmUse in conjunction with 84037 22Ramp 484037 40 Pre-galvanisedRamp 10%Length 400 mm, width 112 mmInclude 1 extra support Cat. No. 84037 00per tile1Cat. Nos.Floor parts (continued)Earthing tile84000 20 Pre-galvanised225 mm x 225 mmHeight 13 mmEarthing clamp 6 mm2 (max.)1 tile per 100 m2 or in gangwaysmax. 14 metres apartProvided with 4 contact/distance projectionsCable outlet tile 584000 30 Pre-galvanised225 mm x 225 mmHeight 13 mmAccess 125 x 15 mmFor cable access to work stationProvided with 4 contact/distance projectionsChrome outlet grommet81902 32 ChromedApply with accessory outlettile Cat. No. 84000 40For cable access to work stationAccessory outlet tile 684000 40 Pre-galvanised225 mm x 225 mmHeight 13 mmFor power poles, pedestals cable snake (contact us on0845 605 4333) and chrome outlet grommet(Cat. No. 81902 32)Provided with 4 contact/distance projectionsFixing bracket84000 50 Pre-galvanisedFor mounting column (contact us on0845 605 4333) on to the floor withaccessory outlet tile Cat. No. 84000 40

014 015 Soluflex.qxd23/6/0818:29Page 15Soluflex cable floor systemmounting drawingsSoluflex cable floor system37 mm height (continued)37 mm height Installation examplesPower pole with accessoryoutlet tile and fixing bracket84000 10Pack11Cat. Nos.84037 00Floor parts (continued)Built-in Mosaic power unit 2 x 240 V (empty) 784037 50 Pre-galvanisedSquare 225 mm, height 37 mm(accessory outlet rises to 71 mm)Provided with connectionterminal and strain reliefPre-wirable for 2 x Mosaic 13 A socket outlets8Built-in Mosaic data unit 2 x 2 data (empty)884037 51 Pre-galvanisedSquare 225 mm, height 37 mm(accessory outlet rises to 71 mm)Accepts up to four Mosaic data outlets18218 28 Single socket outlet tile17331 97 Brushed chrome floor plate(1)17333 97 Polished chrome floor plate(1)17335 97 Satin brass chrome floor plate(1)11Cable snake81906 40 Grey81906 41 Black186502 10 Power pole18218 30 Power pole backbox(1) For use with single socket outlet tile. Shown with Mosaic 13 A socket,Cat. No. 0741 40 (order separately). For the full range of Mosaicoptions, please refer to the current Legrand cataloguePositioning of power outlet unitsPositioning of data outlet units15

016 017 Soluflex.qxd23/6/0817:47Page 16Soluflex cable floor system60 mm height7652314Selection table (page 12–13)Installation instructions (page 24)Dimensions (page 26)Pack1111111Cat. Nos.Floor partsTile84000 10 Pre-galvanised225 mm x 225 mmHeight 13 mmProvided with 4 contact/distance projectionsSupport 184060 00 BlackPolypropylene100 mm x 100 mmWith 2 grooves in which tilescan be positionedDouble edge plate84000 60 Pre-galvanisedLength 900 mm, width 300 mm2 x turned sides of 13 mmUsed to finish installation against wallTrim to size on siteSingle edge plate84000 61 Pre-galvanisedLength 900 mm, width 300 mm1 x turned side of 13 mmUsed to finish installation against wallTrim to size on sitePack1111Step 284060 22 Pre-galvanisedHeight 60 mm, length 900 mm,width 56 mmFor edging the floor to create a stepStep corner 384060 30 Pre-galvanised56 x 56 mmUse in conjunction with 84037 22Ramp 484060 40 Pre-galvanisedRamp 10%Length 616 mm, width 112 mmInclude 1 extra support Cat. No. 84037 00per tile11116Cat. Nos.Floor parts (continued)Earthing tile84000 20 Pre-galvanised225 mm x 225 mmHeight 13 mmEarthing clamp 6 mm2 (max.)1 tile per 100 m2 or in gangwaysmax. 14 metres apartProvided with 4 contact/distance projectionsCable outlet tile 584000 30 Pre-galvanised225 mm x 225 mmHeight 13 mmAccess 125 x 15 mmFor cable access to work stationProvided with 4 contact/distance projectionsChrome outlet grommet81902 32 ChromedApply with accessory outlettile Cat. No. 84000 40For cable access to work stationAccessory outlet tile 684000 40 Pre-galvanised225 mm x 225 mmHeight 13 mmFor power poles, pedestals cable snake (contact us on0845 605 4333) and chrome outlet grommet(Cat. No. 81902 32)Provided with 4 contact/distance projectionsFixing bracket84000 50 Pre-galvanisedFor mounting column (contact us on0845 605 4333) on to the floor withaccessory outlet tile Cat. No. 84000 40Fully submerged Mosaic power unit 2 x 240 V (empty)84060 72 Pre-galvanisedProvided with connection terminalPre-wirable for 2 x Mosaic built-inCombine with cable outlet tileCat. No. 84000 30Fully submerged Mosaic data unit 2 x 2 data84060 73 Pre-galvanisedFor built-in double Mosaic dataCombine with cable outlet tileCat. No. 84000 30

016 017 Soluflex.qxd23/6/0817:48Page 17Soluflex cable floor systemSoluflex cable floor systemmounting drawings60 mm height (continued)60 mm height Installation examplesPower pole with accessoryoutlet tile and fixing bracket84000 10Pack1Cat. Nos.84060 00Floor parts (continued)Floor box tile84090 81 Pre-galvanised450 mm x 450 mmFor lid trim assemblyCat. No. 8218 21Including wooden disposable cover1Floor box lid trim 78218 21 Plastic with carpet edgeCombine with Cat. No. 84090 81 andoutlet options below118218 22 3 comp. twin socket module8218 23 4 comp. twin socket module18218 24 3 comp. blank module18218 25 4 comp. blank module18218 26 3 comp. data module18218 27 4 comp. data module18218 28 Single socket outlet tile17331 97 Brushed chrome floor plate(1)17333 97 Polished chrome floor plate(1)17335 97 Satin brass chrome floor plate(1)18218 29 RCD slab box11Cable snake81906 40 Grey81906 41 Black186502 10 Power pole18218 30 Power pole backbox(1) For use with single socket outlet tile. Shown with Mosaic 13 A socket,Cat. No. 0741 40 (order separately). For the full range of Mosaicoptions, please refer to the current Legrand catalogueSubmerged Mosaic power unitwith cable outlet tileFully submerged Mosaic dataunit with cable outletFloor box lid and trim withfloor box tile17

018 019 Soluflex.qxd23/6/0817:48Page 18Soluflex cable floor system90 mm height7653214Selection table (page 12–13)Installation instructions (page 24)Dimensions (page 28)Pack111111118Cat. Nos.Floor partsTile84000 10 Pre-galvanised225 mm x 225 mmHeight 13 mmProvided with 4 contact/distance projectionsSupport 184060 00 BlackPolypropylene100 mm x 100 mmWith 2 grooves in which tilescan be positionedDouble edge plate84000 60 Pre-galvanisedLength 900 mm, width 300 mm2 x turned sides of 13 mmUsed to finish installation against wallTrim to size on siteSingle edge plate84000 61 Pre-galvanisedLength 900 mm, width 300 mm1 x turned side of 13 mmUsed to finish installation against wallTrim to size on sitePack1111Step 284090 22 Pre-galvanisedHeight 60 mm, length 900 mm,width 56 mmFor edging the floor to create a stepStep corner 384090 30 Pre-galvanised56 x 56 mmUse in conjunction with 84037 22Ramp 484090 40 Pre-galvanisedRamp 10%Length 898 mm, width 112 mmInclude 1 extra support Cat. No. 84037 00per tile1Cat. Nos.Floor parts (continued)Earthing tile84000 20 Pre-galvanised225 mm x 225 mmHeight 13 mmEarthing clamp 6 mm2 (max.)1 tile per 100 m2 or in gangwaysmax. 14 metres apar l and electrical safetyNEN-EN 13501-1B(fl) S1-d0EarthingThe cable floor system is automatically earthed, provided that 1earthing tile is installed per 100 m2. Install an earthing tile every 14 mlength in gangwaysNEN 1775 :A - Inflammability - complies with the classT1 criteria for inflammabilityB - Horizontal fire propagation : all heightsmaximum horizontal fire propagation 0 cm, which implies acritical density of heat flow of more than 11 kW/m2Classification according to NEN 1775 : Class T1NEN 6066 :With (highest) heat flow supply of 50 kW/m2 :(highest) normative smoke density smaller than 0·5 m-1, which is very littlesmoke production in case of fireDIN 4102 :Resistance to fire in accordance with DIN 4102 Class B1 Level floorThe sub-floor must be dry, clean and level,suitable for laying carpet. If the floor is not level, it must be levelledbefore you start to install the Soluflex cable floor system. Pleasecontact your floor specialist for professional advice23

024 Soluflex.qxd23/6/0817:56Page 24Soluflex cable floor system general installation instructions Installing the Soluflex cable floor systemRamp Start with a dry, clean and level sub-floor that is suitable forlaying normal carpet. If the floor does not meet theserequirements, level it first Start in the corner of the room and click the tiles into theplastic supports. Leave a 10 mm gap between the wall andtile to allow for expansion. Continue to build the floor like thisand cut fitting tiles or edge plates to sizeCable routes You are now ready to open the cable routes using yourcabling plan. Make sure that the cables are not placedunder proposed locations of filing cabinets or other furnitureas this limits flexibility The corners of the tiles have small recesses to enable themto be lifted using a screwdriver. Once one tile has beenremoved, the others can be removed by handCompleted Soluflex installation Now place the power track or cables into the cable routes,taking into account any extra cabling requirements for futureflexibility By installing more outlet boxes you will be able to realiseextra connections without interruption later Dependent on the floor height being installed, a choice canbe made from various (pre-wired) outlet units in or on thecable floor Earth the cable floor system every 100 m2 by means of anearthing tile In stretched areas such as corridors, place an earthing tileat least every 14 metres The electrical installation should always be carried out by aqualified electrician in conjunction with the requirements ofthe latest wiring regulations To create 'islands', install steps with step corners to ensure aneat finishing of the system The ramp provides a constant transition from an existingfloor to the Soluflex cable floor system The entire system can easily be

cable management Legrand’s latest development, Soluflex, is much more than just a raised floor. This innovative new system integrates low-level flooring with Legrand’s market leading cable management solutions. All cables for power, data, and telecoms can be structured in a logic

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