SINUMERIK 840D/840Di SINUMERIK 810D/FM-NC

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SINUMERIK 840D/840DiSINUMERIK 810D/FM-NCShort GuideProgrammingUser Documentation10.2000 Edition

SINUMERIK 840D/840DiSINUMERIK 810D/FM-NCShort GuideProgrammingValid forControlSoftware versionSINUMERIK 840D6SINUMERIK 840DE (Export version)6SINUMERIK 840Di1SINUMERIK 840DiE (Export version)1SINUMEbcK 810D4SINUMERIK 810DE (Export version)4SINUMERIK FM-NC310.00 Edition

SINUMERIK documentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the "Remarks" column.Status code in the "Remarks" column:A . New documentation.B . Unrevised reprint with new Order No.C . Revised edition with new status.If factual changes have been made on the page since the last edition, this isindicated by a new edition coding in the header of that page.EditionOrder CCCThis manual is included in the documentation available on CD-ROM (DOCONCD)Edition10.00Order No.6FC5298-6CA00-0BG0Further information is available on the Internet under:http://www.ad.siemens.de/sinumerikThis publication was produced with WinWord V 7.0 andDesigner V 4.0Other functions not described in this documentation might beexecutable in the control. This does not, however, represent anobligation to supply such functions with a new control or whenservicing.Subject to technical change without prior notice.The reproduction, transmission or use of this document or itscontents is not permitted without express written authority.Offenders will be liable for damages. All rights, including rightscreated by patent grant or registration of a utility model or designare reserved. Siemens AG 1994 - 2000. All Rights Reserved.RemarkC

10.00General InformationIntroductionHow to use thisbookletThis booklet is a programming guidedescribing all the main programming steps.The aim is to provide the operator with some quick help anda memory aid especially for commands that are usedinfrequently or to offer a quick reference guide on variousparameters.The guide therefore has little text and is easilycomprehensible.First familiarize yourself with the symbols below so that youunderstand them better whenever they occur on thefollowing pages.The symbolsGives you a tip or background information.Points out hazards, sources of error or general problems. Siemens AG 1998. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition0-5

General Information10.00Structure of the descriptionsThe system used in these descriptions is based on thefollowing scheme:Programming of the functionMeaning of the parametersExplanatory illustration with example workpiece0-6 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.00General InformationList of sections1. What is at the Beginning of the Program1-9Absolute and incremental dimensions, G90, G91.1-10Zero offset, G54 to G57 .1-12Selection of working plane G17 to G19.1-142. Programming Motion Commands2-17Rapid traverse, G0 .2-18Linear interpolation, G1.2-20Circular interpolation, G2/G3 .2-22Radius programming, G2/G3 .2-24Circular interpolation through intermediate point, CIP .2-25Thread cutting, G33 .2-27Rigid tapping, G331/G332 .2-28Tapping with floating tapholder, G63 .2-29Polar coordinates G110, G111, G112.2-303. Tool Offsets and Compensations3-31Tool call.3-32Cutter radius path compensation, G41/G42 .3-33Tool nose radius compensation, G41/G42 .3-34Activating/deactivating the collision detection.3-35Approach and exit the contour, NORM/KONT .3-36Programmable contour travel mode, G450/G451 .3-374. Programming Aids Assist the Programmer4-39Overview of frame concept .4-40Translating/rotating the coordinate system, TRANS/ROT.4-42Mirroring on the coordinate axes, MIRROR .4-44Increasing/reducing size of contour, SCALE .4-455. Programming Preparatory Functions5-47Feedrate programming, G93 to G97 .5-48Exact stop, G9/G60.5-49Feedrate in continuous path mode, G64, G641.5-50Programming the spindle motion .5-516. Subroutine Technique and Cycles6-53Subroutine technique .6-55The use of cycles .6-57Explanation of parameters .6-58Drilling, centering, CYCLE81 .6-62Drilling, counterboring, CYCLE82 .6-63Deep hole drilling, CYCLE83 .6-64Rigid tapping, CYCLE84 .6-65Tapping with floating tapholder, CYCLE840 .6-66Bore 1, CYCLE85.6-67Bore 2, CYCLE86.6-68Bore 3, CYCLE87.6-69 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition0-7

General Information10.00Bore 4, CYCLE88.6-70Bore 5, CYCLE89.6-71Row of holes, HOLES1 .6-72Hole circle, HOLES2 .6-73Elongated holes on a circle, LONGHOLE .6-74Slots on a circle, SLOT1 .6-75Circumferential slot, SLOT2 .6-76Rectangular pocket milling, POCKET1 .6-77Circular pocket milling, POCKET2 .6-78Thread cutting, CYCLE90 .6-79Recessing cycle, CYCLE93 .6-80Undercut cycle, CYCLE94 .6-81Stock removal cycle, CYCLE95 .6-82Thread undercut, CYCLE96.6-83Thread cutting, CYCLE97 .6-84Chaining of threads, CYCLE98 .6-857. Predefined Switching and Auxiliary Functions7-87List of M commands.7-88Forms.7-898. Program Key8-91List of G functions .8-920-8 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

1. What is at the Beginning of the ProgramAbsolute and incremental dimensions, G90, G911-10Zero offset, G54 to G571-12Selection of working plane G17 to G191-14 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition1-9

1. What is at the Beginning of the Program10.00Absolute and incremental dimensions, G90, G91ProgrammingN5 G0 G90 X25 Y15 Z2 LFN20 G1 G91 X80 F300 LFG90Absolute dimension input, all data refers to theactual workpiece zero.Incremental dimension input, each dimensionrefers to the contour point last input.G91You can change over from block to block as often as youwant between absolute and incremental data input.Within a block, you can also change the type of input forindividual axes by specifying AC for absolute coordinates orIC for incremental coordinates.Example: X AC (400)Milling:N5 G00 G90 X25 Y15 Z2 LFN10 G01 Z-5 F300 LFN20 G01 G91 X80 LF80Y 80N2015N52580XChange between absolute and incremental dimension programming1-10 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.001. What is at the Beginning of the ProgramAbsolute and incremental dimensions, G90, G91 (cont.)ProgrammingN5 G0 G90 X25 Z1N10 G1 Z-7.5 F0.2N20 G1 X40 Z-15N30 G1 G91 Z-10N40 G1 G90 X60 Z-35G90G91Absolute dimension input, all data refers to theactual workpiece zero.Incremental dimension input, each dimensionrefers to the contour point last edimension107.5107.5402560P1Z7.5152535Dimensions: incremental or absolute dimensions Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition1-11

1. What is at the Beginning of the Program10.00Zero offset, G54 to G57ProgrammingN30.LFN40 G54 LFN50 G0 X30 Y75LFOther zero offsets: G55.G57, G505 G599ParametersX,Y,ZCoordinates of the zero offsets (definition ofworkpiece coordinate system). These musthave been input via operator panel or universalinterface into the control before programming.With command G53, zero offsets can be suppressed blockby block; deactivate with G500.Milling:G54G55G56G57Zero offsets make multiple machining operations possible1-12 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.001. What is at the Beginning of the ProgramZero offset, G54 to G57 (cont.)ProgrammingN10 G54N20 G0 Z0.2ParameterZCoordinates of the zero offsets (definition ofworkpiece coordinate system). These musthave been input via operator panel or universalinterface into the control before programming.In turning machines, a zero offset is generally advisable inthe Z direction only.Turning:XZWMG54Zero offsets in the Z direction Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition1-13

1. What is at the Beginning of the Program10.00Selection of working plane G17 to G19ProgrammingN10 G0 X50 Z50 G17 D1 F1000 LFCommandG17G18G19Working planeX/YZ/XY/ZInfeed axisZYXProgramming of the working plane is needed forcomputation of the tool offset data.It is not possible to change the working plane whenG41/G42 is active.Milling:ZZG17YG18YXZXG19YXSelection of working planes for horizontal and vertical milling operations1-14 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.001. What is at the Beginning of the ProgramSelection of working plane, G17 to G19 (cont.)ProgrammingN10 G0 X10 Z20 G18 D1 F200In the basic setting, G17 is preset for milling (X/Y plane)and G18 for turning (Z/X plane).Turning:YX7G1G19G18ZSelection of working planes for horizontal and vertical turning operations Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition1-15

1. What is at the Beginning of the Program1-1610.00 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

2. Programming Motion CommandsRapid traverse, G02-18Linear interpolation, G12-20Circular interpolation, G2/G32-22Radius programming, G2/G32-24Circular interpolation through intermediate point, CIP2-25Thread cutting, G332-27Rigid tapping, G331/G3322-28Tapping with floating tapholder, G632-29Polar coordinates G110, G111, G1122-30 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition2-17

2. Programming Motion Commands10.00Rapid traverse, G0ProgrammingN10G0ParametersX, Y, ZX0 Y0Z3 LFCoordinates of the target pointMilling:ZYXFast tool positioning in rapid traverse for milling2-18 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.002. Programming Motion CommandsRapid traverse, G0 (cont.)ProgrammingN20ParametersX, ZG0X25 Z1Coordinates of the target pointTurning:X2560N20N807.5Z3550Fast tool positioning in rapid traverse for turning Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition2-19

2. Programming Motion Commands10.00Linear interpolation, G1ProgrammingN10 G0 G90 X10 Y10 Z1 S800 M3 LFN20 G1Z-12 F500 LFN30 X30 Y35 Z-3 F700 LFParametersX, Y, ZFCoordinates of the target pointFeedrateMilling:ZYXMaking an inclined slot2-20 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.002. Programming Motion CommandsLinear interpolation, G1 (cont.)ProgrammingN10 G17 S400 M3N20 G0X40 Y-6 Z2N30 G1Z-3 F40N40 X12 Y-20ParametersX, Y, ZFCoordinates of the target pointFeedrateTurning/milling:X 206X Y-Y Z 6320X-X-Making a slot Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition2-21

2. Programming Motion Commands10.00Circular interpolation, G2/G3ProgrammingN5 G0 G90 X35 Y60 LFN10 G3 X50 Y45 I0 J-15 F500 LFParametersX, Y, ZI, J, KCoordinates of the circle end pointInterpolation parameters (directions: I in X,J in Y, K in Z) for determining the circle centerpointOpening angleARWith G2 the tool travels clockwise, with G3counterclockwise. Viewing direction along the thirdcoordinate axis.When programming with the opening anglethe circle center point or circle end point must also bespecified.Milling:G3 X50 Y45 I0 J-15 F500 LFZYY604535IJ 0-1550XMaking a circular slot2-22 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.002. Programming Motion CommandsCircular interpolation, G2/G3 (cont.)ProgrammingN10 G0 X12 Z0N20 G1 X40 Z-25 F0.2N30 G3 X70 Z-75 I-3.335 K-29.25ParametersX, Y, ZI, KCoordinates of the circle end pointInterpolation parameters (directions: I in X,K in Z) for determining the circle center pointTurning:X30-K-I702554.251233.3340Z7595Making a ball end bolt Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition2-23

2. Programming Motion Commands10.00Radius programming, G2/G3ProgrammingN20 G90 G0 X68 Z102N30 G90 G3 X20 Z150 CR 48 F300 LFParametersCRCR CRX. Z.Circle radiusTraversed angle ó 180 Traversed angle 180 Definition of end pointRadius programming is not allowed if the traversed angle is360 .N30 G90 G3 X20 Z150 CR 48 LF68R48X20Z102150Radius programming from drawing2-24 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.002. Programming Motion CommandsCircular interpolation through intermediate point, CIPProgrammingN10 CIP X87 Y20 I1 60 J1 35 LFParametersX, Y, ZI1, J1, K1Coordinates of the circle end pointInterpolation parameters for determining theintermediate pointIf the circle parameter point is not given in the productiondrawing, you can program circular interpolations with CIPwithout additional calculations.You can also use this function to program circles in space.Milling:YI1 60 J1 35Start6035X20506087Circular interpolation through intermediate point Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition2-25

2. Programming Motion Commands10.00Circular interpol. through interm. point, CIP (cont.)ProgrammingN90 G1 X40 Z-25N100 CIP X70 Z-75 I1 93.33 K1 -54.25ParametersX, ZI1, K1Coordinates of the circle end pointInterpolation parameters for determining theintermediate pointTurning:93.337040XZ2554.257595Circular interpolation through intermediate point2-26 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.002. Programming Motion CommandsThread cutting, G33ProgrammingN20ParametersZ, XKIIG33 Z22 K2 LFThread end pointThread lead for cylindrical threadThread lead for face threadThread lead for taper thread(angle of taper 45 )Thread lead for taper thread(angle of taper 45 )Start point offset in degreesKSFRight-hand or left-hand threads are programmed byspecifying the direction of spindle rotation M3/M4. Spindlerotation and speed must be programmed in the blockbefore G33.For programming taper threads, enter the X and Zcoordinates with G33. Multiple threads can be programmedwith offset start points (SF ).N15 X38.7 LFN20 G33 Z22 K2 LFN50 X37.4 LFN60 G33 Z22 K2 LFX222ZMaking a longitudinal thread Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition2-27

2. Programming Motion Commands10.00Rigid tapping, G331/G332ProgrammingN40N50N60SPOS 0 LFG331 Z-50 K2 S500 LFG332 Z5 K2LFSPOS 0G331G332ParametersX, Y, ZI, J, KChange spindle to position control and put intopositionTappingTapping with retraction. The spindle changesdirection of rotation automaticallyThread end pointThread lead. Positive lead (e.g. K4) right-handthread, negative lead (e.g. K-4) left-handthread.For this function, the spindle must be equipped with a pulsegenerator.Z- 50XTapping2-28 Siemens AG 2000. All rights reserved.SINUMERIK 840D/810D/FM-NC Short Guide Programming (PGK) – 10.00 Edition

10.002. Programming Motion CommandsTapping with floating tapholder, G63ProgrammingN10N20G63ParametersG63 Z-50 M3 S.F.LFG63 Z4 M4 F.LFFor the retraction movement, you programanother block with G63 and the relevantdirection of sp

SINUMERIK 840D/840Di SINUMERIK 810D/FM-NC Short Guide Programming 10.00 Edition Valid for Control Software version SINUMERIK 840D 6 SINUMERIK 840DE (Export version) 6

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