Diagnostics Guide 11/2002 Edition - HILLARY MACHINERY

Diagnostics Guide 11/2002 EditionSINUMERIK 840D/840Di/810D

SINUMERIK 840D/840Di/810DDiagnostics GuideValid forControlSoftware versionSINUMERIK 840D6SINUMERIK 840DE (Export version)6SINUMERIK 840D powerline6SINUMERIK 840DE powerline6SINUMERIK 840Di2SINUMERIK 840DiE (Export version)2SINUMERIK 810D3SINUMERIK 810DE (Export version)3SINUMERIK 810D powerline6SINUMERIK 810DE powerline6Edition: 11.02Alarms1Abbreviations /References2

SINUMERIK DocumentationPrinting historyBrief details of this edition and previous editions are listed below.The status of each edition is shown by the code in the "Remarks" column.Status code in the "Remarks" column:A . New documentation.B . Unrevised reprint with new order no.C . Revised edition with new status.If factual changes have been made on a page since the last edition, this is indicated by a newedition coding in the header on that page.EditionOrder 04.0010.0009.0102.0211.026FC5 298-2AA20-0BP06FC5 298-2AA20-0BP16FC5 298-3AA01-0BP06FC5 298-3AA20-0BP06FC5 298-4AA20-0BP06FC5 298-4AA20-0BP16FC5 298-5AA20-0BP06FC5 298-5AA20-0BP16FC5 298-5AA20-0BP26FC5 298-6AA20-0BP06FC5 298-6AA20-0BP16FC5 298-6AA20-0BP26FC5 298-6AA20-0BP3ACDescription of differencesCCCCCCCCCCThis manual is included in the documentation on CD-ROM (DOCONCD)Version11.02Order No.6FC5 298-6CA00-0BG3RemarksCTrademarksSIMATIC , SIMATIC HMI , SIMATIC NET , SIROTEC , SINUMERIK and SIMODRIVE aretrademarks of Siemens. Other product names used in this documentation may be trademarks which,if used by third parties, could infringe the rights of their owners.Further information is available on the Internet under:http://www.ad.sinumerik.de/sinumerikThis publication was produced with FrameMaker V7.0 and DesignerV7.0.Reproduction of this document and/or transmittal thereof to third parties, as well as utilization or disclosure of the contents thereof, are notpermitted unless express authorization is given in writing. Offendersare liable to the payment of damages. All rights, including rights created by patent grant or registration of a utility model or design, are reserved. Siemens AG, 1995–2002. All rights reservedOrder No. 6FC5 298-6AA20-0BP3Printed in GermanyOther functions not described in this documentation might be executable in the control. This does not, however, represent an obligation tosupply such functions with a new control or when servicing.We have checked that the contents of this document correspond tothe hardware and software described. Nonetheless, differences cannot be ruled out and we cannot therefore guarantee that they are completely identical. The information contained in this manual is reviewedregularly and any necessary changes will be included in the next edition. Suggestions for improvement are welcome at all times.Subject to change without prior noticeSiemens Aktiengesellschaft

11.02PrefacePrefaceStructure of thedocumentationThe SINUMERIK documentation is divided up into three levels: General documentation User documentation Manufacturer/Service documentation.This manual is intended as a work of reference. It allows the operator at the machine tool:- To correctly assess special situations when operating the machine.- To ascertain the reaction of the system to the special situation.- To utilize the possibilities for continued operation following the special situation.- To follow references to other documentation containing further details.ScopeThis manual describes the alarms from the NC kernel (NCK) area, the PLC and theSIMODRIVE 611D drive.Other alarms can occur from the MMC (Man-Machine Communication) areas. They aredisplayed on the operator panel in the form of self-explanatory text. They are documentedin the section on MMC messages.For special situations in conjunction with the integrated PLC, please refer to the SIMATICS7-300 documentation.Please contact your local SIEMENS office for more detailed information about documentation on SINUMERIK 840D/810D and publications which apply to all SINUMERIK controls.Target groupHotlineInternet addressThis documentation is intended for manufacturers of machine tools with SINUMERIK840D or SINUMERIK 810D and SIMODRIVE 611D.If you have any questions, please get in touch with our hotline:A&D Technical SupportTel.: 49-(0)180-5050-222Fax: 49-(0)180-5050-223e-mail: adsupport@siemens.comIf you have any questions about the documentation (suggestions, corrections), please faxor e-mail us at the following addresses:Fax: emens.deFax form: See the reply form at the end of the document.http://www.ad.siemens.de/sinumerik Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionV

Preface11.02SINUMERIK 840DpowerlineFrom 09.2001 SINUMERIK 840D powerline and SINUMERIK 840DE powerlinewill be available with improved performance. The following hardware description containsa list of the available powerline modules:References: /PHD/ SINUMERIK 840D Configuration ManualSINUMERIK 810DpowerlineFrom 12.2001 SINUMERIK 810D powerline and SINUMERIK 810DE powerlinewill be available with improved performance. The following hardware description containsa list of the available powerline modules:References: /PHC/ SINUMERIK 810D Configuration ManualInformation aboutsoftware versionsThe software versions specified in the documentation are valid for the SINUMERIK 840Dand SINUMERIK 810D controls. The software versions are related to one another; seethe table:SINUMERIK840DExport versionSINUMERIK810DVISINUMERIK840i6.3 (09.01)corresponds to-6.1 (12.01)2.1 (07.01)5.3 (04.00)corresponds to3.3 (04.00)-1.1 (07.00)3.7 (03.97)corresponds to1.7 (03.97)--The following functions are not included in the export 40DEMachining package five axes--Handling transformation package (5 axes)--Multiple-axes interpolation ( 4 axes)--Helical interpolation 2D 6--Synchronous actions step 2-O1)Measurement level 2-O1)Adaptive control-O1)Continuous dressing-O1)Using the compile cycles (OEM)--Multidimensional sag compensation-O1)The alarms are sorted by ascending alarm number in each section. There are gaps in thesequence. Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

11.02Structure of thealarm descriptionsPrefaceEach alarm consists of an alarm number and alarm text. There are four description categories: Explanation Reaction Remedy Program continuation.For a more detailed explanation of the "Reaction" category, please refer to thesection: "System reactions on alarms"For a more detailed explanation of the "Program continuation" category, please refer tothe section: "Clear criteria for alarms"NCK alarmsHMI alarms/messages611D alarmsTable 1 1Alarm number ranges000 000 - 009 999General alarms010 000 - 019 999Channel alarms020 000 - 029 999Axis/spindle alarms030 000 - 099 999Functional alarms060 000 - 064 999Cycle alarms SIEMENS065 000 - 069 999Cycle alarms user070 000 - 079 999Compile cycles, manufacturer andOEMTable 1 2Alarm number ranges, continued100000 - 100999Basic system101000 - 101999Diagnostics102000 - 102999Services103000 - 103999Machine104000 - 104999Parameter105000 - 105999Programming106000 - 106999Spare107000 - 107999OEM109000 - 109999Distributed systems (M to N)110000 - 110999HMI Embedded messages120000 - 120999HMI Advanced messagesTable 1 3Alarm number ranges, continued300000 - 399999Drive Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionVII

Preface11.02PLC alarms/messagesTable 1 4Alarm number ranges, continued400000 - 499999General alarms500000 - 599999Channel alarms2)600000 - 699999Axis/spindle alarms2)700000 - 799999User area2)800000 - 899999Sequencers/graphs2)(810001 - 810009System error messages from PLC1))1)More detailed information is available via the diagnostics function (diagnostics buffer) ofSIMATIC STEP 7.2)The PLC alarms in the range 500000 - 899999 are configured and described by themachine manufacturer.Action listThe actions described in the alarm texts ("Action %---") are explained in detail in the tablein the "Action list" section.Search helpsFor better orientation, you are provided with a table of contents as well as the appendices: Abbreviations List of References.SafetyDangerPlease check the situation at the system very carefully on the basis of the descriptionof the alarms that have occurred. Eliminate the causes for the occurrence of the alarmsand acknowledge in the manner indicated. Otherwise, the machine, workpiece, storedsettings and possibly your health are at risk.Explanation of symbols!ImportantThis notice indicates that important facts have to be taken into consideration.Ordering data supplementThis symbol appears in this documentation whenever a described function is not contained in the standard scope of supply and has to be ordered as an option.VIII Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

11.02Danger andwarning conceptPrefaceThe following warning notices with varying degrees of significance are used in the document:DangerIndicates an imminently hazardous situation which, if not avoided, will result in deathor serious injury or in substantial property damage.WarningIndicates a potentially hazardous situation which, if not avoided, could result in deathor serious injury or in substantial property damage.CautionUsed with the safety alert symbol indicates a potentially hazardous situation which, ifnot avoided, may result in minor or moderate injury or in property damage.CautionUsed without safety alert symbol indicates a potentially hazardous situation which, ifnot avoided, may result in property damage.NoticeUsed without the safety alert symbol indicates a potential situation which, if notavoided, may result in an undesirable result or state. Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionIX

PrefaceX11.02 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

erview of system error alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Overview of alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .List of action numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Error codes of alarm 300500. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System reactions on alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cancel criteria for alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-601BReferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6071) Further information is available via the diagnostic function (diagnostic buffer) of SIMATICSTEP 7. Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 EditionXI

PrefaceXII11.02 Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition

11.021 Alarms1Alarms1.1Overview of system error alarmsSystem errorsThe following alarms are system 510161017101810191160These system error alarms are not described in detail. If such a system error occurs,please note- the alarm number,- the alarm text and- and the internal system error numberand send these details toSIEMENS AG, A&D MC, System SupportHotlinePhone: (0)180-5050-222 (Germany)Fax: (0)9131-98-2176Phone: 49-(0)180-5050-222 (International)Fax: 49-(0)9131-98-21761.2Overview of alarms Siemens AG, 2002. All rights reservedSINUMERIK 840D/840Di/810D Diagnostics Guide (DA) – 11.02 Edition1-13