Low-Rise Scissor Lift Installation And Operation Manual

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1645 Lemonwood Dr.Santa Paula, CA, 93060 USATelephone: (877) 432-6627Dannmar.comLow-Rise Scissor LiftInstallation and Operation ManualManual P/N 5900254 — Manual Revision A — September 2020Models: DLR-6 DLR-6PDLR-6P shown. DANGERRead the entire contents of this manual before using thisproduct. Failure to follow the instructions and safety precautions inthis manual can result in serious injury or death. Make sure all otheroperators also read this manual. Keep the manual near the productfor future reference. By proceeding with setup and operation,you agree that you fully understand the contents of thismanual and assume full responsibility for product use.

Manual. DLR-6/6P Low-Rise Scissor Lift, Installation and Operation Manual, Manual Part Number 5900254,Manual Revision A, released September 2020.Copyright. Copyright 2020 by BendPak Inc. All rights reserved. You may make copies of this document if youagree that: you will give full attribution to BendPak Inc., you will not make changes to the content, you do not gainany rights to this content, and you will not use the copies for commercial purposes.Trademarks. Dannmar and the Dannmar logo are registered trademarks of BendPak Inc. All other company,product, and service names are used for identification only. All trademarks and registered trademarks mentionedin this manual are the property of their respective owners.Limitations. Every effort has been made to ensure complete and accurate instructions are included in thismanual. However, product updates, revisions, and/or changes may have occurred since this manual waspublished. BendPak reserves the right to change any information in this manual without incurring any obligation forequipment previously or subsequently sold. BendPak is not responsible for typographical errors in this manual.Warranty. The Dannmar warranty is more than a commitment to you: it is also a commitment to the value ofyour new product. Contact your nearest Dannmar dealer or visit the Dannmar website.Safety. Your product was designed and manufactured with safety in mind. However, your safety also dependson proper training and thoughtful operation. Do not install, operate, maintain, or repair the unit without reading andunderstanding this manual and the labels on the unit; do not use your Lift unless you can do so safely!Owner Responsibility. In order to ensure operator safety and maintain your product properly, it is theresponsibility of the product owner to read and follow these instructions: Follow all setup, operation, and maintenance instructions. Make sure product setup and use conforms to all applicable local, state, and federal codes, rules, andregulations, such as state and federal OSHA regulations and electrical codes. Read and follow all safety instructions. Keep them readily available for operators. Make sure all operators are properly trained, know how to safely operate the unit, and are properly supervised. Do not operate the product until you are certain all parts are in place and operating correctly. Carefully inspect the product on a regular basis and perform all maintenance as specified. Service and maintain the unit only with approved replacement parts. Keep all instructions permanently with the product and make sure all labels are clean and visible. Only use the Lift if it can be used safely!Unit Information. Enter the Model Number, SerialNumber, and the Date of Manufacture from the label onyour unit. This information is required for part orwarranty issues.Model:Serial:Date of Manufacture:

Table of ContentsIntroduction3Operation26Shipping Information3Maintenance29Safety Considerations4Troubleshooting30Components5Wiring Diagram31Specifications6Labels32Installation Checklist7Parts Diagrams34Installation8ALI Store39IntroductionThis Manual describes the following Dannmar Lifts: DLR-6. Low-rise, frame-engaging scissor Lift that supports Vehicles up to 6,000 lbs (2,722 kg).DLR-6P. Low-rise, portable, frame-engaging scissor Lift that supports Vehicles up to 6,000 lbs(2,722 kg).This manual is mandatory reading for all DLR-6/6P users, including anyone who sets up,operates, maintains, or repairs them.Shipping InformationYour equipment was carefully checked before shipping. Nevertheless, you should thoroughly inspectthe shipment before you sign to acknowledge that you received it.When you sign the bill of lading, it tells the carrier that the items on the invoice were received in goodcondition. Do not sign the bill of lading until after you have inspected the shipment. If any of theitems listed on the bill of lading are missing or damaged, do not accept the shipment until the carriermakes a notation on the bill of lading that lists the missing and/or damaged goods.If you discover missing or damaged goods after you receive the shipment and have signed the bill oflading, notify the carrier at once and request the carrier to make an inspection. If the carrier will notmake an inspection, prepare a signed statement to the effect that you have notified the carrier (on aspecific date) and that the carrier has failed to comply with your request.It is difficult to collect for loss or damage after you have given the carrier a signed bill of lading. If thishappens to you, file a claim with the carrier promptly. Support your claim with copies of the bill oflading, freight bill, invoice, and photographs. Our willingness to assist in helping you process your claimdoes not make us responsible for collection of claims or replacement of lost or damaged materials.DLR-6/6P Low-Rise Scissor Lifts3P/N 5900254 — Rev. A — September 2020

Safety ConsiderationsRead this entire manual carefully before using your new product. Do not set up oruse the product until you are familiar with all operating instructions and warnings. Do not allow anyoneelse to operate the product until they are also familiar with all operating instructions and warnings.General Safety Information The product is a low-rise scissor Lift. Use it only for its intended purpose. Do not make anymodifications to the product.The product must only be operated by authorized, trained, properly supervised personnel.When the Lift is being used, only the Operator may be within 30 feet of the unit.Do not use the product while tired or under the influence of drugs, alcohol, or medication.Keep loads centered and balanced on the Platforms.When the product is in use, keep all body parts away from it.Make sure all Operators study and understand the Installation and Operation Manual. Keep theManual near the device at all times.Do not use the product in the presence of cigarette smoke, dust, or flammable liquids or gases.Use the product indoors in a well-ventilated area.Do not make any modifications to the product; this voids the warranty and increases the chancesof injury or property damage. Do not modify or override safety features.Make a visual inspection of the product before using it each time. Check for damage or missingparts. Do not use the product if you find any issues.Make a thorough inspection of the product at least once a year. Replace any damaged or severelyworn parts, decals, or warning labels.SymbolsFollowing are the symbols that may be used in this manual: DANGER WARNING CAUTIONNOTICETipCalls attention to an immediate hazard that will result in injury or death.Calls attention to a hazard or unsafe practice that could result in injury or death.Calls attention to a hazard or unsafe practice that could result in minor personalinjury, product, or property damage.Calls attention to a situation that, if not avoided, could result in product or propertydamage.Calls attention to information that can help you use your product better.Liability InformationBendPak Inc. assumes no liability for damages resulting from: Use of the product for purposes other than those described in this manual. Modifications to the equipment without prior, written permission from BendPak Inc. Injury or death caused by modifying, disabling, overriding, or removing safety features. Damage to the equipment from external influences. Incorrect operation of the equipment.DLR-6/6P Low-Rise Scissor Lifts4P/N 5900254 — Rev. A — September 2020

ComponentsLift components include: Power Unit. Provides Hydraulic Fluid to the Hydraulic Cylinders, which raises the Platforms.Platforms. Flat steel plates that raise and lower. The Lift Pads, which sit on the Platforms, makecontact with the underside of the Vehicle.Power Unit Stand. DLR-6 only. Holds the Power Unit. Bolts to the ground.Portable Stand. DLR-6P only. Holds the Power Unit. Freestanding, moveable.Tow Cart. DLR-6P only. Used to move the Lift to a different location.Fixed Ramps. Allows Vehicles to drive on to and off of the Platforms.Hinged Ramps. Allows Vehicles to drive on to and off of the Platforms.Base. The bottom of the Lift. Has the holes for the Anchor Bolts for the DLR-6.Hydraulic Cylinder. Pushes the Platforms up to raise a Vehicle, down to lower a Vehicle.Hydraulic Hose. Moves the Hydraulic Fluid from the Power Unit to the Hydraulic Cylinder.Safety Locks. Hold the Platforms up, once engaged. Always leave the Lift either engaged on aSafety Lock or lowered to the ground.Lift Pads. Rubber blocks that make contact with the manufacturer-recommended Lifting Points.Wheel Assemblies. DLR-6P only. Raises the Hinged Ramp end of the Lift off the ground,allowing the Lift to move to a different location. Not shown.DLR-6/6P Low-Rise Scissor Lifts5P/N 5900254 — Rev. A — September 2020

SpecificationsModelDLR-6Lifting capacityDLR-6P6,000 lbs. / 2,722 kgLift styleFixedPortableA Lift height w/lift pad27.5" / 699 mmB Lift height, platform26" / 660 mmC Platform length53" / 1,346 mmD Lowered height4" / 102 mmE Overall width70.5" / 1,791 mmF Overall length82" / 2,083 mmSound, during operation 70 dBLifting time 35 secondsPower Unit115 VAC*, 50/60 Hz, 1 Ph* Power Unit comes configured for 115 VAC; is reconfigurable to 230 VAC.Specifications subject to change without notice.DLR-6/6P Low-Rise Scissor Lifts6P/N 5900254 — Rev. A — September 2020

Installation ChecklistFollowing are the steps needed to install your Lift. Perform them in the order shown. 1. Review the installation Safety Rules. 2. Make sure you have the necessary Tools. 3. Select the Installation Site. 4. Understand Longitudinal Shift. 5. Check clearances. 6. Unpack and locate the Lift. 7. Assemble the Portable Stand (DLR-6P only). 8. Attach the Power Unit to the Portable Stand (DLR-6P only). 9. Assemble the Tow Cart (DLR-6P only). 10. Raise the Platforms Off the Base (DLR-6 only). 11. About Embedment (DLR-6 only). 12. Anchor the Bases (DLR-6 only). 13. Anchor the Power Unit Stand (DLR-6 only). 14. Install the Wheels (DLR-6P only). 15. Understand Hydraulic Fluid Contamination. 16. Connect the Hydraulic Hose. 17. Add Hydraulic Fluid. 18. Reconfigure the Power Unit to 230 VAC Power (optional). 19. Connect to Power. 20. Test the Lift. 21. Review the Final Checklist.DLR-6/6P Low-Rise Scissor Lifts7P/N 5900254 — Rev. A — September 2020

InstallationThis section describes how to install your DLR-6/6P. Perform the steps in the order listed. DANGERBe very careful when setting up, operating, maintaining, or repairing this equipment;failure to do so could result in property damage, product damage, injury, or (in veryrare cases) death. Make sure only authorized personnel operate this equipment. Allrepairs must be performed by an authorized technician. Do not make modificationsto the unit; this voids the warranty and increases the chances of injury or propertydamage. Make sure to read and follow the instructions on the labels on the unit.Some installation steps are the same for both Lift models, but some are different. WARNINGOnly use the factory-supplied parts that came with your Lift. If you useparts from a different source, you void your warranty and compromise the safety ofeveryone who installs or uses the Lift. If you are missing parts, visitdannmar.com/support or call (877) 432-6627.Safety RulesWhen installing the Lift, your safety depends on proper training and thoughtful operation. WARNINGDo not install this equipment unless you have automotive Lift installation training.Always use proper tools, such as a Forklift or Shop Crane, to move heavycomponents. Do not install this equipment without reading and understanding thisManual and the safety labels on the unit.We recommend referring to the ANSI/ALI ALIS Standard (R2015) Safety Requirements for Installationand Service for more information about safely installing, using, and servicing your Lift.Only trained, supervised personnel should be involved in installing this equipment. Pay attention atall times. Use appropriate tools and equipment. Stay clear of moving parts. WARNINGYou must wear OSHA-approved (publication 3151) Personal Protective Equipmentat all times when installing the Lift. Leather gloves, steel-toed work boots, eyeprotection, back belts, and hearing protection are mandatory.ToolsYou may need some or all of the following tools: Hammer, mallet, crowbar, or pry barHex key and wrench set, metric and SAEScrewdriver set, slot and PhillipsLevel, tape measureAdjustable crescent wrenchUtility knife, tin or sheet metal snipsScrewdriver set, slot and PhillipsForklift or Shop CraneRotary Hammer Drill, Masonry BitsDLR-6/6P Low-Rise Scissor Lifts8P/N 5900254 — Rev. A — September 2020

Select a SiteKeep the following in mind when selecting a site for your Lift: Enough space. Make sure there is adequate space on all sides, plus enough space above forthe Vehicles you will be raising. Do not install the Lift under low-hanging obstructions. See CheckClearances for more information.Power Unit Location. The DLR-6 Power Unit Stand can be installed on either side of the Lift,close enough for the Hydraulic Hose to reach. The DLR-6P Power Unit is installed on a PortableStand, which can be easily moved to the desired location on either side of the Lift within reach ofthe Hydraulic Hose. Operators must always have a full, unobstructed view of the Lift.Hose Cover. The DLR-6 comes with a Hose Cover that you can anchor to the ground; it is54 in / 1,372 mm long. If you plan to use the Hose Cover, make sure to leave enough roombetween the Power Unit and the Lift.Operator. The operator must have a full, unobstructed view of the Lift and the Vehicle on it whenraising and lowering Vehicles.Longitudinal Shift. When you raise the Lift, the geometry of the scissor arms moves thePlatforms up at an angle. The amount of longitudinal shift for the DLR-6/6P is approximately 14inches. Refer to About Longitudinal Shift for more information.Check for overhead obstructions. The site must be free of overhead obstructions.Floor. Do not install or use this Lift on any asphalt surface or any surface other than concrete.Concrete specifications. Do not install the Lift on or within 6 in / 152 mm of expansion seamsor cracked or defective concrete. Make sure the concrete is at least 4.25 inches thick, 3,000 psi,and cured for at least 28 days (if newly poured). Make sure the floor is defect-free, dry, and level. WARNING Do not install the Lift on a surface with 3 of slope or more. A 3 degree or greaterslope makes the Lift less secure, possibly causing Vehicles to fall, which could leadto property damage, personal injury, or even death.Power. You will need a 115 VAC or a 230 VAC power source near the Power Unit. The PowerUnit ships configured for 115 VAC, but it can be reconfigured to operate on 230 VAC Power. SeeReconfigure the Power Unit to 230 VAC for more information.Operating temperature. The Lift is designed to be used between temperatures of 41º to 104ºF(5º to 40ºC).Outdoor installation. The Lift cannot be installed outside. It is for indoor use only. If you havethe DLR-6P, you can move it outside and use it outside temporarily; make sure to keep itcompletely moisture free while it is outside.Second floor installs. Do not install the Lift on a second floor or elevated floor without firstconsulting the building architect and getting their permission.Dress properly. Always wear protective gear when installing the Lift. Leather gloves, steel-toedwork boots, eye protection, back belts, and hearing protection are mandatory. Do not wearloose clothing or jewelry; contain long hair; keep hair, clothing, and gloves away from moving parts. WARNINGDLR-6/6P Low-Rise Scissor LiftsYou must wear OSHA-approved (publication 3151) Personal Protective Equipmentat all times when installing the Lift.9P/N 5900254 — Rev. A — September 2020

About Longitudinal ShiftWhen you raise a Vehicle on the DLR-6/6P, the Vehicle goes up; it does not go straight up.Instead, the geometry of the scissor arms moves the Platforms up at an angle (called longitudinal shift),towards the Hinged Ramp end of the Lift. The amount of longitudinal shift for the DLR-6 and theDLR-6P is approximately 14 in / 356 mm.Longitudinal shift is always in the same direction, towards the Hinged Ramp end of the Lift, no matterwhich way the Vehicle is facing.Vehicle not shown. Not necessarily to scale. Not all components shown.DLR-6/6P Low-Rise Scissor Lifts10P/N 5900254 — Rev. A — September 2020

Check ClearancesFor safety purposes, a certain amount of clear space around the Lift is required.Additional space on Hinged Ramp side for longitudinal shift. Not necessarily to scale. Not allcomponents shown.Unpack and Locate the LiftUsing an appropriate lifting device (Shop Crane or Forklift, for example), move the Lift off of the bottomof the shipping container and to its permanent location (in the case of the DLR-6) or its starting location(in the case of the DLR-6P). CAUTIONDLR-6/6P Low-Rise Scissor LiftsUse caution when taking the Lift out of its shipping container. You do not want todamage the unit, misplace the components, or get hurt.11P/N 5900254 — Rev. A — September 2020

Assemble the Portable Stand (DLR-6P only)The DLR-6P comes with a Portable Stand to hold the supplied Power Unit.Assemble the Portable Stand as shown below; securely tighten all connections.Attach the Power Unit to the Portable Stand (DLR-6P only)Once you have assembled the Portable Stand, attach the Power Unit.Attach the Power Unit using the included M8 x 25 Bolts, M10 Washers, and M8 Nuts.Important:Do not connect the Power Unit to the Hydraulic System or power source at this pointof the installation; those connections will be made later.Not drawn to scale. Not all components shown.DLR-6/6P Low-Rise Scissor Lifts12P/N 5900254 — Rev. A — September 2020

Assemble the Tow Cart (DLR-6P only)The Tow Cart, which is used only with the DLR-6P, lets you move the Lift to other locations.The following drawing shows how to set up the Tow Cart.Raise the Platforms Off the BaseYou need to raise the Platforms off the Base to access two of the three Anchor Bolt holes(Anchoring for DLR-6 only). Be sure to leave the Lift engaged on a Safety Lock when youraise it. WARNINGWe strongly recommend using at least two people to lift the Platforms off theirBases: one person to hold down the Base and one person to operate the Forklift orShop Crane to raise the Platforms. Use care when raising the Platforms offthe Base.To lift the Platforms off the Base:1. Use a Forklift or Shop Crane to raise the Platform off of its Base.Make sure to hold down the Base while you raise the Platform.TipOnce the Platform and Base are separated by more than half an inch ( 13 mm), youcan put industrial slings (straps) around each end to continue raising the Platform offthe Base.2. When the Platform gets above the top Safety Lock, lower it back down onto the top Safety Lock.Do not raise the Platform a random distance; leave it on the top Safety Lock. WARNINGDLR-6/6P Low-Rise Scissor LiftsDo not continue with the installation without first confirming that the Lift is securelyengaged on a Safety Lock.13P/N 5900254 — Rev. A — September

Parts Diagrams 34 . Installation 8. ALI Store 39 . Introduction . This Manual describes the following Dannmar Lifts: DLR-6. Low-rise, frame-engaging scissor Lift that supports Vehicles up to 6,000 lbs (2,722kg). DLR-6P. Low-rise, portable, frame-engaging scissor Lift that supports Vehicles up to 6,000 lbs (2,722 kg). This manual is

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