TASKMASTER INSTALLATION - TPI Corporation

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TASKMASTERINSTALLATIONINSTRUCTIONS& PARTS LIST5100 SERIESHorizontal or Vertical MountingIndustrial / CommercialUnit HeaterNOT FOR RESIDENTIAL USEATTENTION: Read carefully beforeattempting to install, operate or servicethe TaskMaster Unit Heater. Retain theseinstallation instructions for future use.PRODUCT FEATURES Forced air electric unit heater available in 208,240/208, 227, 480, 550 or 600 volt as standard. Ten standard heating capacities of 3.3 KW/11,260BTUH thru 50.0 KW/170, 600 BTUH. 208 and 240/208 volt models are single phase fieldconvertible to three phase on 3.3 thru 10.0 KWModels. (Single phase only available on 3.3, 5.0, 7.5and 10 KW 277 volt models. Four position weld nuts supplied in case top and backfor field mounting by threaded rods or eye bolt withchain. (Hardware supplied by others). Optional radial or anemostat diffusers lending airpattern versatility when mounted vertically. Modular control kits for field installation. Disconnectswitch, thermostat, summer fan switch, heat recoverythermostat. All kits with spade terminals (Exceptdisconnect switch). Specially designed inlet louver allows the fan to pullcool air evenly across the high mass all-steel element.Outward drawn venturi and adjustable louverassembly further directs the outlet air in a uniformpattern to meet specific air pattern requirements ineither the horizontal or vertical mounting position.Optional wall/ceiling or vertical mounting brackets (asrequired). Single point terminal board wiring of integral controlkits. 24 volt low voltage control circuit standard on allcontactor and transformer models. Roomy control box with access door locked intoposition by two (2) 1/4 turn fasteners for ease ofinstallation.IMPORTANT: OWNER SHOULD RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE1ECO 1-7644REV. 6/20FORM: 9632

IMPORTANT INSTRUCTIONSWhen using electrical appliances, basic precautions should always be followed to reduce the risk of fire, electrical shock,and injury to persons, including the following:1. Read all instructions before using this heater.2. CAUTION:High temperatures. Keep cords and all other combustible material, such as furniture, papers, clothesand curtains away from the heater. For safe and efficient operation, keep an open space aroundheater of three feet in front and 12 inches at ends and rear.ATTENTION: Les températures élevées. Gardez les cordons et tout autre matériau combustible, tels que lesmeubles, papiers, vêtements et rideaux à l’extérieur de l’appareil de chauffage. Pour unfonctionnement sûr et efficace, garder un espace ouvert autour de chauffage de trois pieds à l’avant et12 pouces aux extrémités et à l’arrière.3. Extreme caution is necessary when any heater is used by or near children or invalids and whenever the heater is leftoperating and unattended.4. Do not operate any heater after it malfunctions, has been dropped or damaged in any manner. Return heater toauthorized service facility for examination, electrical or mechanical adjustment, or repair.5. Do not use outdoors.6. To disconnect heater, turn controls to off, and turn off power to heater circuit at main disconnect panel (or operateinternal disconnect switch if provided).7. Do not insert or allow foreign objects to enter any ventilation or exhaust opening as this may cause an electric chockor fire, or damage the heater.8. To prevent a possible fire, do not block air intakes or exhaust in any manner.9. A heater has hot and arcing or sparking parts inside. WARNING: Do not use it in area where gasoline, paint, orflammable liquids are used or stored.10. Use this heater only as described in this manual. Any other use not recommended by the manufacturer may cause fire,electric shock, or injury to persons.11. This heater may include an audible or visual alarm to warn that parts of the heater are getting excessively, hot. If thealarm sounds (or illuminates), immediately turn the heater off and inspect for any objects on or adjacent to the heaterthat may have blocked the airflow or otherwise caused high temperatures to have occurred.DO NOT OPERATE THE HEATER WITH THE ALARM SOUNDING (OR ILLUMINATING)12. SAVE THESE INSTRUCTIONSMaintenance:Caution: Make certain that the power source is disconnected before attempting to service or disassemble any component. If the powerdisconnect is out of the line of sight, lock it in the OPEN position and tag to prevent the application of power. Make sure the heater hascooled enough to safely handle.Electrical:Once a year inspect the control panel wiring to make certain insulation is intact and all connections are tight. Inspect all heater and relaycontacts. If the contacts appear badly pitted or burned, replace the contactor/relay.Cleaning:Clean the unit casing, fan and motor once a year. A dirty motor will tend to run hot and eventually will be damage internally. Use thecrevice tool on a vacuum cleaner or a clean cloth to clear dust and dirt. Any rust spots on the casing should be cleaned and repainted.Lubrication:All units have fan motors that are permanently lubricated so that only occasional cleaning is required.2ECO 1-7644REV. 06/20FORM: 9632

PROPER LOCATION INSTRUCTIONSGENERAL SAFETY INFORMATION / CAUTION:Once the total heating load is calculated, the quantity andcapacity of the unit heaters must be determined. because alarge number of low-capacity heaters provides more uniformheat distribution. This approach is recommended whenthe area will be occupied by a relatively large number ofsedentary personnel, (i.e. working on production lines andat benches.)Follow all local electrical and safety codes, as well as theNational Electrical Code (NEC) and the Occupational Safetyand Health Act (OSHA).A large number of smaller capacity unit heaters tends toprevent hot drafts, reduces noise levels, and increasesdiversity of load to help reduce electrical demand andoperating costs.If the power disconnect is not integral and is out-of-sight,lock it in the open position and tag to prevent unexpectedapplication of power prior to performing any service ormaintenance of the unit.In warehouses where even heat distribution and constanttemperatures are less important, a smaller number of highcapacity units can be used -- in many cases reducinginstallation cost. To maintain reasonable heat distributionand reduce severe stratification even in lower bay areas, thetotal air volume of the space should pass through the unitheaters about three times per hour. (Take total cubic feetand divide by 20 in order to determine proper total heaterCFM rating.)The unit when installed must be electrically grounded inaccordance with the National Electrical Code and standardindustry practice.To avoid possible electrical shock, be sure the electricalcurrent is turned off at the main switch prior to wiring orservicing of unit.Make certain that the power source conforms to therequirements of your equipment. See Table 2 on page 6 forwire and circuit sizeCheck heater voltage and phase on rating label to confirmthat it matches the electric service supply.It is important that the rated voltage of the heating equipmentmatch the supply voltage. Supply voltage in excess of theheater rated voltage can damage equipment. Supply voltagelower than the rated heater voltage will decrease heateroutput as well as run the risk of damaging some components.Wiring diagrams of the heater and supply connections arepermanently attached to the inside of the heater accessdoor. All terminals are coded in accordance with the wiringdiagram. Accessory wiring are shown on the unit wiringdiagram and supporting literature.Horizontal unit heaters are recommended in low bay areaswith maximum 15 to 18 foot ceilings. These should beconcentrated along outside wall or other areas of greatestheat loss; spaced to set up a generally circular air movement,each heater supporting the air stream of the other. Additionalvertical down below unit heaters with appropriate accessorydiffusers can be located to counteract ceiling heat losses(see Figure 1 Location charts).The heater must be mounted at least 7’ above the floor toprevent accidental contact with the fan blade which couldcause injury. Install unit so there are no obstructions to theintake or discharge. Maintain clearances as shown on Table1, 2, Fig. 1 & 2.The wall/ceiling mounting structure and anchoring provisionsmust be on sufficient strength to support the combinedweight of the heater and mounting bracket.Figure 13ECO 1-7644REV. 6/20FORM: 9632

PRINCIPLES OF OPERATIONUpon a call for heat from the floor level or unit mountedoptional accessory thermostat, the unit fan motor andheating elements shall be energized and remain ON untiltemperature reaches setting of thermostat; at which time theheating elements shall be deenergized.When the unit mounted stratification thermostat closes on atemperature rise and at the same time the floor thermostatcalls for heat, the motor shall be energized immediatelyand the heating element shall be energized, as previouslydescribed.The fan motor shall continue to run and purge heater casingof residual heat until setting of fan override is reached, thenthe fan motor shall be deenergized.The automatic reset safety high limit shall deenergize theheating elements and control circuits should the temperatureexceed the setting of this device. The fan safety overrideshall energize fan motor any time the setting of this deviceis exceeded so as to purge heater casing of excess residualheat.For those units with a factory installed two speed fan switch(25-50KW), the unit as shipped from the factory is set to“low” speed. Customer option to set to “high” speed. Forthose units available with subdivided circuits, the accessorytwo stage thermostat (optional) will, upon a call for heat,energize fan motor and the first stage heating element.Should temperature continue to fall, the thermostat shallenergize the second stage heating element.When the accessory fan switch is placed in the ON position(for summer air circulation), the unit heater fan motor shallbe energized.NOTE: The wall thermostat is to be set to the OFF positionduring this mode of operation (units with contactors).Upon a rise in space conditions towards setting of thethermostat, the two stages of heating elements shall bedeenergized in reverse sequence.For those accessory thermostats equipped with an integralfan switch, place the switch in the HEAT, or AUTO positionfor operation of the fan and elements which shall then beunder control of the thermostat as described above.The fan motor shall continue to run and purge heater casingof residual heat until setting of fan override is reached, thenthe fan motor shall be deenergized.When switch is placed in the OFF position, the unit shallbe deenergized. When switch is placed in the FAN position,elements shall be deenergized and fan shall be immediatelyenergized.The accessory unit mounted stratification thermostatwill energize the unit heater fan motor upon a rise intemperature above its setting.VERTICAL DISCHARGE UNITS - AIR PATTERNSLouver Diffuser (Standard)USED ONMAXMTG.HEIGHTAGeneral Distribution(No Diffuser)BSTOCKNO.MAXMTG.HEIGHTAAnemostat Diffuser(Optional)MAXMTG.HEIGHTRadial Diffuser (Optional)MAX MTG. HEIGHTASTOCKNO.ASTOCKNO.45oOPEN45oOPEN3.3 & 5.0 Kw92010STD915----N/AN/A--------7.5 & 10.0 Kw124022STD12301030AD5120RD5120014363015.0 & 20.0 Kw185230STD18401538AD5120RD51201421423525.0 & 30.0 Kw227542STD22551750AD5150RD51502030624440.0 & 50.0 Kw248447STD24642060AD5150RD515018286854STD StandardN/A Not ApplicableOptional diffusers lend added air pattern versatility to individual vertical down blow installations as shown in above illustrations.4ECO 1-7644REV. 06/20FORM: 9632

INSTALLATION INSTRUCTIONSTASKMASTER -- 5100 SERIES UNIT HEATERATTENTION: READ INSTRUCTION CAREFULLYHeaters may be mounted in the horizontal or vertical air dischargeAll electric unit heaters are shipped fully assembled. Installation includes configuration using factory optional supplied accessory mounting equipmenthanging the unit, mounting the built-in and remote accessories, wiring of or using special hardware facilities supplied by others.optional control devices, and electrical wiring to the unit.After the installation is complete, replace the access panel.To insure proper delivery of the heated air to desired areas, follow themounting height and air projection tables include in these instructions. Set the controls (thermostat, switch) at their desired control point and applyFollow Fig. 1 & 2 for minimum wall and ceiling clearances.power to the unit.Check correct operation.MO UN TI NGCL EA RA NC EDIMENSIONS12"12"12"12"7'7'FI G. 1HO RI ZO NT AL D IS CH AR GEFI G. 2VE RT IC AL D IS CH AR GEDIMENSIONS (INCHES)The wall and/or ceiling structure must be sufficient to support the combinedweight of the heater and any mounting bracket and accessories.Be sure power source is deenergized before installing heater. Check heatervoltage and phase listed on heater date tape on back of unit to make surethey are the same as the electrical service 9-1/410-1/16Certain units are convertible from single to three phase service. Followinstructions noted on the unit wiring diagram for this conversion. Unitsthat carry a dual voltage rating (HF) require specific wiring changes whenconverting from 240 to 208 volt service supplied.7.5 - 20 KW3.3 - 5.0 KWOpen the access panel (2 1/4 turn fasteners).Remove the desired knock-out(s) on back of the heater.Install any optional accessories following their installation instructionsbefore mounting unit. Following the correct unit/accessory wiring diagram,connect the power supply, electrical ground and accessories to the correctterminals or termination points using accepted practices.(4) 5/16" K.O.(4) 5/16" K.O.9/16" K.O.9/16" K.O.9/16" K.O.1/2" K.O.3/4" - 1" K.O.3/4" K.O.1/2" K.O.1/2" - 3/4" K.O.9/16" K.O.NET JUNCTION BOX VOLUMEKwCUBIC 25.0-5034.15592vertical discharge* Formounting bracketDiagrams not to scale9/16" K.O.5ECO 1-7644REV. 6/20FORM: 9632

INSTALLATION INSTRUCTIONSTASKMASTER -- 5100 SERIES UNIT HEATER (part 2)HORIZONTAL -- AIR DISCHARGE MOUNTINGSHOWN IN: FIGURE 5 & 6SHOWN IN: FIGURE 7Attach short angle brackets “A” to back of heater with four 5/16 X 18capscrews “B”, lockwashers “F”. Be sure vertical leg of angle brackets facetop and bottom of heater.Swivel hanger brackets may be used to suspend unit heaters from eitherthe wall (figure 5) or the ceiling (figure 6). Attach hanger base “A” to top ofheater with the four 5/16 X 18 caps screws and lockwashers (provided inenvelope).Attach inverted U frames “D” to short angle brackets with four 5/16 X 18capscrews “K”, washers “L”, lockwashers “M” and nuts “N”.Attach main hanger frame “B” to wall or ceiling in desired location using lagscrews “C” or other suitable attachments (supplied by others).Attach long angle brackets “J” to inverted frames “D” with four 5/16 X 18capscrews “K”, washers “L”, lockwashers “M” and nuts “N”.Lift heater into position inserting stud “D” through hole in main hanger frameand attach lock nut “provided in envelope) “E” tightening to within two turnsof being tight.Attach heater and bracket assembly to ceiling in desired location usingcustomer supplied equipment sufficient to support the assembly.Swivel heater to desired position, tighten lock nut.VERTICAL -- AIR DISCHARGE MOUNTINGFigure 7CEILING MOUNTVERTICAL DISCHARGEFigure 5WALL MOUNTHORIZONTAL DISCHARGEJK LEBDMNADFCBFAFigure 6CEILING MOUNTHORIZONTAL DISCHARGEBNOTE: When mounting heater using 5/16” all thread rod (by others) do notscrew the rod more than 1/2” beyond the inside of the case.CEDA6ECO 1-7644REV. 06/20FORM: 9632

5100 SERIES UNIT HEATER ELECTRICAL DATA (Table OLVOLTAGEAMPSPERPHASEBRANCHPROTECTIONSIZE (A)SUPPLY SIZESIZE 60OCAWG. /0*2/0* 0844CatalogNumber* Use 75 degree C Wire **Use Copper Conductors on all heaters***This unit (only) built in 7.5 & 110KW case size.7ECO 1-7644REV. 6/20FORM: 9632

5100 SERIES UNIT HEATERAIR DELIVERY DATAFAN MOTOR DATACFM atOUTLETFRM atOUTLETTEMPERATURERISEOFHPMOTOR 00MAX. MTG.HORIZONTALVERTICALAIR THROWHORIZONTALWEIGHTLBS.15501550155099999912 Ft.12 Ft.12 Ft.2525251/1251/1251/12515501550155099999912 Ft.12 Ft.12 Ft.2525274040401/1251/1251/12515501550155099999912 Ft.12 Ft.12 155099999912 Ft.12 Ft.12 501550155010101012121222 Ft.22 Ft.22 501550155010101014141422 Ft.22 Ft.22 501550155010101014142022 Ft.22 Ft.22 015501550155011111120202032 Ft.32 Ft.32 015501550155011111120202032 Ft.32 Ft.32 550/12501550/125012121222222245 Ft.45 Ft.45 501550/12501550/125012121220202045 Ft.45 Ft.45 550/13101550/131015151525252555 Ft.55 Ft.55 550/13101550/131015151522222250 Ft.50 Ft.50 01

7.5 & 10.0 Kw 12 40 22 STD 12 30 10 30 AD5120 RD5120 0 14 36 30 15.0 & 20.0 Kw 18 52 30 STD 18 40 15 38 AD5120 RD5120 14 21 42 35 25.0 & 30.0 Kw 22 75 42 STD 22 55 17 50 AD5150 RD5150 20 30 62 44 40.0 & 50.0 Kw 24 84 47 STD 24 64 20 60 AD5150 RD5150 18 28 68 54 STD Standard N/A Not Applicable (Optional)

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