SERVICE CRANE 6600 - Wabtec

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SERVICE CRANECodeRevEditionMD.0.178007/09Mod.6600USE AND MAINTENANCE MANUAL

OPTIONALS SUPPLIED ALONG WITH THE CRANEDescriptionYESNOOil tankOutrigger beam - (mechanical jack)Outrigger beam - (hydraulic jack)The table has to be filled carefully with the above option when purchasedPRELIMINARY INFORMATIONOperator’s and maintenance manual of MAXILIFT COBRA 6600 SERVICE CRANEManual code: MD.0.178This manual is valid starting from serial no: .Manufacturer: NEXT HYDRAULICS S.r.l.Via Mediterraneo 6, I 42022 BORETTO Reggio EmiliaIn this booklet the word “Manufacturer” is referred to “NEXT HYDRAULICS S.r.l.”List of documentation supplied along with the CRANE: Operator’s and maintenance manual (for the end user)SERIAL NO:.YEAR OF MANUFACTURING:.ATTENTIONAlways carefully read this manual before operating the crane. Most of the accidents occurred during operations are caused by the omission of elementary precautions and non fulfillment of the safety instructions.Many accidents can be avoided when their causes are well known and the relevant adequate counter measures are previously taken.

INDEX1FOREWORD . PAGE11.11.21.3Summary . “Remarks . “Manual revision . “1122HOW TO CONSULT THE MANUAL . “22.1Instructions . “23CRANE IDENTIFICATION . “33.13.2Versions and optional available . “CRANE identification data . “334CRANE USAGE AND LIMITS OF APPLICATIONS. “44.14.24.3CRANE classification and proper usage . “Improper usage . “CRANE operator’s training . “4445SAFETY RULES . .5.25.5.35.65.6.15.6.2Rules concerning people . “Rules concerning the crane . “Rules for the correct positioning of the crane . “Choice of the crane operating place pressure on the ground . “Safety distance from trenches and slopes . “Safety distance from electrical power lines . “Crane and load ground connection . “Influence of the wind on the crane operation . “Rules concerning safety in the traffic . “General rules on winch operations . “Winch system operation . “Operator safety tips . “General rules when operating winch . “WIRE ROPE . “General . “Wire rope precautions . “66777881010111111111212126DESCRIPTION OF THE CRANE . .26.4.36.4.46.4.56.4.5.16.4.66.4.76.4.8Model: 6600 H . “Model: 6600 E 12/24 . “Safety devices . “Safety devices installed . “Load limiting device . “Relief valve . “Pilot operated holding valves . “Safety devices’sealing . “Microprocessor remote control system . “Available control version . “Electronic power unit . “The radio receiver unit . “The cable keyboard . “The keyboard radio trasmitter . “Radio system protection device . “Proportional mono-function regulation hydraulic unit . “Proportional dual-mode regulation hydraulic unit . “Wiring . “131415151516161617171718181920202121I

7Remote control use . PageUse of the mono-function proportional remote control . “Use of the dual-mode proportional remote control . “Signal and diagnostic . “Keyboard diagnostic signal . “Display messages . “Normal display menu . “Micro-switches and pressure switch display menu . “Current display menu . “Remote control keyboard display menu . “Work pressure display menu . “22222223232424262627287OPERATING INSTRUCTIONS . PAGE297.17.27.37.47.57.67.77.8General attentions . “Stabilizing the truck . “Opening the crane . “Closing the crane . “Winch system operation . “Before starting traveling on road . “Main errors occurring when operating the crane . “Standard hand signals . “29303232323232338PUTTING THE CRANE INTO SERVICE . “348.18.28.38.48.4.18.4.2Ten rules for the perfect crane operator . “Daily check list . “Safety tips for crane starting in cold climates . “Crane protection and storage . “Short shutdowns . “Long shutdowns . “3434343434359MAINTENANCE . .39.4.49.4.59.4.69.59.69.6.19.6.29.6.39.7Warnings . “Maintenance prescriptions . “Maintenance schedule . “Daily checking . “Monthly checking . “Checking every six months . “Others . “Crane servicing . “Oil level checking . “Oil change . “Oil filter replacement . “Wormgear assembly control . “Greasing the hydraulic boom sections . “Wear pads check and replacement . “Greases and oils reference table . “Wire rope . “Wire rope inspection . “Rope replacement . “Wire rope lubrication . “Possible faults and relevant remedies . ICAL DATA . “46Overall dimension .Performances .Load chart table .11WIRING AND HYDRAULIC DIAGRAMS . licHydraulic48505051diagrams . “diagrams . “diagram mono-function proportional . “diagram dual-mode proportional . “II

1FOREWORD1.1 SUMMARYThis manual is divided into chapters to make its consultation easier.Chapter 1:Chapter 2:Chapter 3:Chapter 4:Chapter 5:Chapter 6:Chapter 7:Chapter 8:Chapter 9:Includes summary and a short introduction.Explains how to consult the manual.Crane identification data.Limits of crane operation and usage.Safety rules.Description of the crane, safety devices and controls.Description of operation and usage tips.Crane starting up and storage.Essential crane maintenance instructions. Additional instructions can be included in thetruck maintenance manual.Chapter 10: Includes the crane technical data, load charts and diagrams, list of main characteristics.Chapter 11: Wiring and hydraulic diagrams1.2 REMARKSMany thanks for the preference kindly given to our product. Please remember that the servicing instructionsand the load charts hereby reported and applied on the crane are an essential part of the crane supply itself.They are mainly intended for the crane operator and include all necessary information on the admittable andpermissible field of usage for a safe operation. Anyway, these instructions are not a training manual forbeginners or unskilled operators, it must be stressed that as a fundamental presupposition only skilled andprofessional crane operators are allowed to work with the crane.The crane operator is directly responsible for the state of the crane and for every crane operation. When thetraining is hurried and full of gaps, this is the origin of many accidents. This manual gives the guidelines fora correct, safe usage of the crane and its rational maintenance. When daily and constantly applied, theseguidelines ensure long service life with minimum maintenance costs, high performance of the crane andgood commercial value after years. Moreover, most of the frequent accidents during operation and servicingare avoided. Once this manual has been read carefully, keep it in good conditions and quickly availableclose to the crane.If a technical assistance is required please apply to the nearest authorized installer.ATTENTIONAs far as safety is concerned it is strongly recommended to carefully read the safety tips of thechapter, SAFETY RULES.ATTENTIONShould some or any part of this manual be not clear, please contact the Manufacturer.IMPORTANTWhen receiving this manual, check if all the data are correct. Inform the Manufacturer if something is found wrong.1

NOTEThe table on the back of the front page has to

6600 RKP - E Radio - Proportional mono-function Fed by a DC electro-hydr. power pack 12 - 24V 6600 RKPD - H Radio - Proportional dual-mode Fed by a punp, driven by a P.T.O. truck 12 - 24V 6600 RKPD - E Radio - Proportional dual-mode Fed by a DC electro-hydr. power pack 12 - 24V The following options are available for the above versions:

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