Grower Perceptions Of LED Lighting For Horticulture

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Grower Perceptions of LED Lighting for HorticultureFebruary 2017Grower Perceptions of LED Lighting for HorticultureFebruary 7, 2017AbstractThe Lighting Research Center (LRC) conducted a 19‐question online survey from September through November2016 seeking responses from commercial growers regarding greenhouse operational concerns and theiropinions about supplemental electric lighting for growing crops.1 The survey was sponsored by the LightingEnergy Alliance (LEA).The LRC sought information from growers regarding growing environments and use of supplemental lighting,their operational concerns about and energy use for lighting, and the types of crops they grow and plantdiseases they encounter.The LRC used Survey Monkey to conduct the survey. Respondents’ personal information, other than zip code,was not collected unless they elected to provide additional information.Sixty one respondents completed this online survey, and 35 of them were growers.LRC found that: 1Thirty‐seven percent of growers grew in greenhouses with supplemental lighting; 37% of growers grewin greenhouses without supplemental lighting and one grower (3%) grew in a vertical farm. Theremaining growers grew crops outdoors or in other controlled environments.Forty‐eight percent of growers currently use supplemental lighting to grow crops.Fifty‐five percent of growers grow crops under HPS lighting; 25% grow crops under LED lighting.Growers were familiar with many LED lighting manufacturers; and had evaluated or purchased LEDlighting from GE Lighting, LumiGrow, Philips Lighting, PL Light Systems and Sunlight Supply.Growers listed cost, lack of relevant information, and skepticism as barriers to adopting LED lighting.The top five crops grown were tomatoes, lettuce, leafy greens and/or microgreens, flowers and basil orother herbs.Disease and insect infestation was indicated as the most important operational concern; environmentalcosts, energy costs and labor costs were also deemed important by more than 75% of growers.Powdery mildew and downy mildew were the most‐commonly encountered plant diseases.Seventy‐six percent of growers would consider using supplemental lighting to treat disease and insectsinstead of chemical treatments, if this method was available.The majority of growers did not know their monthly electrical costs for lighting; 64% of growersreported that they pay a flat energy rate or a combination rate (energy rate and demand charges) fortheir electricity. Twenty percent of growers did not know how they were billed for electricity.The 19 questions asked are shown in the Appendix.1

Grower Perceptions of LED Lighting for HorticultureFebruary 2017MethodSurvey respondents were allowed to skip all but two questions. One regarded affiliation, restricting the survey togrowers. The other asked about their use of supplemental lighting. Growers who didn’t use supplementallighting were not asked questions about specific lighting technologies or brand names.A 2012 USDA agricultural census atlas map2 was used to identify states and counties with potentially higherpercentages of greenhouses. To reach out to growers in these counties, LRC staff contacted local extensionagencies via phone and email to share the online survey link with local growers. LRC staff predominantlyreached out to extension service offices in the northern US (and California), who were more likely to havecolder, overcast climates in the winter that would in turn be more likely to have supplemental electric lightingfor growing crops. Many extension agents did not respond to the LRC’s requests to share the online survey withgrowers or were unwilling to do so. LRC also used social media platforms, like Twitter, to inform its followersand agricultural trade magazines about the survey.Several extension agents interviewed by LRC staff indicated that most growers in their areas extended theirgrowing seasons by using “high tunnel” environments3 without supplemental lighting, rather than greenhouseswith supplemental ns/2012/Online Resources/Ag Atlas Maps/Economics/Market Value of Agricultural Products Sold/12‐M023‐RGBChor‐largetext.pdf3USDA defines high tunnels as “An enclosed polyethylene, polycarbonate, plastic, or fabric covered structure that is used tocover and protect crops from sun, wind, excessive rainfall, or cold, to extend the growing season in anenvironmentally safe manner.”https://www.nrcs.usda.gov/wps/PA NRCSConsumption/download?cid nrcseprd331614&ext pdf2

Grower Perceptions of LED Lighting for HorticultureFebruary 2017AffiliationRespondents were first asked to self‐identify as “growers” or “non‐growers.” Respondents who indicated theywere non‐growers were disqualified from answering further questions. Sixty one growers and non‐growersspecified their affiliation. Thirty five growers continued to the next question; 26 non‐growers were not allowedto continue further.LocationThirty two growers provided their postal code or zip code information. Twenty nine growers were located in theUS; one grower was located in Ontario, Canada, the other in Finland. The majority of growers who participatedin the survey were from Connecticut.3

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Greenhouse TypeLRC asked growers to specify their type of greenhouse environment and whether it had supplemental lighting.Thirty‐seven percent of growers indicated that they grew crops in a greenhouse with supplemental lighting.Thirty‐seven percent of growers indicated that they grew crops in greenhouses with no supplemental lighting.One grower indicated they grew crops in a “vertical grow farm,” an industrial growing facility with a completelycontrolled operating environment and no daylight penetration. Of the 19% of growers who specified “other”growing environments (five growers) , two grow crops outdoors, one has a greenhouse with 50% LED lightingand the other 50% with no supplemental lighting, one grower stated none of the above with no additionalinformation, and the last grower stated they grow in buildings with no additional information.The LRC also asked growers who specified greenhouse environments to provide typical dimensions and area oftheir illuminated greenhouses. Seven growers reported they grow crops in single‐span greenhouses. One growerhas greenhouses covering 102 acres. The remaining six growers have total greenhouse areas of 2000 square feetor less (average area: 1199 ft2; median area: 1346 ft2). Three growers indicated they grow crops in multi‐spangreenhouses, with an average area of 22,301 ft2 (median area: 22,000 ft2). One grower specified having a verticalfarm with an area of 1076 ft2.4

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Operational ConcernsTwenty seven growers rank‐ordered the following operational concerns from “not important” to “veryimportant”: disease and insect infestation, environmental control, energy costs, labor costs and “other costs.”All of the listed operational concerns were deemed as very important or important by at least 75% of thegrowers. Disease and insect infestation was selected as a very important operational concern by the majority ofgrowers. Two growers who specified “others costs” reported the cost of water purification, or seed and growingmedium costs as important considerations. One grower reported having “free” student labor in their schoolgreenhouse. Another stated that all costs were important due to tight margins.5

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Electricity Costs for LightingTwenty three growers answered a survey question regarding average monthly costs for electric lighting. Themajority of growers (57%) indicated they did not know their monthly electricity costs for lighting. Thirty‐fivepercent of growers provided either a dollar value (six growers) or additional comments. On average, themonthly lighting costs among the six responding growers were 6900; the median monthly cost was 350. Onegrower uses high tunnels; another grower indicated that their school department rolled in these costs into theirbuilding costs.Grower responses:Average monthly electricity cost for lighting ( US) 300 350 32,000 15,000 350 3006

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Twenty five growers answered a survey question about electrical billing. Thirty six percent reported paying flatenergy rates. Twenty‐eight percent reported paying a combination of energy rates and demand charges. Twentypercent of growers did not know how they were billed for electricity. Eight percent of the responding growersspecified their billing structure fell into an “other” category. One grower reported paying higher seasonal ratesin the summer than winter; another grower indicated their billing charges were subject to “global adjustment.”44No additional explanation of “global adjustment” was provided by the respondent.7

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Crops and Plant DiseasesTwenty six growers provided information regarding the types of crops they grow in greenhouses or verticalfarms. The top five crops specified were tomatoes, leafy greens and/or microgreens, lettuce, flowers or basil orother herbs. Twenty‐six percent of growers provided other responses including: Christmas trees, bedding plants,assorted vegetables, asparagus, potatoes, wheat grass, and row crops (corn, soy, canola and cotton).8

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Twenty two growers provided information regarding plant diseases they battle with that cause the largesteconomic losses. Powdery mildew was reported by 87% of the responding growers as a top disease concern.Fifty percent of growers reported that downy mildew was a top disease concern. A smaller percentage ofgrowers listed other plant diseases as top disease concerns: leaf spot or gray mold (22%); leaf blight (17%), andanthracnose (9%). One grower specified that Botrytis was a top concern for tomatoes and that they were alsoseeing “new” Edema‐related diseases under grow lights. Two other growers specified beetles and/or flies as atop concern. Another grower operates a hydroponic farm and algae control is an important concern for them.9

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Supplemental Lighting UseTwenty five growers answered a survey question asking their opinion about using supplemental lighting to treatdisease and insects in lieu of using chemical treatments. Seventy‐six percent responded they would considerusing light as a tool to combat plant pathogens. Two growers provided additional comments. One growerbelieves this is a “stretch” goal. Another grower didn’t think it likely that he could afford this type of treatment.Twenty five growers answered a question regarding their use of supplemental lighting to grow crops. Forty‐eightpercent of them use supplmental lighting and were asked to answer additional questions about specific types oflight sources and brands.Eleven growers answered a survey question about the primary type of light source they use for supplementallighting. Fifty‐five percent of growers grow under high pressure sodium fixtures (HPS), 27% grow crops using LED10

Grower Perceptions of LED Lighting for HorticultureFebruary 2017fixtures, and two other growers indicated they grow under metal halide (MH) or fluorescent. Two growersprovided additional comments. One grower indicated they were starting to use LED systems for trials. Anothergrower mentioned they had humidity‐related failures using LED fixtures, and that fluorescent fixtures have “heldup better.”11

Grower Perceptions of LED Lighting for HorticultureFebruary 2017The figure below shows which crops are grown under the different types of light sources as indicated by theeleven growers who use supplemental lighting. Most growers indicated they grow more than one type of cropunder supplemental lighting; tomatoes, flowers and basil and other herbs were the crops most often grownunder supplemental lighting. Growers that grow basil and other herbs, grapes, and flowers indicated they growthese crops primarily under high pressure sodium lighting (HPS). One grower grows 12 different crops undermetal halide lighting, including cabbage. Another grower grows 4 different crops under fluorescent lighting. LEDwas mentioned as a primary supplemental light source for growing 67% of the listed crops.12

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Ten growers provided additional operating characteristics for their current supplemental lighting system. Asshown in the first figure below, reported supplemental lighting use was higher in the winter on average thanspring, summer or fall. The lower figure shows the reported light fixture quantities and fixture power demandreported by seven growers. The majority of responding growers use 100 or fewer light fixtures in theirgreenhouses (mean: 478 fixtures; median: 22 fixtures). The mean power demand was 491 W; the median powerdemand was 400 W. Two of the ten responding growers did not know the power demand of the light fixturesthey use; one grower did not provide this type of information. Growers who provided brand information madethe following comments: “Varies”, “Philips interlighting, 2 rows”, “LumiGrow for LED”, “Bridgelux 5000K 70 CRI24" above tables”, and “PL Light HPS failing badly at 3000 hours so going to ParSource”.13

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Four growers answered a question regarding barriers to adopting LED lighting; growers could select as manyrelevant answers as they wanted. Seventy‐five percent of the responding growers answered that LED lightingwas too expensive, they didn’t know enough about it and they were skeptical of its performance. Two growersanswered that they have other things to worry about. Six growers provided additional comments in response tothis question. One grower indicated they will consider LED lighting when it’s time to replace their incumbentlighting. One grower has both LED and HPS lighting and doesn’t know which he prefers. Two growers indicatedthey use LED to some extent – one specified they have “layer LED lighting for seedling production”; another isdoing LED trials with roses under LEDs emitting red and blue light. One grower commented that “the spectrumclaims are not supported by science.”14

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Ten growers provided answers with regards to LED lighting brand awareness.5 One grower was not familiar withany of the mentioned brands. Growers had evaluated or purchased LED lighting from the followingmanufacturers: GE Lighting, LumiGrow, Philips Lighting, PL Light Systems and Sunlight Supply. At least 25% ofrespondents indicated they were familiar with these additional lighting brands: Digital Lumens, Heliospectra,Hubbell Lighting, Illumitex, and OSRAM.5The list of LED lighting brands was based on a list of “Key Industry Players” given in a 2015 Navigant Research report “LEDLighting for Horticultural Applications.” hting‐for‐horticultural‐applications15

Grower Perceptions of LED Lighting for HorticultureFebruary 2017Experiences growing with LED lighting for horticultureGrowers were asked if they had any direct experience using LED lighting for horticulture and were given theopportunity to share their information. Three growers responded to this question. One grower provided theircontact information. Another grower commented they were “watching closely”. The third grower wrote theyhad “experience from a small production and very small area, i.e. growing seedlings in five layer trolleys.”Additional commentsFive growers provided additional open‐ended responses as shown below.Comments“I do not use any electrical for my tunnels. My monthly bill estimate was for my dwelling and barns”“cannabis going big in California!”“Our production is situated pretty up in the north, in eastern Finland.”“We are not sure if the two colors we got from Philips interlighting are enough to produce winterproduction in a Canadian latitude, where there are times when we practically need to supply all the lightthat plants need (in cloudy days). Plant health is a concern using the lights, especially on what is relatedto nutrition.”“we grow grapes for our winery, raspberries and fruit trees”16

Grower Perceptions of LED Lighting for HorticultureFebruary 2017AppendixThe following 19 survey questions and answer options were included in the survey.Number Question123456789Please specify your affiliation.Response Choice Grower Non‐growerWhere are you located? Please enterOpen‐ended responsepostal code or zip code. Greenhouse with supplemental lighting (single span) Greenhouse with supplemental lighting (multi‐span)Which type of growing environment Greenhouse (no supplemental lighting)do you typically use? Vertical grow farm (indoor farming, no sunlight ordaylight, with supplemental lighting) Other (please specify) Length (please specify feet or meters) Width (please specify feet or meters)Please estimate the typical size of Wall height (please specify feet or meters)your single‐span greenhouses. Peak height (please specify feet or meters) What is the total area if you have more than onegreenhouse? (please specify feet or meters) Length (please specify feet or meters) Width (please specify feet or meters) Wall height (please specify feet or meters)Please estimate the typical size of Peak height (please specify feet or meters)your multiple‐span greenhouses. Gable width (please specify feet or meters) What is the total area if you have more than onegreenhouse? (please specify feet or meters) Length (please specify feet or meters) Width (please specify feet or meters)What is the typical size of your fully‐ Height (please specify feet or meters)controlled vertical grow farm? What is the total area if you have more than onegrow farm? (please specify feet or meters) Disease and insect infestationAssuming that production is your Environmental controlnumber one concern, please tell us Energy costsabout other important Labor costsoperational concerns. Other costs (please specify) (enter amount below)Please estimate your average I don't knowmonthly electricity costs for lighting. Prefer not to respond Flat energy rate (kWh) Energy rate and demand charges (kWh and kW)How are you billed for electricity? I don’t know Prefer not to respond Other (please specify)17

Grower Perceptions of LED Lighting for HorticultureNumber Question10Which of these crops do you grow inyour greenhouses or vertical farms?11Please select the top plant diseasesthat cause the largest economiclosses for each crop previouslyselected. If the disease is not listed,please specify the relevant disease(and crop) in the "other" commentbox below.12Would you consider using light totreat disease and insects rather thanchemical treatments if available?13Do you use supplemental lighting togrow crops?14What is the primary type ofsupplemental lighting you currentlyuse?15Please provide the followingoperational characteristics aboutyour current supplemental lightingsystem, if known.February 2017Response Choice Basil/herbs Cabbage Carrot Coriander Cucumber Flowers Grapes Green peas, bean, chickpea, lentil or similar crops Leafy greens/Microgreens Lettuce Onion Ornamental crops Pepper Squash Strawberry Tomato Prefer not to respond Other (please specify crop) Downy mildew Powdery mildew Leaf spot Anthracnose Gray mold Leaf blight Other disease/pest Yes No Comments Yes No Comments Metal halide (white light) High pressure sodium (yellowish light) Fluorescent (tubes LED I don't know Other (e.g. induction, plasma) Comments Daily hours of use (summer vs. winter) Number of f

Fifty‐five percent of growers grow crops under HPS lighting; 25% grow crops under LED lighting. Growers were familiar with many LED lighting manufacturers; and had evaluated or purchased LED lighting from GE Lighting, LumiGrow, Philips Lighting, PL Light Systems and Sunlight Supply.

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