Using The Cut Charts - Cutting Systems, Inc.
6 – Machine Torch SetupUsing the cut chartsThe following tables provide cut charts for each set of mechanized consumables. For each consumable type, there aremetric and English charts for mild steel, stainless steel, and aluminum. A consumable diagram with part numbersprecedes each set of cut charts.Each cut chart contains the following information: Amperage setting – The amperage setting at the top left side of the page applies to all the settings given on thatpage. In FineCut charts, the amperage setting for each thickness is included in the cut chart. Material Thickness – Thickness of the workpiece (metal plate being cut). Torch-to-Work Distance – Distance between the shield and the workpiece during cutting. This may also be knownas cut height. Initial Pierce Height – Distance between the shield and the workpiece when the torch is triggered, prior todescending to the cut height. Pierce Delay Time – Length of time the triggered torch remains stationary at the pierce height before the torchstarts the cutting motion. Best Quality Settings (cut speed and voltage) – Settings that provide the starting point for finding the best cutquality (best angle, least dross, best cut-surface finish). Adjust the speed for your application and table to obtain thedesired result. Production Settings (cut speed and voltage) – 70% to 80% of the maximum speed ratings. These speeds result inthe greatest number of cut parts, but not necessarily the best possible cut quality. The arc voltage increases as the consumables wear, so the voltage setting may need tobe increased to maintain the correct torch-to-work distance. Some CNCs monitor the arcvoltage and adjust the torch lifter automatically.Each cut chart lists hot and cold air flow rates. Hot air flow rate – Plasma is on, the system is operating at running current, and the system is in a steady state atthe default system pressure (automatic mode). Cold air flow rate – Plasma is off and the system is in a steady state with air flowing through the torch at the defaultsystem pressure. Hypertherm collected the cut chart data under laboratory test conditions using newconsumables.Powermax125 Operator Manual 80808075
The widths in the following tables are for reference. The data are obtained with the “Best Quality” settings. Differences between installations and materialcomposition may cause actual results to vary from those shown in the tables.Estimated kerf-width compensation – Metric (mm)ProcessThickness 13.63.83.94.133.23.23.63.33.7Mild steel125 A shielded105 A shielded65 A 23.71.645 A shielded1.61.41.31.5FineCut1.31.21.21.2Stainless steel125 A shielded1.92.22.42.62.62.73.133105 A 65 A shieldedPowermax125 Operator Manual 8080801.41.51.845 A 125 A shielded105 A shielded65 A shielded45 A 02.22.22.12.11.91.91.91.92.02.02.12.21.41.61.86 – Machine Torch Setup76Estimated kerf-width compensation
Powermax125 Operator Manual 808080Estimated kerf-width compensation – English (inches)ProcessThickness (inches)22 GA18 GA14 GA10 GA3/161/43/81/25/83/47/811-1/41-1/20.158Mild steel125 A 5 A 1110.1160.11665 A shielded0.0620.0650.0670.0700.0620.06445 A 0.048Stainless steel125 A shielded105 A shielded65 A 0681/43/83/47/811-1/41-1/20.14045 A 0.1100.1190.1010.1120.116105 A 0770.0790.0820.08565 A shielded45 A shielded0.0600.0740.0740.0750.0520.0620.070776 – Machine Torch Setup125 A shielded
6 – Machine Torch Setup125 A shielded consumables78220976Shield220977Retaining cap220976Shield420156Ohmic-sensingretaining cap220975Nozzle220975Nozzle220997Swirl ring220971Electrode220997Swirl ring220971ElectrodePowermax125 Operator Manual 808080
6 – Machine Torch Setup125 A shielded cutting – mild steelAir flow rate – slpm/scfhHot260 / 550Cold345 / 730Best Quality SettingsProduction cePierceDelay TimeCut SpeedVoltageCut 5240180310178Initial Pierce Heightmm%689.210204.611.5200250253032Edge DistanceinchesinchesBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 914177Initial Pierce -1/2Edge Start*1.0* You can pierce thicknesses up to 32 mm (1-1/4 inch) if your CNC software and torch height control system enable you totemporarily raise the torch in order to clear the puddle of dross that can form during the pierce. In Hypertherm’s Phoenix CNCsoftware, for example, this function is referred to as the “puddle jump height.” Using this piercing function may affect consumablelife.Powermax125 Operator Manual 80808079
6 – Machine Torch Setup125 A shielded cutting – stainless steelAir flow rate – slpm/scfhHot260 / 550Cold345 / 730Best Quality SettingsProduction cemmmmInitial Pierce Heightmm%PierceDelay TimeCut SpeedVoltageCut 0.51216204.611.5250251.03032Edge rkDistanceinchesinchesInitial Pierce Heightinches%0.36200VoltageCut /25/83/40.180.452507/811-1/41-1/280Edge StartProduction SettingsCut Speed1/43/8Best Quality SettingsPierceDelay TimePowermax125 Operator Manual 808080
6 – Machine Torch Setup125 A shielded cutting – aluminumAir flow rate – slpm/scfhHot260 / 550Cold345 / 730Best Quality SettingsProduction cePierceDelay TimeCut SpeedVoltageCut 4370183580176270185300179Initial Pierce Heightmm%689.210204.63211.5200250Edge istanceinchesinchesBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 8416178Initial Pierce -1/2Edge StartPowermax125 Operator Manual 8080801.081
6 – Machine Torch Setup105 A shielded consumables82220976Shield220977Retaining cap220976Shield420156Ohmic-sensingretaining cap220975Nozzle220975Nozzle220997Swirl ring220971Electrode220997Swirl ring220971ElectrodePowermax125 Operator Manual 808080
6 – Machine Torch Setup105 A shielded cutting – mild steelAir flow rate – slpm/scfhHot283 / 600Cold345 / mInitial Pierce Heightmm%689.21020012164.62011.525025Edge Start3032Best Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut icknessTorch-to-WorkDistanceinchesinchesInitial Pierce 1-1/4Edge StartPowermax125 Operator Manual 808080Best Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 8351562.026169301581.021175221631.2151771617083
6 – Machine Torch Setup105 A shielded cutting – stainless steelAir flow rate – slpm/scfhHot283 / 600Cold345 / mInitial Pierce Heightmm%9.210200VoltageCut 672901774201690.512164.62011.525025Edge Start3032Production SettingsCut Speed68Best Quality SettingsPierceDelay tanceinchesinchesInitial Pierce Heightinches%0.36200VoltageCut 11-1/484Edge StartProduction SettingsCut Speed1/43/8Best Quality SettingsPierceDelay Time1.01.2Powermax125 Operator Manual 808080
6 – Machine Torch Setup105 A shielded cutting – aluminumAir flow rate – slpm/scfhHot283 / 600Cold345 / mInitial Pierce Heightmm%689.21020012164.62011.525025Edge Start3032Best Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut hicknessTorch-to-WorkDistanceinchesinchesInitial Pierce 1-1/4Edge StartPowermax125 Operator Manual 808080Best Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 371641.025176311671.216182201760.751.085
6 – Machine Torch Setup65 A shielded consumables86420168Shield220977Retaining cap420169Nozzle220997Swirl retaining cap420169Nozzle220997Swirl ring220971ElectrodePowermax125 Operator Manual 808080
6 – Machine Torch Setup65 A shielded cutting – mild steelAir flow rate – slpm/scfhHot222 / 470Cold250 / mBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 302.06561367401353551414501402151462701464Initial Pierce Heightmm3.8%25068100.51.512164.5300640020Edge ceinchesinchesInitial Pierce Heightinches%16 GA3/160.152501/43/81/25/80.06VoltageCut 3912143151438146101463/47/8Production SettingsCut Speed0.110 GABest Quality SettingsPierceDelay TimeEdge Start1Powermax125 Operator Manual 80808087
6 – Machine Torch Setup65 A shielded cutting – stainless steelAir flow rate – slpm/scfhHot222 / 470Cold250 / mBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 75051363201413451414Initial Pierce Heightmm3.8%250681.5100.74.5120.5163001.2Edge ceinchesinchesInitial Pierce Heightinches%16 GA3/161/43/81/25/83/4880.152500.060.18300Edge StartProduction SettingsCut SpeedVoltageCut 1.22313432131191372013614140151400.110 GABest Quality SettingsPierceDelay TimePowermax125 Operator Manual 808080
6 – Machine Torch Setup65 A shielded cutting – aluminumAir flow rate – slpm/scfhHot222 / 470Cold250 / mBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 01438051403351465501444Initial Pierce Heightmm3.8%250681.5100.74.5120.5163001.2Edge ceinchesinchesInitial Pierce Edge StartPowermax125 Operator Manual 808080Production SettingsCut SpeedVoltageCut 61433214016145241430.11/8Best Quality SettingsPierceDelay Time89
6 – Machine Torch Setup45 A shielded consumables90420168Shield220977Retaining cap420158Nozzle220997Swirl retaining cap420158Nozzle220997Swirl ring220971ElectrodePowermax125 Operator Manual 808080
6 – Machine Torch Setup45 A shielded cutting – mild steelAir flow rate – slpm/scfhHot217 / 460Cold241 / mInitial Pierce Heightmm%0.510.52.0400Best Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut ch-to-WorkDistanceinchesinchesInitial Pierce Heightinches%26 GA22 GA18 GA0.08Cut 92161271001301641300.114 GA0.212 GA10 GAVoltage40016 GA0.060.15250Production SettingsCut Speed0.00.02Best Quality SettingsPierceDelay 25 Operator Manual 80808091
6 – Machine Torch Setup45 A shielded cutting – stainless steelAir flow rate – slpm/scfhHot217 / 460Cold241 / mInitial Pierce Heightmm%0.510.52.0400Best Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut h-to-WorkDistanceinchesinchesInitial Pierce Heightinches%26 GA22 GA18 232061231001241341240.212 GA92Cut Speed0.114 GA10 GAVoltage40016 GA0.060.15250Production SettingsCut Speed0.00.02Best Quality SettingsPierceDelay 5 Operator Manual 808080
6 – Machine Torch Setup45 A shielded cutting – aluminumAir flow rate – slpm/scfhHot217 / 460Cold241 / mBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 700129484512760.51740135279513231.5Initial Pierce rkDistanceinchesinchesBest Quality SettingsProduction SettingsPierceDelay TimeCut SpeedVoltageCut 2241251/40.555136961333/320.06Initial Pierce Heightinches0.15%250Powermax125 Operator Manual 80808093
6 – Machine Torch SetupFineCut consumables94420152Shield220977Retaining cap420151Nozzle220997Swirl retaining cap420151Nozzle220997Swirl ring220971ElectrodePowermax125 Operator Manual 808080
6 – Machine Torch SetupFineCut – mild steelAir flow rate – slpm/scfhHot217 / 460Cold226 / ancemmAmmInitial Pierce 83445801270800.423Cut Speed0.030450.54RecommendedPierce orkDistanceinchesAinchesInitial Pierce Heightinches%26 GA24 GA22 GA18 GA16 9079190781658010080300.1400.060.091500.20.414 GA12 GACut Speed0.020 GA4510 GAPowermax125 Operator Manual 808080RecommendedPierce DelayTime0.595
6 – Machine Torch SetupFineCut – stainless steelAir flow rate – slpm/scfhHot217 / 460Cold226 / ancemmAmmInitial Pierce 72233570995720.423Cut Speed0.030450.54RecommendedPierce orkDistanceinchesAinchesInitial Pierce Heightinches%26 GA24 GA22 GA18 GA16 GA10 01907219072110707071300.1400.020.084000.20.414 GA12 GACut Speed0.020 GA45RecommendedPierce DelayTime0.5Powermax125 Operator Manual 808080
6 – Machine Torch Setup Using the cut charts The following tables provide cut charts for each set of mechanized consumables. For each consumable type, there are metric and English charts for mild steel, stainless steel, and aluminum. A consumable diagram with part numbers precedes each set of cut charts.
May 02, 2018 · D. Program Evaluation ͟The organization has provided a description of the framework for how each program will be evaluated. The framework should include all the elements below: ͟The evaluation methods are cost-effective for the organization ͟Quantitative and qualitative data is being collected (at Basics tier, data collection must have begun)
Silat is a combative art of self-defense and survival rooted from Matay archipelago. It was traced at thé early of Langkasuka Kingdom (2nd century CE) till thé reign of Melaka (Malaysia) Sultanate era (13th century). Silat has now evolved to become part of social culture and tradition with thé appearance of a fine physical and spiritual .
On an exceptional basis, Member States may request UNESCO to provide thé candidates with access to thé platform so they can complète thé form by themselves. Thèse requests must be addressed to esd rize unesco. or by 15 A ril 2021 UNESCO will provide thé nomineewith accessto thé platform via their émail address.
̶The leading indicator of employee engagement is based on the quality of the relationship between employee and supervisor Empower your managers! ̶Help them understand the impact on the organization ̶Share important changes, plan options, tasks, and deadlines ̶Provide key messages and talking points ̶Prepare them to answer employee questions
Dr. Sunita Bharatwal** Dr. Pawan Garga*** Abstract Customer satisfaction is derived from thè functionalities and values, a product or Service can provide. The current study aims to segregate thè dimensions of ordine Service quality and gather insights on its impact on web shopping. The trends of purchases have
Chính Văn.- Còn đức Thế tôn thì tuệ giác cực kỳ trong sạch 8: hiện hành bất nhị 9, đạt đến vô tướng 10, đứng vào chỗ đứng của các đức Thế tôn 11, thể hiện tính bình đẳng của các Ngài, đến chỗ không còn chướng ngại 12, giáo pháp không thể khuynh đảo, tâm thức không bị cản trở, cái được
3) Auxiliary charts - change charts 4) Constant pressure charts (C.P. Charts) 5) Cross section charts, 6) Vertical time section, 7) Vertical cross section 8) Te-phi-gram 9) Radar echo charts Other charts Coverage of these charts depends upon the area for which the forecast is to
An Alphabetical List of Diocesan and Religious Priests of the United States REPORTED TO THE PUBLISHERS FOR THIS ISSUE (Cardinals, Archbishops, Bishops, Archabbots and Abbots are listed in previous section)
