Chapter 6: Materials

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Chapter 6: MaterialsMaterial SelectionSustainable Building MaterialsSystem Integration Issues

Chapter 6Materials“Then I say the Earth belongs toeach generation. During its course,Material SelectionThe use of durable, attractive, and environmentallyresponsible building materials is a key element of anyhigh-performance building effort. The use of naturaland healthy materials contributes to the well-beingof the occupants and to a feeling of connection withthe bounty of the natural world.Many construction materials have significant environ mental impacts from pollutant releases, habitat destruc tion, and depletion of natural resources. This can occurduring extraction and acquisition of raw materials, pro duction and manufacturing processes, and transporta tion. In addition, some construction materials can harmhuman health by exposing workers and building occu pants to toxic and hazardous substances. As a result,identification and selection of environmentally preferable materials for use in construction activities at LANLprovide an opportunity to limit such environmental andhuman health impacts.Selecting environmentally attractive materials withreduced environmental impacts is primarily achievedthrough the practice of resource conservation andselection of non-toxic materials. The resources usedto manufacture construction materials affect theenvironment by depleting natural resources, usingenergy, and releasing pollutants to the land, water, andfully and in its own right, nogeneration can contract debtsgreater than may be paid duringthe course of its own existence.”Robb Williamson– Thomas Jefferson, 1789Unfinished pressed fiberboard and the lack of interior finishes and fixtures reduce resource use and indoor airpollutants in the Chesapeake Bay Foundation’s Phillip Merrill Environmental Center in Annapolis, Maryland.Los Alamos National Laboratory Sustainable Design Guide123

Chapter 6 MaterialsSample Characteristics of Environmentally Preferable (EP) Materialsatmosphere. Materials that contain irritating, odorous,hazardous, or toxic components adversely affect humanhealth through out-gassing of volatile components ordirect contact.CharacteristicMaterial CostRelative cost to equivalent products that do not possess sustainable characteristics.Life Cycle Cost Impact(LCI)Relative impact on life cycle cost of building operations (not to be confused withenvironmental life cycle assessment, which measures environmental burdens, notfinancial impact).Energy Efficiency (EE)Construction materials that directly influence building energy use.Water Efficiency (WE)Construction materials that directly influence building water use.Locally Manufactured(LM)Construction materials that are manufactured within a defined radius (500 milesfor the LEED Rating System) of Los Alamos, New Mexico. LANL strongly encouragesthe use of construction materials manufactured in northern New Mexico.Material Reduction(MR)Products or materials that serve a defined function using less material than istypically used.Locally Derived RawMaterials (LRM)Construction materials that are locally manufactured using raw materials obtainedwithin a defined radius of Los Alamos, New Mexico. LANL strongly encouragesthe use of construction materials manufactured using raw materials derived fromnorthern New Mexico.Non-Toxic (NT)Construction materials that release relatively low levels of emissions of odorous,irritating, toxic, or hazardous substances. Volatile organic compounds (VOCs),formaldehydes, and particulates and fibers are examples of substances emittedfrom construction materials that can adversely impact human health (allergens,carcinogens, irritants).Recycled Content (RC)Amount of reprocessed material contained within a construction product thatoriginated from post-consumer use and/or post-industrial processes that wouldotherwise have been disposed of in a landfill.Salvaged (S)Construction materials that are reused as-is (or with minor refurbishing) withouthaving undergone any type of reprocessing to change the intended use. This includesthe reuse of existing building structures, equipment, and furnishings at LANL.Rapidly Renewable (RR)Construction materials that replenish themselves faster (within 10 years) thantraditional extraction demand; and do not result in adverse environmental impacts.Certified Wood (CW)Construction materials manufactured all or in part from wood that has beencertified to the standards of the Forest Stewardship Council as originating from awell-managed forest.Craig Miller, DOEIdeally, materials choices would be made based on arigorous assessment of environmental burdens throughout the entire of the product or material. This practice,known as environmental life cycle assessment, is rarelyfeasible for most building procurement decisions. It ispossible, however, to use life cycle thinking to comparewhat is known about the environmental performanceof products and make informed choices. Materials thatCategoryEngineered wood products conserve wood and generateless waste.124Los Alamos National Laboratory Sustainable Design Guide

Chapter 6 MaterialsEnvironmentally preferable building materials havea reduced adverse effect on human health andthe environment when compared with competingproducts for the same application. The selection ofEP construction materials should always be basedon functional performance, environmental perfor mance, and economic costs. First costs and lifecycle costs for building materials must be takeninto consideration to ensure a balance betweenfunctional and environmental performance.“We shall require asubstantially new mannerof thinking if mankindis to survive.”– Albert EinsteinMaterialCeiling tilesMaterialcLifoecy stcleEncoerstgyimefWfici pacattenercM effic yatieernciaylrLoedcaucllytiomLonanucallyfaNo der reCenertiwfieaSa d w blelvaoge oddSustainable Design Evaluations for Materials and Resourceshave a reduced environmental impact are knownas environmentally preferable (EP) materials. – Fabrics (wall/furniture) Resilient flooring – – Interior/exterior paints Sealants and adhesives Steel Cement/concrete Insulation – Bathroom partitions Brick/CMU Roofing Windows – – Ceramic tile Insulating concrete forms – Structural insulated panels – Aerated autoclave concrete –CarpetWood productsGypsum wallboardFurnitureDoors – Exterior finishesPermeable paving Potentially applicable Material & Resource issue, research ongoing Applicable Material & Resource issue( ) Equivalent, (–) Generally less expensive, or ( ) Generally more expensiveLos Alamos National Laboratory Sustainable Design Guide125

Chapter 6 MaterialsRecycled-Content ProductsEnvironmentally preferable construction materialsmay possess any one or more of the characteristicsdescribed previously, and they may possess these char acteristics in varying degrees. A product may containmore or less recycled content, for example, or be betteror worse in terms of indoor air emissions. The moreEP characteristics a construction material possesses, andthe greater the degree to which it possesses them,the better. Materials can also have environmental drawbacks, and these must be weighed against the EPcharacteristics when making a selection. Finally, theperformance of a product must be assessed not onlyin the abstract, but also in the context of the specificapplication in the building.The following internet Web sites identify manufacturersthat offer products meeting one or more EP criteriafor each material tar/purchasing/2d products.htmlwww.oikos.comUnder the Resource Conservation and RecoveryAct (RCRA), EPA established the AffirmativeProcurement (AP) Program to promote pro curement of products with recycled content.Executive Order 13101 was issued to improvefederal use of recycled content products andenvironmentally preferable products and ser vices. EPA’s Comprehensive Procurement Guidelines (CPG) identifies such products along withminimum recycled content requirements forfederal agency procurement. Fifty-one suchitems are currently designated as EPA CPGcompliant items with new products and cate gories added each year. The product categoriescurrently include: Paper and Paper Products, including sanitarytissue, printing and writing paper, newsprint,paperboard and packaging, and paper officesupplies (e.g., file folders, hanging files). Non-Paper Office Products, including binders,recycling and trash containers, plastic desktop accessories, plastic envelopes, trashbags, printer ribbons and toner cartridges,report covers, plastic file folders, and plasticclipboards. Construction Products, including insulation,carpet, cement and concrete, latex paint,floor tiles, patio blocks, shower and restroomdividers, structural fiberboard, and laminatedpaperboard. Transportation Products, including channel izers, delineators, parking stops, barricades,and cones. Landscaping Products, including garden andsoaker hoses, mulch, edging, and compost. Miscellaneous Products, including pallets,mats, awards, and plaques.CheyenneSalt Lake CityDenverDodge CityLas VegasLANLSan DiegoPhoenixOklahoma CitySanta FeAmarilloAlbuquerqueDallasLas CrucesEl PasoThis map shows cities within a 500-mileradius of Los Alamos, the recommended maximumdistance for material transportation.126Los Alamos National Laboratory Sustainable Design Guide

Chapter 6 MaterialsSustainable Building MaterialsCeiling TileCeiling tiles are manufactured from a variety of differ ent materials, including mineral fibers (mineral wooland cellulose fiber), fiberglass, gypsum, and polystyrene. Ceiling tiles are available with recycled contentup to 95 percent. Slag wool from the steel industry,newspaper, glass, and sugar cane fiber are examples ofrecovered materials used in the manufacture of ceilingtiles. Ceiling tiles are also recyclable when replaced ordiscarded. Most major ceiling tile manufacturers havebecome environmentally conscious and resourceefficient through raw materials acquisition, manufactur ing plant operations, and waste management.CarpetLight reflectance is also an important part of a ceiling.The light reflectance (LR) characteristic of ceiling tilesenhances the efficiency of indirect lighting, which canreduce light requirements and energy costs. Highlyreflective ceiling tiles have an LR of 0.85 or greaterand should be specified with indirect, high-efficiencylighting, and can be incorporated as part of a daylight ing strategy.Nylon and polyester are common carpet fabrics. Suchcarpets have been identified under the CPG program tobe available with recycled content of up to 100 percentfor polyester and nylon carpet face fiber and up to70 percent for nylon carpet backing. Carpet backing,such as vinyl, is also available with recycled content upto 100 percent. Reconditioned carpets are consideredto be 100 percent recycled content. In addition, carpetcushion is available with recycled content ranging from15 to 50 percent for bonded polyurethane, 40 percentfor jute, 100 percent for synthetic fibers, and 60 to90 percent for rubber. Some carpet manufacturers havebuyback programs for used carpet. Most major carpetRecycled-content ceiling tiles are readily available atno increased cost. Additional first costs are incurred forhigh-LR ceiling tiles. However, the life cycle costs arelower when considering the operating cost savingsassociated with reduced lighting requirements for anindirect, high-efficiency lighting system.Recycled Content for CarpetCarpet ComponentsRecycled ContentPolyesterUp to 70%NylonUp to 100%CarpetBackingVinylUp to 100%NylonUp to 70%CarpetCushionBondedPolyurethaneUp to 50%JuteUp to 40%Synthetic FibersUp to 100%RubberUp to 90%LANLCarpet FaceFiberLANL new construction uses a variety of regionally available building materials.Los Alamos National Laboratory Sustainable Design Guide127

Chapter 6 Materialsmanufacturers are increasingly environmentally con scious regarding raw materials acquisition, operation ofmanufacturing plants, and waste management.Carpet can be a detriment to indoor air quality. Onceinstalled, carpets can trap pollutants from the air andfrom people’s shoes, and they can be difficult to cleanthoroughly. If they get wet, carpets with accumulateddirt can become a breeding grounds for mold. In addi tion, VOCs are released from the carpet, cushion, andadhesives, especially in the period immediately follow ing installation. The Carpet and Rug Institute (CRI) hasVolatile Organic Compound (VOC)Limits for CarpetCarpet ComponentsVOC LimitsCarpet 0.5 mg/m2/hrCushion 1.0 mg/m2/hrAdhesive 10.0 mg/m2/hran indoor air quality (IAQ) test program that limits VOCemissions from carpet products. Carpet installed at LANLfacilities should comply with the CRI IAQ test program.Fabrics (Wall/Furniture)Fabric materials are common components of furniture(including partitions) and sound absorbing products.Major manufacturers of these products have recycledcontent fabric options available. IAQ issues associatedwith emissions from such fabric materials as well asinstallation requirements (such as use of adhesives)should be considered. Materials specifiers must alwaysconsider manufacturing location and transportationrequirements. Cost for recycled content fabrics canvary, but in most cases will not impact cost.Recycled content carpet complying with the CRI IAQtest program is readily available at no added cost.Requirements for recycled productsC&A Floor CoveringsLANL, including construction contractors forLANL, are required to purchase productswith recycled content, as long as recycled content versions of the products meet the applica ble performance specifications, are availableat a competitive price, and are available withina timeframe that doesn’t delay schedules.Descriptions of CPG products and recycled content requirements are available at www.epa.gov/epaoswer/non-hw/procure/index.htm.LANL specs recommend recycled-content carpeting.128Los Alamos National Laboratory Sustainable Design Guide

Chapter 6 MaterialsResilient Flooring(Linoleum, Cork, Bamboo)Similar to carpet floor coverings, IAQ is a sustainabilityissue for resilient flooring. Emissions associated withthe flooring material selected as well as the adhesivesused for installation are potential contributors to poorIAQ. Low or no-VOC adhesives should be used for allresilient flooring installation. Vinyl-based resilient floor ing (VCT and PVC) should generally be avoided due tothe use of hazardous and toxic substances in the pro duction process. Off-gassing from rubber flooring aswell as odors from linseed oil in linoleum may causeproblems for chemically sensitive people. Light reflect ance is another IAQ issue that should be consideredwhen selecting resilient flooring to ensure adequateperformance as part of the lighting (and daylighting)design efforts.While recycled-content resilient flooring is readily available, cost varies widely depending on the resilient flooringmaterial selected. Consider maintenance issues whenselecting resilient flooring materials. Those requiring fre quent maintenance or harsh chemicals for cleaning,waxing, and stripping should be avoided. The majorityof cork and linoleum flooring is produced in Europe,resulting in significant transportation impacts.Forbo IndustriesCommon types of resilient flooring materials include vinylcomposition tile (VCT), vinyl (PVC) tile and sheet, rubbertile and sheet, linoleum tile and sheet, and cork tile andplanks. The CPG program requires 90 to 100 percentrecycled content for rubber flooring. Vinyl and PVCplastic can be recycled for use in the manufacturing ofvinyl flooring. Similarly, recycled rubber and tires can beused to manufacture rubber flooring. Natural linoleumis made from cork, linseed oil, wood flour, and pinerosin. Cork used in linoleum and cork tile/planks is sus tainably harvested from the bark of cork oak.Robb WilliamsonNatural linoleum is a low-VOC flooring.Bamboo is a rapidly renewable substitute for hardwood.Los Alamos National Laboratory Sustainable Design Guide129

MaterialsInterior/Exterior PaintsSealants and AdhesivesVOC Limits for PaintLatex paints are available with recycled content.Reprocessed latex paints in white, off-white, and pastelcolors are available with up to 20 percent recycledcontent. Reprocessed latex paints in gray, brown, earthtones, and other dark colors are available with up to99 percent recycled content. Consolidated latex paint(no color designation) composed of 100 percent recycled content is available for use as an undercoat or forexterior applications where color is not of concern.Paint is a potential contributor to poor IAQ. Regardlessof the types of paints used, VOC emissions from paintsshould be minimized. Green Seal (GS), an independentnonprofit organization that certifies products followingthe ISO 14024 environmental labeling standards, hasdeveloped a standard (GS-11: Paints) to limit VOCPaintApplicationsVOC Content Limit*(grams of VOC per liter)InteriorCoatings(GS-11)Flat 150Non-Flat 50ExteriorCoatings(GS-11)Flat 200Non-Flat 100AntiCorrosive(GS-03)Gloss 250Semi-Gloss 250Flat 250*Excluding water and tinting added at the point of sale.PPG Architectural Finishes, Incemissions and prohibit the use of specific toxic chemicals in paints. Interior and exterior paints used at LANLshould comply with the GS standard. Although notall paints meet the GS standard, all major paint manu facturers produce GS-compliant paints (though veryfew of them are certified by Green Seal).There is little or no cost increase associated with GScompliant paints. Although recycled-content paintsare available, inventories vary with the quantities beingrecycled. Recycled paints are typically less expensivethan new “virgin” paints.Low and zero-VOC paints protect indoor air quality.IAQ considerations are the most important sustainability characteristics associated with sealants and adhe sives. These products can contain toxic chemicals thatare released during construction as well as duringbuilding occupancy. Due to air quality laws enacted inthe state of California, all major sealant and adhesivemanufacturers now offer products that limit VOC emis sions and prohibit the use of specific toxic chemicals.Green Seal has also developed a standard (GS-36:Commercial Adhesives) to limit VOC emissions and prohibit the use of specific toxic chemicals. Californiaand/or GS-compliant adhesives should be required forconstruction at LANL.No-VOC and low-VOC sealants and adhesives are readily available and are becoming the industry standard.As a result, such non-emitting or low-emitting sealantsand adhesives can be used at no additional cost.VOC Limits for SealantsSealantApplicationsVOC Content Limit*(grams of VOC per liter)Architectural250Roadways250Single-PlyRoof MaterialInstallation/Repair450Non-Membrane RoofInstallation/Repair300Other420Sealant PrimerApplicationsVOC Content Limit*(grams of VOC per liter)Architectural –Nonporous250Architectural – Porous775Other750*Water; acetone; parachlorobenzotrifluoride (PCBTF); cyclic, branched orlinear, fully methylated siloznes (VMS); and difluoroethane (HFC-152a) are notconsidered part of the product.130Los Alamos National Laboratory Sustainable Design GuideSource: California Bay AreaAir Quality Management District Source: California South Coast Air Quality DistrictChapter 6

MaterialsSteelVOC Limits for AdhesivesAdhesiveApplicationsVOC ContentLimit* (gramsof VOC per liter)ArchitecturalAdhesiveApplicationsVOC ContentLimit* (gramsof VOC per liter)SpecialtyIndoor carpet50PVC welding285Carpet pad50CPVC welding270Outdoor carpet150ABS welding400Wood flooring100Plastic cement welding250Rubber flooring60Adhesive primer for plastic250Subfloor50Contact adhesive80Ceramic tile65Special purpose contact adhesive250VCT and asphalt tile50Adhesive for traffic marking tape150Dry wall and

Construction materials that ar e manufactur ed within a defined radius (500 miles for the LEED Rating System) of Los Alamos, New Mexico. LANL str ongly encourages the use of construction materials manufactur ed in norther n New Mexico. Pr oducts or materials that serve a defined function using less material than is typically used.

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