AT PRODUCT SERIES BROCHURE ATevo Battery Charger

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HindlePower Inc.1075 Saint John StreetEaston,PA ing ATevo.the premiere choice for all stationaryDC OUTPUTAC INPUTVoltage Ratings:24, 48, 130 or 260 Vdc nominalInput Voltage:120120V 60 Hz*Current Ratings:6, 12, 16, 20, 25, 30, 40, 50, 75, 100, 125, 150,200, 250, 300, 400, 500, 600, 800, 1000 Adc208208V 60 Hz240240V 60 Hz480480V 60 Hz1ph units available from 6-100A (130V only up to 75A)3ph units available from 25A-1000A(24 and 48V start at 50A)(refer to page 3 available charger output ratings)600600V 60 Hz220220V 50/60 Hz380380V 50/60 Hz416416V 50/60 HzMT1120/208/240 60 Hz*Continuous Rating:110% rated current at maximum equalizevoltage at -18 to 50 CTransient Rating:Per NEMA PE-5Current Limit Adjustment Range:50% to 110 % rated outputensuring your DC system reliability”Voltage Regulation: 0.25% for line, load, and temp. variations*Regulation at max. extended equalize voltages may not meet 0.25%Electrical Noise:26dBrncRipple:24/48Vdc Filtered on battery 30mVrms Battery Eliminator 30mVrms130Vdc Filtered on battery 100mVrms Battery Eliminator 100mVrms Super Eliminator on battery 30mVrms260Vdc Battery Eliminator 200mVrmsSurge Withstand Capability:Designed to meet IEEE-472, ANSI C37.90aSAFETY & ACCEPTANCEAT PRODUCT SERIES BROCHURE Meets NEMA PE5 Third party agency approvals:ATevo Battery Charger#JF5054-00 R0101*120 Vac and multi-tap inputs not available for certainsingle phase units and all three-phase unitsInput Voltage Tolerance: 10%, -12%Input Frequency Tolerance: 5%85-90% typical for 130Vdc at50-100% loadENVIRONMENTAL Operating ambient temperature -10 C to50 C w/o derating Operating altitude 3300 feet (1000m)above sea level w/o derating Relative humidity 0% to 95%(w/o condensation) Audible noise less than 65 dBA at anypoint 5 feet (1.5m) from any verticalsurface of enclosure

INTRODUCTION1SETUP MADE EASY224/7 SUPERVISION & ALARM VERIFICATION3INSIGHT AT A GLANCE“Much more than a StationaryBattery Charger”HindlePower’s AT Series BatteryChargers have been the industrystandard in stationary utilityapplications for over 40 years.As the demand for full systemreliability increases, our productshave evolved to include powerfuldiagnostics to better assess the healthof your charging system. ATevo is thenext generation of the legacy AT Series product line. It is designed andmanufactured with the same highquality and reliability you’ve come toexpect from HindlePower.Not only is ATevo equipped with thesame standard AT Series Chargerfeatures, it is loaded with a host ofalarms and diagnostics designedto better identify both potential dcthreats and real-time dc issues.ATevo’s built-in HindleHealth Systemacts as both a configurationverification and self-diagnostic tool toensure your dc system reliability.Equipped with an easy to useinterface with graphical, back-lit LCDdisplay, the ATevo offers a moreelegant and intuitive user experience.Packed with a host of powerfulfeatures and options, ATevo is theclear choice for all utility batterycharger applications.HINDLEHEALTHSYSTEMHindleHealthSystem gives youunparalleled insightinto the reliability ofyour DC system.TABLE OFCONTENTS1Specifications2HindleHealth System3Available Models& Standard Enclosures4Standard Features5Advanced Options6Additional Accessories& Enclosure Options7SIMPLE.INTUITIVE.EASY.4With its built in setup wizard, the HindleHealthSystem will walk you through all charger settings andensure they are set to your requirements.At any moment, if a dc system or battey chargerabnormality occurs, the HindleHealth System will identifythe issue and alert the operator via the HMI Screen and LEDindicator lamps. Every feature of the battery charger will bealarmed by the HindleHealth System, plus any third partdevice connected through the auxiliary board.Know your system’s condition instantly with theHindleHealth System status lights. Green, you are good togo. Solid Red, some maintenance is required. Blinking Red,immediate action is required.SYSTEM COMPATIBILITYThe ATevo HindleHealth System was designed to workindependently with the battery charger or in tandem withany new HindlePower products. When paired with an EPICSeries Console, or EPIC Battery House, the HindleHealthSystem will act as a supervisory device, overseeing theentire system.2“You can’tput a priceon peace ofmind”13ATevo Ordering Codes2

AVAILABLE MODELS & STANDARD ENCLOSURES (Single Phase Inputs)DC OUTPUT e5054Approx.Shipping Weights(lbs.(kg))121 (55)AVAILABLE MODELS & STANDARD ENCLOSURES (Three Phase Inputs)DC OUTPUT RATINGSHeat Losswatts (BTU/hr)VOLTS505433 (111)24VdcApprox.ShippingWeights(lbs.(kg))Heat Losswatts (BTU/hr)505070232 (105)231 (789)755070251 (114)344 (1174)1005070269 (122)457 (1558)1255030392 (178)569 (1943)1505030413 (187)682 (2328)125054121 (55)60 (204)165054132 (60)78 (265)205054138 (62)96 (327)255054138 (62)118 (404)2005030479 (217)908 (3098)305054147 (66)141 (481)2505030658 (298)1133 (3868)405054149 (67)186 (635)3005030670 (304)1359 (4638)505054177 (80)231 (789)4001631150 (522)1810 (6178)755070282 (128)344 (1174)5001631300 (590)2261 (7717)6001631530 (694)2712 (9257)1005070317 (143)457 (1558)8001982020 (916)3614 (12336)65054121 (55)42 (144)10001982440 (1107)4516 (15416)125054135 (61)79 (268)505070257 (117)311 (1061)165054157 (71)103 (352)755070305 (138)463 (1582)205054175 (79)128 (436)1005070327 (148)616 (2103)1255030461 (209)769 (2624)255054175 (79)158 (548)1505030471 (214)921 (3145)305054181 (82)189 (644)2005030535 (243)1227 (4187)2505030750 (340)1532 (5229)3005030816 (370)1837 (6272)4001631100 (499)2448 (8356)48Vdc5070405054198 (90)250 (852)505054204 (92)311 (1061)755070321 (146)463 (1582)5001631350 (612)3058 (10440)1005070398 (178)616 (2103)6001981600 (726)3669 (12524)65054146 (67)71 (243)8001982020 (916)4890 (16693)125054186 (84)137 (467)10001982400 (1089)6111 (20861)165054211 (96)181 (617)255070261 (118)279 (953)205054235 (107)224 (766)305070261 (118)334 (1140)405070300 (136)443 (1513)255054235 (107)279 (953)505070333 (151)553 (1887)305054241 (109)334 (1140)755070407 (184)826 (2821)1005030629 (285)1100 (3755)1255030661 (300)1376 (4690)1505030663 (301)1647 (5624)130Vdc405070341 (155)443 (1513)505070384 (174)553 (1887)755070422 (192)826 (2821)2005030746 (338)2195 ( 7492)65054199 (90)120 (411)2501631130 (513)2742 (9360)125054227 (103)235 (803)3001631330 (603)3289 (11229)1631580 (717)4384 (14965)165070380 (172)312 (1064)400255070420 (190)484 (1652)5001982150 (975)5478 (18702)6001982650 (1202)6573 (22439)8001983250 (1474)8762 (29912)165070344 (156)312 (1064)255070372 (168)484 (1652)505030683 (309)963 (3286)755030725 (329)1441 (4920)1005030819 (371)1920 (6553)1501631319 (598)2877 (9820)2001631502 (681)3834 (13088)3001982323 (1053)5748 (19622)4001982428 (1101)7662 (26156)260VdcHOW TO SIZE YOUR BATTERY CHARGER(Simplified Formula)(AMPSCabinetStyleAh x 1.Rt) L Continuous ChargerOutput RatingAh R L t Ampere hours removedRecharge factor (1 Pb) or (3 NiCd)Additional standing loadRecharge time in hours350705030163198

STANDARD FEATURESATevo comes with a host of standardfeatures and software capabilities.“What’sin thebox?”EVENT LOGGINGUNIVERSAL CONTROL BOARDDon’t miss a thing! ATevo can log up to 1024events such as alarms and/or parameterchanges.No more overstocked boards. The mainGRAPHICAL LED DISPLAYSTANDARD FILTERINGATevo’s easy to use interface gives you all theinformation you need with no guess-work.Explore what these features willdo for you.GROUND FAULT METERINGELIMINATOR (OPTIONAL)Three levels of password protected securityprevents unauthorized users from changingany settings on the ATevo charger.ALARMING (DIAGNOSTIC)CAPABILITYLOCAL & REMOTE VOLTAGE SENSEATevo provides you with advanced alarming capability right out of theAllows the charger to read the batteryterminal voltage.indicator light comes standard with HVDC, LVDC, dc output failure, acinput failure, and ( )/(-) ground fault.High DC VoltageLow DC VoltageDC Output FailureAC Input FailureGround FaultSummaryreduces the output ripple voltage to lessthan 30mVrms through 48 Vdc, less than100mVrms for 130Vdc batteries, whenmeasured at the battery terminals with abattery connected.Standard, digital, zero-center voltmeteralerts users of any imbalance on the DC bus.SECURITY operate for any ATevo charger. High Level DetectLow Level DetectSCR Failure Over-tempAC RippleRelay Failure BATTERY OPEN ALARMEnsures battery continuity and alerts youshould the charger not be connected to abattery.Open BreakerOpen External and InternalFeedbackEnd of DischargeBattery Open AlarmCurrent LimitDYNAMIC CURRENT LIMITThe ATevo allows users to aggregate alarms by high priority alarm andlow priority alarm. This allows users to customize alarm groupingsbased on their interpretation of priority requiring attention.ambient temperatures above 50 C. Note: notavailable on 30 to 100 amp chargers.430mV without battery for 24Vdc and 48Vdcchargers.100mV without battery for 130Vdc chargers.200mV without battery for 260Vdc chargers.* 260Vdc chargers only available withSUPER FILTERING (OPTIONAL)30mV on battery only for 130Vdc chargers.CIRCUIT BREAKER PROTECTIONATevo comes factory equipped with thermalmagnetic or hydraulic magnetic breakers forboth the AC input and DC output. OptimalAmpere Interrupting Capacity (AIC) ratingsthat are higher than standard are available.Refer to circuit breaker table documentJF5072-00 for a full list of AIC ratings.Please note that certain size chargers do not

ADVANCED OPTIONSAUXILIARY INPUT/OUTPUT (I/O) BOARDATevo now becomes the centralpoint of your DC system. The optionalAuxiliary I/O Board (A4) gives users theability to monitor status of third partyVent Fan Statusequipment. It is equipped with:COMMUNICATIONSATevo communication options allow users to remotely observe any status or perform any functionthat is accessible at the charger’s front panel display. Multiple communication options are availableas follows:Ground Fault Devices Temperature Electrolyte Level Sensor(6) programmable alarm relays(4) programmable generic binary inputs(4) programmable generic analog inputsUp to 2 auxiliary input/output boards maybe installed in an ATevo charger.Hydrogen SensorDoor AlarmBreaker StatusPROGRAMMABLE ALARM RELAYS *Relays are rated for 0.5A @ 125Vac/Vdc Change states based on any alarm condition or status point Can be configured to be latching or non-latching Adjustable time delaySERIAL COMMUNICATIONS ADAPTER Allows connections to either RS-232 or RS-485 networks Supports DNP3 Level 2 and Modbus ProtocolsEN5034-##ETHERNET COMMUNICATIONS ADAPTER Supports standard RJ45 10/100 Mbps copper Ethernet connections ATevo can support one (1) Ethernet Communication Adapter Supports DNP3 Level 2 and Modbus Protocols simultaneouslyEN5035-##IEC 61850 COMMUNICATIONS ADAPTER IEC 61850 communications capability, an international standard definingcommunication protocols for intelligent devices used in electrical substationsEJ5701-##EJ5301-##HINDLEHEALTH PLUSPROGRAMMABLE GENERIC BINARY INPUTS The four (4) binary inputs are optically isolated from ATevo and each other Input can be user configured for 12, 24, 48, or 130Vdc thresholds Can be configured to be active high or active low, and generate alarms andcontrols such as charger shut-down Typical uses include remote shut-down, electrolyte level, ventilation fan failure,& more.Much more than just a battery charger. HindleHealth Plus gives you all the benefits ofthe HindleHealth System, and now extends it to your battery. This optional feature willgive you the ability to: BATTERY TYPE ALARM TERMINAL BLOCKFeatures a separate molded phenolic terminal block, wired directly to theAuxiliary Alarm Relay PC Board. It allows the user to connect remote alarmwiring with ring or fork type lugs. The terminals accept wire sizes #16 to #14AWG.These features allow for better visibility on the health of your battery ensuring it willrespond when needed.EJ5130-##Accurately measure float currentMeasure battery charge and discharge currentMeasure ripple voltage and currentMeasure battery and ambient temperature PROGRAMMABLE GENERIC ANALOG INPUTS The four (4) analog inputs are rated for 0-10Vdc and are referenced to ATevo DC (-) Analog inputs can be scaled to report and alarm in primary values. Uses may include: AC voltage, AC current, and temperature transducer inputsUPCOMINGFEATURENote: -## indicates additional part numbers specific tomodel ranges. Consult factory for additional information.* Higher current rating available upon request.5

ADDITIONAL ACCESSORIES& ENCLOSURE OPTIONSAC LIGHTING ARRESTORRecommended for installations with risk of frequent AC surges, such as highelevations or severe weather. Is in accordance with IEEE 472 requirements.EJ5308-##TEMPERATURE COMPENSATION & BATTERY TEMPERATURE/ALARMAdjusts the dc output in response to battery temperature fluctuations. Consists of anexternal temperature probe mounted on or near the battery. Useful for all batterytypes with available probe lengths of 25, 50, 100 and 200 ft.Displays battery temperature on charger LCD display and can trigger alarm.EJ5304-##NEMA 2 DRIP SHIELDProvides a drip shield on the enclosure to protect it fromfalling dirt and/or dripping water.E10191-##NEMA 4 ENCLOSURESAll-weather enclosures. Will also accomodate NEMA 12 and 13.CONSULTFACTORYRELAY RACK MOUNTINGAvailable for 5054 and 5070 enclosures. These mountingdevices are useful for 23”/24” relay racks.E10193-##FLOOR STANDSAllows for floor mounting of smaller, typically wall-mounted enclosures.These stands universally allow for the base of the charger to be approximately44 inches/1.2m from the base or floor.E10192-##E15008-##FORCED LOAD SHAREProvides for equal load sharing of 2 identical chargers in parallel, allowing for systemredundancy.EJ5306-##WALL MOUNTING BRACKETSAllow for wall mounting of typically floor mountedenclosures. These brackets are limited to 5070enclosures.AC/DC CIRCUIT BREAKER AUXILIARYCONTACTSAllows for remote indication of breaker position.EJ1075-##LOCKING PROVISIONSExtra security by physically locking the front door.SD MEMORY CARDAllows user to copy data from event log and used for firmware updates.PM5020-##HEAT SHRINK WIRE MARKERSProvides the additional durability of heat shrink wire markers on the ends of eachwire and corresponds to the schematic.EJ1076-##AC METERINGDisplays AC voltage, current, and frequency on the charger’s existing digital LCDdisplay.EJ5303-##FAN CONTROLLERMounted in a separate NEMA 1 enclosure, this option provides acontactor that will close once the charger is in equalize or a adjustablebus voltage threshold has been surpassed.TRANSDUCERSCapability to transmit analog outputs as selected for either 4-20mA, 0-5VDC, 0-10VDC for each of these M COLORS & TOUCH UP PAINTAll ATevo enclosures feature an ANSI 61 gray apoxy powdercoat finish. Customcolor options are available upon request. Please provide either ANSI, PMS, orRAL color desired.CONSULTFACTORYCABINET HEATERSProvide for anti-condensation heating of the battery charger cabinet.EJ5156-##INSECT/RODENT/SNAKE SCREENINGProvides an added protective screen device that inhibits the entrance ofinsects, reptiles, and small animals in a NEMA 1 or NEMA 2 enclosure.EJ1076-##CIRCUIT BREAKER INTERLOCKSAn added measure of protection that allows the operator to open the batterycharger door only when the AC and DC breakers are open.EJ5311-##COPPER GROUND BUSOffers a convenient means to tie the ATevo to the building’s ground.EI5098-##10A EJ5017-2#20A EJ5017-3#AC VoltageDC L COATINGSFungus proofing, anti-static, and conformal.6Fungus 76-03

ATEVO ORDERING CODEDESCRIPTIONSAMPLE EXKXLXMXNXPGQ1GRAC Input Protection****FEATUREATEVNumber of input phasesNominal DC OutputVoltageNominal DC OutputCurrent(refer to page 3)DC Output FilteringAC Input Supply VoltageCODEFEATURESStandard AICMMedium AICHHigh AICUUltimate AICSStandard AICMMedium AICHHigh AIC1Single Phase3Three Phase02424 VdcUUltimate AIC04848 VdcXNo Aux I/O Board Supplied130130 Vdc1One Aux I/O Board260260 Vdc2Two Aux I/O Board3Three Aux I/O Board (Consult Factory)4Four Aux I/O Board (Consult Factory)AOne Aux I/O Board w/ Barrier Terminal BlocksHDC Output Protection****0066 Adc125125 Adc01212 Adc150150 Adc01616 Adc200200 Adc02020 Adc250250 AdcBTwo Aux I/O Board w/ Barrier Terminal Blocks02525 Adc300300 AdcCThree Aux I/O Board w/ Barrier Terminal Blocks (Consult Factory)03030 Adc400400 AdcDFour Aux I/O Board w/ Barrier Terminal Blocks (Consult Factory)04040 Adc500500 AdcXNo Remote Communications Supplied05050 Adc600600 Adc1Serial Communications Module07575 Adc800800 Adc2Ethernet Communications Module100100 Adc1k01000 Adc3Both Serial & Ethernet Communications Module4IEC 61850 Communications Module5Custom Communications (Consult Factory)XNo Hindle Health Plus SuppliedFStandard FilterEEliminator Filter*SSuper Eliminator120120V 60 Hz**208208V 60 Hz240240 60 Hz480480 60 Hz600600 60 Hz220220V 50/60 Hz380JKAuxiliary I/OPC Boards(referRemoteCommunicationsL,M,NFor Future UsePHindleHealth Plus*****Hindle Health Plus SuppliedXStandard Internal CU-AL Compression Box Lug SuppliedGCopper Ground Bus Bar SuppliedLAC Input Lightning Arrestor Supplied380V 50/60 HzBBoth Ground Bus (G) and Lightning Arrestor (L) Supplied416416V 50/60 Hz1NEMA Type 1 (Standard)MT1120/208/240 60 Hz***2NEMA Type 2 Drip Shield Mounted to Standard NEMA Type 1 Enclosure4Special NEMA Type 4 (12) Water-Proof Cabinet (Vented & Fan Cooled)**120Vac not available on 130Vdc for 30A, 50A, and 75A units***Multi-tap input only available on single-phase units 25A or lessQRSite WiringProtectionEnclosure Type**** AC and DC breakers must match for chargers in a 5054 enclosure***** For future use7

measured at the battery terminals with a battery connected. SUPER FILTERING (OPTIONAL) 30mV on battery only for 130Vdc chargers. ELIMINATOR (OPTIONAL) 30mV without battery for 24Vdc and 48Vdc chargers. 100mV without battery for 130Vdc chargers. 200mV without battery for 260Vdc chargers. * 260Vdc chargers

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