AT30 Series - Power Solutions

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AT30 SeriesMicroprocessorControlled Float BatteryChargersAdvanced technologymicroprocessor controlBATTERY CHARGERRANGE SUMMARYRESERVEPOWERPublication No: US-AT30-RS-002 July 2013

AT30MicroprocessorControlled Float BatteryGroupAT10.1ChargerWhat is the AT30?Combining the performance and accuracy of a microprocessor with the reliability of SCR power conversion technology makesthe AT Series the standard in stationary battery chargers. AT30s are easy to install, operate and maintain. The AT30 is packedwith the most standard features and best warranty in the industry.What are the most common applications for the AT30?Utility & CommunicationsPower GenerationSubstationsMicrowave Relay SitesSwitchgearManufacturingEmergency DC PowerDC Operated BreakersAlarm SystemsCommercialAlarm SystemsUninterrupted PowerSystemsDC Control SystemsTransportationSignal SystemsSwitchgearAlarm SystemsSpecificationsAC Input Voltage:3208 Vac 60Hz3240 Vac 60Hz3480 Vac 60Hz3550-600 Vac 60Hz3220 Vac 50/60Hz3380 Vac 50/60Hz3416 Vac 50/60Hz Input Voltage Tolerance: 10%, -12% Input Frequent Tolerance: 5% Efficiency:85-90% typical for 130Vdc at 50-100% loadDC Output Voltage Ratings:12, 24, 48, or 130Vdc nominal Electrical Noise:32dBrnc Current Ratings (Adc):25, 30, 40, 50, 75, 100,125, 150, 200,250, 300, 400, 500, 600, 800, 1000 Ripple:12/24/48Vdc Unfiltered on battery 1% Vrms Filtered on battery 30mVrms Filtered off battery 1% Vrms Battery Eliminator 30mVrms Continuous Rating:110% rated current at maximumequalize voltage at 122ºF (50ºC) Current Limit Adjustment Range:50% to 110% rated output Voltage Regulation: 0.25% for line, load and temperaturevariations*Regulation at maximum equalize voltagesmay not meet 0.25%130Vdc Unfiltered on battery 2% Vrms Filtered on battery 100mVrms Filtered off battery 2% Vrms Battery Eliminator 100mVrms Surge Withstand Capability:Meets IEEE-472, ANSI C37.90aSafety and AcceptanceEnvironmental 3 Operating Ambient Temperature 0 F (-18 C) to 122 F (50 C) without deratingOperating Altitude 10,000 ft (3,000 meters) above sea level without deratingRelative Humidity 0% to 95% (without condensation)Audible Noise Less than 65 dBA at any point 5ft (1.5m) from anyvertical surface of enclosure Made in the United States of America Meets NEMA PE 5-1997 specification NEMA-1/IP20 type standard enclosureThird party agency approvals:CSA C22.2 · compliant (up to and including 400A)-NRTL/C UL 1012/UL 1564 compliantSeismic qualified (5018/5030 cabinet styles only)ABS or CE certification available upon request.Standard Features 5 year product warranty Universal main control boardoperates in any AT Series charger Alarm assembly with local LEDsand summary relay contact for ACFailure, DC Failure, High Vdc, LowVdc, Positive( ) and Negative(-)ground fault High DC voltage shutdown Forced load share during paralleloperation Float/equalize selector switch withindicating lights Manual equalize timer (0-255 hr.) withindicating lights2 AC line failure automatic equalizetimer (0-255 hr.) with indicating light AC On indicating light 1% Digital LED meter for Vdc, Adc,timer hours and alarm settings 6 pulse rectification AC input and DC output circuitbreakers Membrane front panel Front panel controls can be disabledfor security A redundant analog circuit forLVDC alarm, independent of themicroprocessor Redundant control loops for higherreliability Local or remote voltage sense withredundancy to protect against remotesense failure Self-diagnostics Input & output MOV surge suppressors Reverse polarity protection via freewheeling diodes CU-AL I/O compression lugs Switchboard wire, UL VW-1 Enclosure pre-treated using a 5-stageiron phosphate process with bakedepoxy powder coating in ANSI 61gray

Summary of Options DC output filtering: per NEMA PE51996, standard and battery eliminator Communications module: DNP3Level 2 or MODBUS protocols Analog AC voltmeter Medium & High Amp InterruptingCapacity Breakers Battery temperature compensation Cabinet heater assembly Custom Paint AC Input/DC output fuses CE marking upon request NEMA 4 (12) type enclosure with fan Auxiliary alarm relay board ABS certification upon request NEMA Type 2 Drip Shield Copper ground bus Fan control contactor Barrier type alarm terminal block AC lightning arrestor End of discharge alarm Custom drawing package withoptional CAD and PDF files Fungus proofing (tropicalization) Battery discharge alarm Static proofing Zero-center ground detection meter Analog AC ammeter Forced load share cableFilteringStandardBattery EliminatorOutput filtering is essentialwhenever there is need for lowAC ripple and low noise on theDC bus for critical loads. Thestandard DC output filteringlimits ripple to no more than30mV RMS on 12, 24 & 48Vdcunits, and 100mV RMS on130Vdc units, measured at thebattery terminals. This featuremeets the specifications ofNEMA standard PE5-1996,and is recommended forinstallations using ValveRegulated Lead Acid (VRLA) orgelled electrolyte batteries.An additional "batteryeliminator" feature is alsoavailable, meeting thespecifications of NEMAstandard PE5-1996 with nobattery connected, measuredat the DC output terminals.This feature is recommendedfor sites where the batterymay occasionally bedisconnected from theDC bus for maintenance.Additional filtering isessential to limit AC rippleand noise for critical DCloads.OrderingFactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationYESContact manufacturerwith serial number oforiginal unit and type offiltering upgrade.FactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationYESContact manufacturerwith serial number oforiginal unit and typeof breaker upgrade forproper field kit parts.FactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationYESContact manufacturerwith serial number oforiginal unit and type offuses (AC and/or DC)for proper field kit parts.Medium and High AIC BreakerThis feature provides thermal-magnetic circuit breakerswith higher AIC ratings than the standard. See the tableson Page 10 for medium and high AIC breaker ratings.OrderingAC Input and/or DC Output FusesDefault protection devices for the AT30 are molded casecircuit breakers. Fuses may also be ordered to augmentthem, wired in series with the breakers. Three (3) AC inputfuses provide 200 kAIC protection. Two (2) DC output fusesprovide 20 kAIC protection. Fuses may also be ordered inconjunction with standard breakers as a cost-saver. If anAT30 is ordered without breakers, fuses must be ordered.Ordering3

Summary of OptionsOrderingAuxiliary Alarm Relay BoardThe AT30 features several industry-standard alarms, withindividual LED indicators on the front instrument panel,and are accessible to the user via one (1) Summary Alarmcontact on the Main Control PC Board. This feature providesa separate user-accessed PC board, featuring discreet two (2)form-C relay contacts for all six (6) alarms.FactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationYESField Installation usePart NumberStyle 5018: EI0213-02Style 5030: EI0213-03Style 163: EI0213-04Style 198: EI0213-05FactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationYESField Installation usePart NumberStyle 5018: EI0195-02Style 5030: EI0195-03Style 163: EI0195-04Style 198: EI0195-04OrderingCopper Ground BusThis option provides a convenient means to tie the AT30to the site building ground. A copper ground bus bar isprovided with an extra CU-AL compression box lug.AC Lightning ArrestorThis option features an industrial-grade surge arrestor inpolycarbonate housing, rated for 20,000 A.It is recommended for installations with risk of frequent ACsurges, such as high elevations or severe weather.OrderingFactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationYESField Installation usePart NumberEJ1074-02Fungus ProofingThis treatment is also referred to as "tropicalization".It coats electrical components and internal wiringconnections with a fungus-resistant, non-conductivefilm (approximately 1 mil thickness). User terminationpoints are not coated, nor are relay contacts and anyelectrical connectors where the spray would interferewith functionality. The application is fully cured at time ofshipment.Static ProofingUsed in "arid" environments, this treatment coats electricalcomponents and connections with a static-resistant, nonconductive film (approximately 1 mil thickness). Usertermination points are not coated, nor are relay contacts andany electrical connectors where the spray would interferewith functionality. The application is fully cured at time ofshipment.4OrderingFactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationNONot availablefor field installation.FactoryInstallationYESFactory Installation useSpecification Tableon page 10Availablefor fieldinstallationNONot availablefor field installation.Ordering

Summary of OptionsCommunicationsThis option allows full remote monitoring of the AT30 andcontrol of the front panel features, using MODBUS or DNP3Level 2 protocols. Standard serial connections are providedfor use with local SCADA systems.Ethernet or Fiber Optic Modem interfaces are also availablefor use with the AT Communications option. Contact factoryfor part number.OrderingFactoryInstallationYESFactory Installationuse Part Number whenorderingAvailablefor fieldinstallationYESField Installation usePart Number12Vdc: EJ5037-1124Vdc: EJ5037-1248Vdc: EJ5037-13130Vdc: EJ5037-14Temperature CompensationSupplied in a kit, this option adjusts the AT30 DC outputvoltage up or down, in response to battery temperaturefluctuations. Temperature is measured by an epoxy-enclosedthermistor. This probe is mounted on or near the battery,and connected by a cable to the Main Control PC Board. It iscompatible with both lead-acid and nickel-cadmium batteries,and recommended for VRLA batteries. Cable lengths of 25,50, 100 and 200 ft are available.OrderingFactoryInstallationNOCan be ordered withcharger but must befield installed.Availablefor fieldinstallationYESField Installation usePart Number25ft: EJ5033-0050ft: EJ5033-01100ft: EJ5033-02200ft: EJ5033-03FactoryInstallationYESFactory & Fieldinstallation use PartNumber when orderingBarrier Type Alarm Terminal BlocksThis option features a separate molded phenolicterminal block, wired directly to the Auxiliary AlarmRelay PC Board. It allows the user to connect remotealarm wiring with ring or spade type lugs. The #6-32binder head screw terminals are rated for 20A at 150Vac/Vdc, and accept wire sizes #16 to #14 AWG.OrderingAvailablefor fieldinstallationYESMechanical Lock for Front DoorThe AT30 front panel controls can be disabled by setting ajumper on the back of the Main Control PC board.For installations where extra security is required, the frontinstrument panel, or door, can be physically locked closed.This option provides a locking provision on the enclosure,a padlock and two (2) keys. A fully installed door keylock isalso available.(1) FCRM-C EJ5130-01(2) FCRM-C r fieldinstallationPadlock -YESKeylock -NOCustom PaintAT30 NEMA Type 1 enclosures feature an ANSI 61 grayepoxy powdercoat finish. Custom exterior and interior(e.g. semigloss white) colors are available in ANSI, PMSand RAL color codes to meet specific requirements.12Vdc: EJ5037-0124Vdc: EJ5037-0248Vdc: EJ5037-03130Vdc: EJ5037-04Factory and Fieldinstallation use PartNumber when orderingPadlock Style 5018: EI0215-00Padlock Style 5030: EI0215-01Padlock Style 163: EI0215-02Padlock Style 198: EI0215-03Keylock Style 5018: EI0215-11Keylock Style 5030: EI0215-12Keylock Style 163: EI0215-13Keylock Style 198: ecify whenplacing order usingyour specific paintrequirements.Availablefor fieldinstallationNONot availablefor field installation.5

Summary of OptionsOrderingWall Mounting Brackets or Rack MountingAT30 Chargers in Style-5018 enclosures can be wall or rackmounted. Wall-mounting brackets (EI5080-00) are shipped asa field kit. Use of this option increases the vertical footprintof the charger by 14 in. Anchor bolts are not supplied.The Style-5018 enclosure is also EIA 23 in or 24 in rackmountable. Mounting brackets (EI0193-03) are factoryinstalled. Relay rack mounting hardware is not supplied.FactoryInstallationWall - NORack - YESAvailablefor fieldinstallationYESFactory & Field Installationuse Part Number whenorderingWall MountingStyle 5018: EI5008-00Rack MountingStyle 5018 (23/24in): EI0193-03NEMA Type 2 Drip ShieldStandard AT30 battery chargers are supplied in NEMAType 1 vented enclosures. The optional drip shield preventsoverhead water and small falling particles from enteringthe top vented panels, protecting internal equipment fromdamage. The combined standard enclosure and drip shieldmeets the NEMA Type 2 y & Installationuse Part Number whenorderingAvailablefor fieldinstallationYESStyle 5018: EI0191-02Style 5030: EI0191-03Style 163: EI0191-04Style 198: EI0191-05FactoryInstallationYESFactory Installationuse Part Number whenorderingAvailablefor fieldinstallationYESField Installationuse Part NumberStyle 5018: EI5037-00Style 5030: EI5057-00NEMA Type 4 CabinetWith this accessory, a fully assembled standard AT30 NEMA-1vented enclosure is installed within another gasketed, sealedcabinet. The combined assembly meets the NEMA Type 4 (andtherefore Type 12 and 13) enclosure specification. All ratingsfeature forced cooling, with user-supplied 120Vac for the fan.OrderingSUPPLEMENTAL PRODUCTFan Control ContractorLead-acid batteries produce hydrogen gas. This small wallmounted external accessory provides a relay contactor toactivate a battery installation vent or exhaust fan. Availablein 10A or 20A models, the accessory is factory-set to providerelay closure when the AT30 enters into Equalize mode.Style 5018: EI5037-00Style 5030: EI5057-00Style 163: EB5039-00Style 198: EB5046-00OrderingFactoryInstallationNOCan be ordered withcharger but must be fieldinstalled.Availablefor fieldinstallationYESField Installation usePart Number10 Amp Rating: EJ5017-0#20 Amp Rating: EJ5017-1#Contact manufacturer forspecific part number.SUPPLEMENTAL PRODUCTAT-DC Distribution PanelThis product augments AT30 with a customized dc distributionpanel for user-specified loads. The AT-DC is configurable tovarious combinations of main and branch breakers. The AT-DCpanel is optimally supplied from the factory, mounted to theAT30 and pre-wired to the charger's DC output terminals.For further details, contact the blefor fieldinstallationYESFactory & FieldInstallation use PartNumber when orderingEJ5110-##Refer to document(JF5032-00) for modelspecific part number.

AT30 Specification ChartAC Input Ampere RatingDC OutputRatingVolts(12Vdc)Float 5Vdc(24Vdc)Float .431.0Vdc(48Vdc)Float .859.0Vdc(130Vdc)Float ust117.0143.0VdcAmpsBased on maximum rms value of the input currentdelivered to the chargerunder all operating conditions within manufacturer’sspecificationsBattery Charger AC Circuit Breaker AmpereRating(standard AIC breakers)208 220 240 380 416 440 480 600 208 220 240 380 416 440 480 600VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC VAC ngWeightslbs. 018260 (118)229 (783)75766433331010105555151005018330 (150)340 (1160)10098855444151015101055151505018380 (173)448 (1529)1251211106655515151510101010151755030450 (205)560 (1911)1501313129766620202015151010152005030550 (250)668 (2279)2001616149987620202015151015152505030590 (268)890 (3039)2502220191211109830253015151515153505030610 (277)1113 0 (295)1327 (4531)50998556441515151010101015805018280 (127)289 (987)751211107655515151510101010151005018340 (154)427 (1457)1001615149877620202015151010151505018390 (177)560 (1911)125212018111099830253015151515151755030540 (245)700 0 263)833 0 (277)1101 0 (295)1376 0 (313)1652 0 (522)2202 0 (590)2730 1530 (694)3275 001982020 (916)4367 80FUSE1982440 (1107)5459 (18638)50151313887762020201515101015805018310 (141}398 (1358)752019161110109825252515151515151005018390 (177)584 0 (227)762 0 (250)953 0 (272)1131 0 (299)1491 0720 (327)1864 0760 (345)2237 31100 (499)2949 01631350 (612)3686 08001981600 (726)4424 2510012001982020 (916)5898 75150125FUSE1982400 (1089)7373 (25171)251716141099872520251515151015405018370 (168)361 (1232)30202018121110982525251515151515505018380 (172)416 (1421)4026232214131212103530352020151515605018390 (177)532 (1817)5033302818161515125040502525202015805018400 (182)647 (2208)75484443262524221870607035353030251005018490 (222)928 650 (295)1201 0740 (336)1478 0750 (340)1773 505030820 (372)2327 03501631130 (513)2909 004001631330 (603)3436 01501256001631580 (717)4582 002001507001982150 (975)5727 502502008001982650 (1202)6872 0030025012001983250 (1474)9163 400350300FUSE1984200 (1905)11271 (38479)7

Cabinet Styles and DimensionsCabinet Style 5018How to size your charger(simplified formula)Ah x 1.RtAh R3 L3 t3 Cabinet Style 5030Cabinet Style 163Cabinet Style 1988Charge L ContinousOutput RatingAmpere hours removedRecharge factor (1 Pb) or (3 NiCd)Additional standing loadRecharge time in hours

Standard Internal Layout by CabinetStyuleRectifier AssemblyRectifier AssemblyFilter InductorMicroprocessorControl BoardMicroprocessorControl BoardI/O AssemblyFilter InductorI/O AssemblyInputCircuit BreakerInputCircuit BreakerOutputCircuit BreakerInputTransformerOutputCircuit BreakerInputTransformerStyle 5030 CabinetStyle 5018 CabinetRectifier AssemblyMicroprocessorControl BoardI/O AssemblyInputCircuit BreakerOutputCircuit BreakerFilter InductorInputTransformerStyle 163 CabinetMicroprocessorControl BoardRectifier AssemblyI/O AssemblyInputCircuit BreakerOutputCircuit BreakerFilter InductorInputTransformerStyle 198 Cabinet9

AT30 Specification TableAT30 Specification ur CodeAT30DESCRIPTIONABCDENominal DCOutput VoltageNominal DCOutput CurrentDC OutputFilteringAC Input Voltage*(3 )CODEFEATUREAT30AT30 dard AICAC InputCircuit BreakerRating***MMedium AICHHigh AIC04848Vdc0No Breaker130130VdcFInstalled02525AdcXNot dFFilteredEEliminator208208V 60Hz240240V 60Hz480480V 60Hz550**550V 60Hz220220V 50/60Hz380380V 50/60Hz416416V 50/60HzGAC Input FusesHDC OutputCircuit BreakerRating***SStandard AICMMedium AICHHigh AIC0No BreakerFInstalledXNot SuppliedAuxiliary AlarmRelay BoardAInstalledXNot SuppliedLCopperGround BusGInstalledXNot SuppliedMAC LightningArrestorNFungus ProofingJDC Output FusesKPStatic ProofingLInstalledXNot SuppliedFAppliedXNot SuppliedSAppliedXNot Supplied* Contact factory for other AC input voltages not listed** Applicable for 550 & 600Vac*** If you do not order an AC input or DC output circuitbreaker, fuses will be provided.Circuit Breaker AC & DC RatingsSTANDARDInput: 5kAIC - 120/208/240/480Vac14kAIC - 600VacOutput: 5kAIC - 125Vdc10HIGHMEDIUMInput: 65kAIC - 120/208/240/480VacInput: 25kAIC - 120/208/240/480VacN/A - 600Vac18kAIC - 600VacOutput: 20kAIC - 250VdcOutput: 10kAIC - 250Vdc

Other products available AT10.1 Microprocessor Battery ChargerAT Series Options and AccessoriesAT Series Communications ModuleAT-DC Series Distribution PanelSCR/SCRF Series Utility Battery Charger UMC Universal Maintenance ChargerSingle Cell ChargerMobile DC Power SystemThe EPIC Series ConsoleBest Battery SelectorNotes11

Publication No: US-AT30-RS-002 July 2013 Subject to change without prior notice. E.& O.E.#www.enersys.comEnerSysWorld Headquarters2366 Bernville RoadReading, PA 19605USATel: 1 610 208 1991 1 800 538 3627Fax: 1 610 372 8613EnerSys EMEAEH Europe GmbHLöwenstrasse 328001 ZurichSwitzerlandTel: 41 44 215 7410EnerSys Asia152 Beach RoadGateway East Building#11-03189721 SingaporeTel: 65 6508 1780 2013 EnerSys. All rights reserved.Trademarks and logos are the property of EnerSysand its affiliates unless otherwise noted.

Universal main control board operates in any AT Series charger . This feature provides thermal-magnetic circuit breakers with higher AIC ratings than the standard. See the tables . Battery Eliminator An additional "battery el

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