2020 Powersports Battery - Motorcycle Batteries

2020PowersportsBatteryApplications &Specifications

CONTENTSBATTERY TYPESABOUT YUASA BATTERY01UTV APPLICATIONS03HARDWARE / BATTERY TYPE NUMBERS092818MOTORCYCLE APPLICATIONS05060708GYZ CUTAWAY DIAGRAMYTZ CUTAWAY DIAGRAMFEATURES AND BENEFITSTERMINAL TYPES10131517AGM BATTERY SPECIFICATIONSCONVENTIONAL BATTERY SPECIFICATIONSTERMINALS & BATTERY LAYOUTSJAPANESE TRACTOR SPECIFICATIONSBATTERY UPGRADE CROSS REFERENCE

ATV APPLICATIONS30PWC APPLICATIONS33BATTERY CHARGING4234BATTERY ACTIVATION4429373839SCOOTER APPLICATIONSCONSUMER PRODUCTSDIGITAL BATTERY TESTERMERCHANDISING PRODUCTSSNOW APPLICATIONS41474850BATTERY SAFETYBATTERY INSTALLATION / TESTINGDIGITAL PRINT TESTER INSTRUCTIONSBATTERY MAINTENANCE / STORAGEDISCLAIMERThe replacement battery information published in this book has been obtained from the equipment manufacturers listed, except as otherwise noted.Users are cautioned that the information contained in this book was the most current information provided to us at the time of publication. Theinformation is subject to change upon notice from equipment manufacturers or field experience. Users should always use the most current editionof the Yuasa Battery Applications and Specifications. Yuasa expressly denies any responsibility for the accuracy of the information provided to us.While we have made every effort to accurately catalog the replacement battery information contained in this book, Yuasa denies any liability fordamages as a consequence of using the information in this book. Users should also attempt to obtain replacement battery information from theequipment manufacturer’s user manual or service department for their specific application.

ABOUT YUASA BATTERYTHE PIONEER AND LEADEROF POWERSPORTS BATTERIESADVANCED ENGINEERING, PREMIUMSINCE 1979IT STARTED19811985HondaWITH US .1979 1st OEM motorcycle battery YB14L-A2 to 1st OEM ATV battery YB14A-A2 to Polaris 1st OEM snowmobile battery YB16L-B toArctic Cat1983 1st Conventional battery: 12N14-3A 1st Yumicron battery: YB14L-A22008 World’s 1st maintenance-free AGM1987 1st OEMmotorcycle battery: YT series The most powerful, toughest AGM batteriesfor the American market: GYZ seriesst 1 OEM motorcycle battery GYZ20L forbattery,2017 100th anniversary of Yuasa’s parent, GS Yuasa“100 Years of History, 200 Years of Expertise”Honda GoldWing 1st OEM motorcycle battery YTX20CH-BSto Suzuki1201920112004 1st OEM ATV battery GYZ16H to Honda 40th anniversary ofin the USA

ABOUT YUASA BATTERYYuasa Battery Plant FacilityQUALITY, UNMATCHED RELIABILITY1988 1st OEM WaveRunner battery to Yamaha1990 1st YTX OEM ATV battery YTX12-BS to2001YB30CL-BHondaYB16CL-B 1st OEM SEA-DOO to BRP Industry’s de-facto standard for AGMmotorcycle batteries even today: YTX seriespersonal watercraft1989 1st YTX battery: YTX12-BS1999YB16CL-B to Kawasaki The most powerful, compact AGM batteries forpowersport applications: YTZ series(1st FA global lineup)THE INDUSTRY STANDARDYuasa has set the standard by whichall other powersports batteries are judged.It’s why more OEMs and riders – in theUS and worldwide – choose Yuasa.IT STILL STARTSWITH US .OUR PRODUCTS AND SERVICESARE REFLECTIONSOF WHO WE ARE.EACH AND EVERY DAY,YEARS OFIt starts with usmanufacturing batteries2

BATTERY TYPESGYZ Series AGM AGM separators with superiorgrid designs for extreme vibrationresistance More active material surface areafor enhanced performance andpower Supplied “Factory Activated”(nonspillable) Highest CCA motorcycle battery(500 CCA on GYZ32HL) Large heavy-duty flush terminalswith multiple connections(GYZ32HL, GYZ20HL, GYZ20H,GYZ16HL) Built in brass nuts(GYZ32HL, GYZ20H, GYZ20HL,GYZ16HL)3High Performance AGM All the features of a standard AGMbattery plus increased power H Series: Increased power-up to30% more cranking amps YTZ Series: Small size, lightweight,huge power

BATTERY TYPESAGM (Maintenance Free) Maintenance Free – no need toadd water, but periodic chargingrequired when not in use Absorbed Glass Mat (AGM)Separators – an advanced batterytechnology that eliminates theneed to ever add water Advanced lead-calcium technology– holds its specific gravitymore than 3 times longer thanconventional lead antimonybatteriesYumicron / Conventional Special thin separators – allow twoextra plates per cell to be installed,for a 30% improvement in crankingperformance Engineered to protect againstcorrosion, withstand vibration, anddeliver high cranking power 6 volt and 12 volt varieties4

GYZ BATTERYGYZCAPACITY[AH]CCA*GYZ16H16GYZ16HL** 10GYZ32HL32500YIX30L30400V-TWINATV*CCA measured by BCI/SAE standard at 0º F.**Upgraded to built in brass nutsGYZ CUTAWAY DIAGRAMSafety flame-arrestor:leakproof valve relievesexcess pressureEZ Grip Cover:simple installation(GYZ32HL)Heat bonded cover:eliminates leaks and corrosionLarge heavy-duty flushterminals:constructed to allowmultiple front and topconnections, mountingposition flexibilityThru-partition construction:provides shorter current pathwith less resistance than“over the partition” construction,resulting in more cranking powerBuilt-in brass nuts:up to 50% more conductivethan stainless steelTaller plates:extra surface area formore power: up to 500 CCAand 32 Ah to power moreaccessoriesEnhanced active material:compounded to withstandvibration, prolong battery lifeand dependabilityAbsorbed Glass Mat (AGM)separators:absorb electrolyte, makingthe battery nonspillableProtective separator material:enhances vibration resistanceYTX DesignGYZCAPACITY[AH]CCA*GYZ16H16GYZ20L20GYZ Design 18270METRICATV

YTZ BATTERYYTZCAPACITY CAPACITYAhAhCCA*(10HR)(20HR)Dimensions - InchesLxWxH( 1/16 in)Approx.Approx.Dimensions - MillimetersWeightWeightLxWxHwith Acid with Acid( 2 mm)(LBS)(KGS)YTZ7S66.3130 4 7/16 x 2 3/4 x 4 1/8113 x 70 x 1054.62.1YTZ10S8.69.11906 x 3 7/16 x 3 11/16150 x 87 x 937.03.2YTZ12S1111.62106 x 3 7/16 x 4 3/8150 x 87 x 1108.23.7YTZ14S11.211.82306 x 3 7/16 x 4 3/8150 x 87 x 1108.63.9*CCA measured by BCI/SAE standard at 0º F.YTZ CUTAWAY DIAGRAMHEAT SEALED CASE TO COVERProtects against leakage and corrosion and provides forextra strength and durabilitySPECIAL ACTIVE MATERIALCompounded to withstand vibration, it prolongs the batterylife in storage and provides reliable starting power whenneededUNIQUE EXPANDED PLATE GRID DESIGNIncreased number of plates for maximum starting powerand to withstand severe vibration resistanceAGM SEPARATORSAbsorbed Glass Matt separators absorb the electrolyte andmake the battery spill-proof. The valve regulated designeliminates water loss and the need for refillingPOLYPROPYLENE (PP) COVER & CONTAINERProtects against fuel and oil and designed to withstandvibration and impact under extreme conditionsLONGER BATTERY LIFE WITHMORE VOLUME EFFICIENCY6

FEATURES AND BENEFITSComponentsFeaturesBenefitsCast gridSpecial grid designSevere vibration resistance and improvedconductivityActive materialProprietary formulationReduced shedding, maximum utilization andlong service lifePasted platesSpecified thickness and weightEnsures vibration resistance through precisecompression and proper service life throughspecified active material balanceDried-charged platesTank formed and dried platesProperly dried plates in a sealed battery havea virtually limitless shelf-lifeTop lead connectionsThrough-partition construction,large strapsShorter current path for increased electricalconductivity and higher starting currents,heavier parts for maximum durabilityCase-cover sealThermal bonded plasticAir tight seal to prevent air ingress and acidseepageTerminal-cover sealPatented poly-seal terminalEliminates acid seepage, reduces corrosionand extends battery lifeCase and coverPolypropyleneSuperior resistance to gasoline and oil, impactresistant in extreme weather conditionsAdditiveSulfate stop (some models)Sulfate stop added to reduce the solubility oflead into the acid, which then reduces batterysulfation potentialLeaf or envelope separatorPolyethylene with glass mat sheet bonded forcompression to withstand severe vibrationconditionsYumicronSeparatorGYZ/YTX/High Performance AGMSeparatorAGM (absorbed glass mat)High puncture resistant separator for increasedservice in high vibration applicationsTop lead alloyCalcium alloyIncreased weld strength and severe vibrationresistanceValve and flame arrestorValve relieves excess pressure to preventbursting, flame arrestor prevents internalcombustionVent system7

TERMINAL TYPESTerminal shapes vary from one battery to another. By identifying the correct replacement battery from the listing in this book, you are assured of the proper terminalconfiguration. For custom applications, refer to the following chart to identify terminal shape and corresponding batteries.TypeTerminalIllustration FrontSideBattery 1YT14B-BSNote: Terminal is Brass Plated : Encapsulated Brass Nut* Includes terminal adapter for converting to top mount** Includes terminal adapter for converting to side mount8

HARDWAREPart No.Includes**Fits47803012mm lg. stainless steel hex bolt20mm lg. stainless steel hex bolt8mm stainless steel nut, lock washerand round brass 0CL-BYTX20HL-BSYB30L-B47910012mm lg. stainless steel hex bolt5mm stainless steel rectangular X14AHL-BSYTX14-BSGYZ16H47986212mm lg. stainless steel hex bolt8mm stainless steel rectangular BS-PW GYZ20LYB30L-BYB30CL-B47910214mm lg. stainless steel hex bolt5mm stainless steel square -CXHYB16A-AB47910412mm lg. stainless steel hex bolt20mm lg. stainless steel hex bolt5mm stainless steel nut, lock washerand round brass spacerYTX14L-BS for Harley Davidson SportsterYTX14 FA for Harley Davidson V-ROD 02-07YTX14H FA for Harley Davidson V-ROD 02-07YTX12YIX30L47964312mm lg. stainless steel hex bolt20mm lg. stainless steel hex bolt8mm brass nut, lock washerand square brass spacerYTX20H-BSYTX20HL-BS47987612mm lg. stainless steel hex bolt16mm lg. stainless steel hex bolt5mm rectangular brass nut, lock washerand square brass spacerGYZ16HLYIX30L47969912mm lg. stainless steel hex boltand lock washerGYZ20HGYZ20HLGYZ32HL5BNBSSF6M11mm lg. stainless steel hex bolt5mm stainless steel hex BNBSS14M14mm lg. stainless steel hex bolt5mm stainless steel hex B18-ASY50-N18L-A5BNBSS22M22mm lg. stainless steel hex bolt5mm stainless steel hex nutand round brass spacerYB16-BYB16-B-CXYB16HL-A-CXYB16L-B**FAAll hardware listed above is M6 threadYTX24HL-BSYTX20CHYIX30LYIX30L-BSMust use factory activated batteryDESIGNATION OF BATTERY TYPE NUMBERSConventionalHigh Performance ConventionalAGM12 N 12A–4 A–1YB 16A L–A2YTX 14 A H L–BS–11123456234 5Nominal voltageConventional batterySize of battery casePolarity locationExhaust locationDesignates unique terminal61234High Performance Conventional battery2 Size of battery case3 Polarity location4 Terminal and Exhaust location112 3 4 5123456796High Performance AGM(YTX, YIX, YTZ, YT, GYZ)Performance classificationDesignates unique battery case sizeHigher CCAPolarity locationBottle supplied electrolyteDesignates unique terminal7