Diamond Done Right - Crystallume

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Diamond Done Right2019 CatalogGraphite MachiningGeneral Purpose ToolsAircraft ToolsCoating Services

Graphite MachiningFounded in 1984, Crystallume pioneered the development and application of ChemicalVapor Deposition (CVD) diamond technology. Crystallume has been shipping diamondproducts since 1988 and diamond has always been the technology that is Crystallume’sspecialty. The company’s strength is its ability to apply its technology, coating andapplication experience to solve customer problems.crystallume.com2Graphite Machining3-12Speeds and Feeds13Composite Machining18-20Stealth Series3General Purpose Tools14-17Aircraft Drills18Lightning Series4Standard End Mills14Aircraft Countersinks19Lightning Series—Long Reach5Long and Extra Long StandardEnd Mills14Drill Reamers20Mold Maker End Mills—With Reach6-7Specials20Drills15Inserts16-17General MachiningGuidelines21Mold Maker End Mills—Without Reach8-9Extended Shank End Mills10Coating Services22Replaceable Tip End Mills11Terms and Conditions23Threaded Tip End Mills11Graphite Roughing End Mill11Deep Cavity Mold Maker End Mills12Crystallume.com

GeneralPurposeGraphite ToolsMachiningStealth SeriesThe sharpest cutting edge available in a diamond coated tool.The performance of real diamond, along with the edge sharpness of a thin coating,gives unheard of performance in the finishing of graphite. It is also the perfect tool for ribmachining on graphite electrodes.4 Flute Stealth Series End 2"1/32"3/32"1.5"SE1/8"B2-200219-1 34.501.5"BN1/8"B2-200202-1 38.501/16"1/4"1.5"SE1/16"1/4"1.5"BN1/8"B2-200492-1 36.001/8"B2-200646-13/32"3/8"1.5"SE1/8" 40.25B2-200002-1 38.503/32"3/8"1.5"BN1/8"1/2"1.5"SE1/8"B2-200004-1 43.001/8"B2-200006-1 43.001/8"1/2"1.5"BN1/8"B2-200008-1 47.251/8"1"3.0"SE1/8"B2-200010-1 55.75 60.00List 6"B2-200014-1 47.253/16"5/8"2.0"BN3/16"B2-200016-1 60.001/4"3/4"2.5"SE1/4"B2-200022-1 51.251/4"3/4"2.5"BN1/4"B2-200024-1 56.50ToolNumberCoatedList Price4 Flute Stealth Series Extended Shank End Mills(Replaces P47 Thunderbolt N1/16"B2-200105-1 53.501/16"1/16"3.0"5/16”SE1/16"B2-200209-1 53.503/32"3/32"3.0"11/32”BN3/32"B2-200106-1 53.503/32"3/32"3.0"11/32”SE3/32"B2-200582-1 53.501/8"1/8"3.0"5/8”BN1/8"B2-200107-1 59.501/8"1/8"3.0"5/8”SE1/8"B2-200210-1 59.501/8"1/8"3.0"5/8”SE, .015”CR1/8"B2-200241-1 59.501/8"1/8"3.0"5/8”SE, .031”CR1/8"B2-200628-1 59.503/16"3/16"3.0"11/16”BN3/16"B2-200108-1 � SE, .062”CR3/16"B2-200237-1 64.003/16"B2-200627-1 64.00Standard ToleranceCutting Diameter 0.001/ 0.001"Shank Tolerance h61/4"1/4"4.0"3/4”BN1/4"B2-200109-1 65.50Flute Length 0.060"1/4"1/4"4.0"3/4”SE1/4"B2-200211-1 65.50Overall Length 0.060"1/4”1/4”4.0”3/4”SE, .015”CR1/4”B2-200242-1 65.501/4”1/4”4.0”3/4”SE, .031”CR1/4”B2-200279-1 65.501/4”1/4”4.0”3/4”SE, .062”CR1/4”B2-200626-1 65.50Standard uncoated carbide toolStandard diamond coated carbide toolStealth coated carbide toolDon’t see what you need?Call us at 1.800.789.4322. It might be a stocked special.Crystallume 2019 Catalog3

Lightning SeriesGraphite MachiningThe Lightning series of tools offer a cost-effective solution for the machining of graphiteelectrodes. By reducing the coating thickness the edge sharpness is increased and costis reduced. These tools offer a cost-effective solution for most medium lot size jobs.4 Flute Lightning Series Extended Shank End e1/16"0.0625"3.0"0.313"BN1/16"P38-005155-1 68.251/16"0.0625"3.0"0.313"SE1/16"P38-005156-1 68.253/32"0.0938"3.0"0.344"BN3/32"P38-005157-1 68.253/32"0.0938"3.0"0.344"SE3/32"P38-005158-1 68.251/8"0.1250"3.0"0.625"BN1/8"P38-005159-1 74.001/8"0.1250"3.0"0.625"SE1/8"P38-005160-1 74.001/8"0.1250"3.0"0.625"SE, .015"CR1/8"P38-005161-1 74.001/8"0.1250"3.0"0.625"SE, .031"CR1/8"P38-005162-1 74.003/16"0.1875"3.0"0.688"BN3/16"P38-005163-1 79.753/16"0.1875"3.0"0.688"SE3/16"P38-005164-1 79.753/16"0.1875"3.0"0.688"SE, .062"CR3/16"P38-005165-1 79.751/4"0.2500"4.0"0.750"BN1/4"P38-005166-1 96.751/4"0.2500"4.0"0.750"SE1/4"P38-005167-1 96.751/4"0.2500"4.0"0.750"SE, .015"CR1/4"P38-005168-1 96.751/4"0.2500"4.0"0.750"SE, .030"CR1/4"P38-005169-1 96.751/4"0.2500"4.0"0.750"SE, .062"CR1/4"P38-005170-1 96.754 Flute Lightning Series General Purpose End MillsCuttingDiameterStandard ToleranceCutting Diameter 0.001/ 0.001”Shank Tolerance lNumberCoatedList Price1/32"0.094"1.5"BN1/8"P38-200202-1 51.251/32"0.094"1.5"SE1/8"P38-200219-1 45.501/16"0.188"1.5"BN1/8"P38-200175-1 57.001/16"0.188"1.5"SE1/8"P38-200477-1 51.253/32"0.375"1.5"BN1/8"P38-200004-1 57.003/32"0.375"1.5"SE1/8"P38-200002-1 51.251/8"0.500"1.5"BN1/8"P38-200008-1 62.751/8"0.500"1.5"SE1/8"P38-200006-1 57.001/8"1.000"3.0"BN1/8"P38-200012-1 79.751/8"1.000"3.0"SE1/8"P38-200010-1 74.003/16"0.625"2.0"BN3/16"P38-200016-1 79.753/16"0.625"2.0"SE3/16"P38-200014-1 62.75Flute Length 0.060”1/4"0.750"2.5"BN1/4"P38-200024-1 74.00Overall Length 0.060”1/4"0.750"2.5"SE1/4"P38-200022-1 68.501/4"1.250"3.0"BN1/4"P38-200028-1 108.001/4"1.250"3.0"SE1/4"P38-200026-1 102.503/8"0.875"2.5"BN3/8"P38-200040-1 108.00 38-11/2"1.000"3.0"BN1/2"P38-200056-1 131.001/2"1.000"3.0"SE1/2"P38-200054-1 125.251/2"2.000"4.0"BN1/2"P38-200060-1 170.751/2"2.000"4.0"SE1/2"P38-200058-1 159.25

Lightning Series—Long ReachGraphite Machining2 Flute Lightning Series End Mills —Long -1P38-005106-1List Price 79.75 79.75 85.50 85.50 85.50 BNSESE, .005"CRBNSESE, .005"CRBNSESE, .005"CRBNSESE, .005"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, .010"CRBNSESE, uttingDiameterFluteLengthReachLengthRadius4 Flute Lightning Series End Mills—Long Style30 TaperTypicalList Price 74.00 74.00 74.00 79.75 79.75 79.75 79.75 79.75 79.75 85.50 85.50 85.50 74.00 74.00 74.00 79.75 79.75 79.75 85.50 85.50 85.50 74.00 74.00 74.00 79.75 79.75 79.75 85.50 85.50 85.50 74.00 74.00 74.00 79.75 79.75 79.75 85.50 85.50 85.50 79.75 79.75 79.75 85.50 85.50 85.50 91.00 91.00 91.00RadiusOverallLengthOverallLength30 TaperTypicalShankDiameterShankDiameterStandard ToleranceCutting Diameter 0.001/ 0.001”Shank Tolerance h6Flute Length 0.060”Overall Length 0.060”Crystallume 2019 Catalog5

Mold Maker End Mills—With ReachGraphite MachiningCrystallume’s Mold Maker tools offer features specifically for elec trode and mold man u fac turing. The Mold Maker tools have a 5 diameter flute length with an extended shank.The big dif fer ence is the tolerance of the tools. With a cutting diameter up to 1/8” and3 mm the tolerance is 0.0000/ 0.0005” and for tools larger than this the tolerance is 0.0000/ 0.0010”.All shanks are held to a tolerance of a shank diameter tolerance h6 to assure consistentand concentric gripping in shrink-fit holders. Mold Maker tools are available in sizes from1/64 to 1/2” and from .5 to 6 mm in diameter with tools below 1/4” and 6 mm availablewith and with out extended reach. Crys tal lume Mold Maker tools are the most precisediamond coated tools available off the shelf.2 Flute Mold Maker End Mills—With ReachCuttingFluteDiameter rToolNumberCoatedList Price1/64"0.075"2-1/2"1/8"BN1/8"P820-200404-1 186.001/64"0.075"2-1/2"1/8"SE1/8"P820-200403-1 175.004 Flute Mold Maker End Mills—With ReachCuttingFluteDiameter rToolNumberCoatedList PriceBN1/8"P820-200406-1 8"P820-200405-1 175.001/32"5/32"2-1/2"1/4"SE, .005"CR1/8"P820-200407-1 186.003/64"15/64"2-1/2"1/2"BN1/8"P820-200409-1 175.003/64"15/64"2-1/2"1/2"SE1/8"P820-200408-1 164.003/64"15/64"2-1/2"1/2"SE, .010"CR1/8"P820-200410-1 175.001/16"5/16"2-1/2"1"BN1/8"P820-200412-1 175.001/16"5/16"2-1/2"1"SE1/8"P820-200411-1 164.00 175.001/16"5/16"2-1/2"1"SE, 820-200415-1 175.003/32"15/32"2-1/2"1"SE1/8"P820-200414-1 164.003/32"15/32"2-1/2"1"SE, .015"CR1/8"P820-200416-1 175.003/32"15/32"2-1/2"1"SE, .020"CR1/8"P820-200417-1 175.001/8"5/8"3"1-1/4"BN1/8"P820-200419-1 186.001/8"5/8"3"1-1/4"SE1/8"P820-200418-1 175.001/8"5/8"3"1-1/4"SE, .015"CR1/8"P820-200420-1 186.001/8"5/8"3"1-1/4"SE, .020"CR1/8"P820-200421-1 186.001/8"5/8"3"1-1/4"SE, .030"CR1/8"P820-200422-1 186.00Shank Diameter h63/16"15/16"3"1-1/2"BN3/16"P820-200424-1 208.00Flute Length 0.060”3/16"15/16"3"1-1/2"SE3/16"P820-200423-1 197.003/16"15/16"3"1-1/2"SE, .030"CR3/16"P820-200425-1 208.00Standard ToleranceCutting Diameter(up to 0.1250”) 0.0000/ 0.0005”(0.1875 to 0.5000”) 0.0000/ 0.0010”Overall Length 20-200427-1 229.501/4"1-1/4"4"2-1/2"SE1/4"P820-200426-1 208.001/4"1-1/4"4"2-1/2"SE, .015"CR1/4"P820-200428-1 229.501/4"1-1/4"4"2-1/2"SE, .020"CR1/4"P820-200429-1 229.501/4"1-1/4"4"2-1/2"SE, .030"CR1/4"P820-200430-1 229.501/4"1-1/4"4"2-1/2"SE, .060"CR1/4"P820-200431-1 229.50

Mold Maker End Mills—With ReachGraphite Machining2 Flute Mold Maker End Mills—With ReachCuttingFluteDiameter iameterToolNumberCoatedList Price0.5 mm2.5 mm62 mm3 mmBN3 mmP820-200338-1 186.000.5 mm2.5 mm62 mm3 mmSE3 mmP820-200337-1 175.00List Price 186.004 Flute Mold Maker End Mills—With ReachCuttingFluteDiameter iameterToolNumberCoated1 mm5 mm62 mm12 mmBN3 mmP820-200340-11 mm5 mm62 mm12 mmSE3 mmP820-200339-1 175.001.5 mm7.5 mm62 mm25 mmBN3 mmP820-200342-1 175.001.5 mm7.5 mm62 mm25 mmSE3 mmP820-200341-1 164.002 mm10 mm62 mm25 mmBN3 mmP820-200344-1 175.002 mm10 mm62 mm25 mmSE3 mmP820-200343-1 164.003 mm15 mm62 mm30 mmBN3 mmP820-200346-1 175.003 mm15 mm62 mm30 mmSE3 mmP820-200345-1 164.00 186.004 mm20 mm75 mm40 mmBN4 mmP820-200348-14 mm20 mm75 mm40 mmSE4 mmP820-200347-1 175.006 mm24 mm75 mm50 mmBN6 mmP820-200350-1 218.756 mm24 mm75 mm50 mmSE6 mmP820-200349-1 208.00Don’t see what you need? Call us at 1.800.789.4322.It might be a stocked special.Metric ToleranceCutting Diameter(up to 3.000 mm) 0.000/ 0.013 mm(3 mm to 6 mm) 0.000/ 0.025 mmShank Diameter h6Flute Length 1.000  mmOverall Length 0.500/ 1.500  mmCrystallume 2019 Catalog7

Mold Maker End Mills—Without ReachGraphite Machining2 Flute Mold Maker End Mills—Without CoatedList Price1/8"P820-200684-1 186.001/8"P820-200683-1 175.00ShankDiameter4 Flute Mold Maker End Mills—Without leShankDiameterToolNumberCoatedList Price1/32"5/32"2-1/2"BN1/8"P820-200686-1 186.001/32"5/32"2-1/2"SE1/8"P820-200685-1 175.001/32"5/32"2-1/2"SE, .005"CR1/8"P820-200687-1 186.003/64"15/64"2-1/2"BN1/8"P820-200689-1 175.003/64"15/64"2-1/2"SE1/8"P820-200688-1 164.003/64"15/64"2-1/2"SE, .010"CR1/8"P820-200690-1 175.001/16"5/16"2-1/2"BN1/8"P820-200692-1 175.001/16"5/16"2-1/2"SE1/8"P820-200691-1 164.00 175.001/16"5/16"2-1/2"SE, 0-200695-1 175.003/32"15/32"2-1/2"SE1/8"P820-200694-1 164.003/32"15/32"2-1/2"SE, .015"CR1/8"P820-200696-1 175.003/32"15/32"2-1/2"SE, .020"CR1/8"P820-200697-1 175.00 "P820-200698-1 175.001/8"5/8"3"SE, .015"CR1/8"P820-200700-1 186.001/8"5/8"3"SE, .020"CR1/8"P820-200701-1 186.001/8"5/8"3"SE, .030"CR1/8"P820-200702-1 186.003/16"15/16"3"BN3/16"P820-200704-1 208.003/16"15/16"3"SE3/16"P820-200703-1 197.003/16"15/16"3"SE, .030"CR3/16"P820-200705-1 208.001/4"1-1/4"4"BN1/4"P820-200707-1 229.501/4"1-1/4"4"SE1/4"P820-200706-1 208.001/4"1-1/4"4"SE, .015"CR1/4"P820-200708-1 229.501/4"Standard ToleranceCutting Diameter(up to 0.1250”) 0.0000/ 0.0005”(0.1875 to 0.5000”) 0.0000/ 0.0010”1-1/4"4"SE, .020"CR1/4"P820-200709-1 229.501/4"1-1/4"4"SE, .030"CR1/4"P820-200710-1 229.501/4"1-1/4"4"SE, .060"CR1/4"P820-200711-1 229.50Shank Diameter h63/8"1-1/2"6"BN3/8"P820-200713-1 306.00Flute Length 0.060”3/8"1-1/2"6"SE3/8"P820-200712-1 284.50Overall Length 0.060”8Crystallume.com3/8"1-1/2"6"SE, .015"CR3/8"P820-200714-1 306.003/8"1-1/2"6"SE, .030"CR3/8"P820-200715-1 306.003/8"1-1/2"6"SE, .060"CR3/8"P820-200716-1 306.001/2"1-1/2"6"BN1/2"P820-200718-1 371.751/2"1-1/2"6"SE1/2"P820-200717-1 360.751/2"1-1/2"6"SE, .015"CR1/2"P820-200719-1 371.751/2"1-1/2"6"SE, .030"CR1/2"P820-200720-1 371.751/2"1-1/2"6"SE, .060"CR1/2"P820-200721-1 371.75

Mold Maker End Mills—Without Reach2 Flute Mold Maker End Mills—Without ReachShankDiameterGraphite MachiningMETRICToolNumberCoatedList le0.5 mm2.5 mm62 mmBN3 mmP820-200670-1 186.000.5 mm2.5 mm62 mmSE3 mmP820-200669-1 175.004 Flute Mold Maker End Mills—Without ReachMETRICShankDiameterToolNumberCoatedList le1 mm5 mm62 mmBN3 mmP820-200672-1 186.001 mm5 mm62 mmSE3 mmP820-200671-1 175.001.5 mm7.5 mm62 mmBN3 mmP820-200674-1 175.001.5 mm7.5 mm62 mmSE3 mmP820-200673-1 164.002 mm10 mm62 mmBN3 mmP820-200676-1 175.00 164.002 mm10 mm62 mmSE3 mmP820-200675-13 mm15 mm62 mmBN3 mmP820-200678-1 175.003 mm15 mm62 mmSE3 mmP820-200677-1 164.004 mm20 mm75 mmBN4 mmP820-200680-1 186.004 mm20 mm75 mmSE4 mmP820-200679-1 175.006 mm24 mm75 mmBN6 mmP820-200682-1 218.756 mm24 mm75 mmSE6 mmP820-200681-1 208.00Metric ToleranceCutting Diameter(up to 3.000 mm) 0.000/ 0.013 mm(3 mm to 6 mm) 0.000/ 0.025 mmShank Diameter h6Flute Length 1.000  mmOverall Length 0.500/ 1.500  mmCrystallume 2019 Catalog9

Extended Shank End MillsGraphite MachiningThe Extended Shank tools com bine a short flute length for max imum ri gid ity with a longshank for reaching into deep cav ities. When the extended shank is not required, you canchoke up on the tool to make it extremely rigid as a stub tool. This is a great all-aroundtool that will become the workhorse for your shop.4 Flute Extended Shank End MillsStandard ToleranceCutting Diameter 0.001/ 0.001”Shank Tolerance h6Flute Length 0.060”Overall Length 0.060”10Crystallume.comToolNumberCoatedList Price1/16"P820-200105-1 87.501/16"P820-200209-1 87.50BN3/32"P820-200106-1 93.2511/32"SE3/32"P820-200582-1 93.255/8"BN1/8"P820-200107-1 98.503"5/8"SE1/8"P820-200210-1 98.501/8"3"5/8"SE, .015"CR1/8"P820-200241-1 98.501/8"3"5/8"SE, .031"CR1/8"P820-200628-1 98.503/16"3/16"3"11/16"BN3/16"P820-200108-1 109.503/16"3/16"3"11/16"SE3/16"3/16"3"11/16" SE, 1/8"1/8"3/16"P820-200237-1 109.503/16"P820-200627-1 109.50BN1/4"P820-200109-1 125.753/4"SE1/4"P820-200211-1 125.754"3/4"SE, .015"CR1/4"P820-200242-1 125.751/4"4"3/4"SE, .030"CR1/4"P820-200279-1 125.751/4"1/4"4"3/4"SE, .062"CR1/4"P820-200626-1 125.755/16"5/16"4"13/16"BN5/16"P820-200110-1 142.505/16"5/16"4"13/16"SE5/16"P820-200581-1 142.503/8"3/8"4"1-1/8"BN3/8"P820-200111-1 153.00SE -1/8" SE, .015"CR3/8"P820-200309-1 153.001/2"1/2"6"1-1/4"BN1/2"P820-200602-1 240.501/2"1/2"6"1-1/4"SE1/2"P820-200603-1 240.501/2"1/2"6"1-1/4"SE, .015"CR1/2"P820-200310-1 240.50Crystallume can design and builda tool to your specifications.Customs and specials are a large part ofCrystallume’s business, so contact oneof our engineers with your requirements.Typical Requests- Tighter tolerances- Special corner radius- Special angle- Reduced shank- Multistep tools

Replaceable Tip End MillsGraphite MachiningCrystallume is proud to introduce our latest diamond coated product to enhance yourproductivity: The 0.500” Replaceable Tip End Mill.This tool is intended to be held in a heat shrink holder and give you 4 and 6 fluteproductivity as compared to the 2 flutes available from insert end mills this size.Depending on your application several configurations are currently available from stock.4 and 6 Flute 1/2" Replaceable Tip End Mill (with 1/4" h6 shank)CuttingDiameterFluteLengthOverallFluteLength NumberEndStyleShankDiameterToolNumberCoatedList Price1/2".500"1-1/2"6SE1/4"P820-201143-1 158.751/2".500”1-1/2"4SE1/4"P820-201142-1 158.751/2".500”1-1/2"4SE, .030"CR1/4"P820-201206-1 158.751/2".500”1-1/2"4BN1/4"P820-201145-1 158.75Threaded Tip End Mills4 Flute Threaded Tip End MillCuttingDiameterFluteLengthThreadEndStyleTool NumberCoated3/8".270"T06SEP820-201324-1 210.253/8".270”T06BNP820-201325-1 210.251/2".375"T08SEP820-201326-1 286.751/2".375"T08BNP820-201327-1 286.753/4".750"T12SEP820-201328-1 449.00List Price3/4".750"T12BNP820-201329-1 449.001"1.000"T15SEP820-201330-1 675.751"1.000"T15BNP820-201331-1 675.75Compatible with Ingersoll Tool Holders.Graphite Roughing End MillDiameter rt NumberList Price1 3/4"4"1/2"SEP820-201485-1 386.500.3750”3/81 1/4”4”3/8”SEP820-201628-1 308.750.2500”1/4”1 3/8”3”1/4”SEP820-201629-1 254.50Crystallume 2019 Catalog11

Deep Cavity End MillsGraphite Machining2 Flute Deep Cavity Mold Maker End tedList Price1/8"P820-200919-1 180.501/8"P820-200920-1 191.25EndStyleShankDiameter0.575"SE0.575"BN2 Flute Deep Cavity Mold Maker End 5 mm0.098"2.50"0.590"SE1/8"P820-200921-1 180.500.5 mm0.098"2.50"0.590"BN1/8"P820-200922-1 191.25List Price4 Flute Deep Cavity Mold Maker End MillsCutting

Stealth Series Purpose ToolsGraphite Machining The sharpest cutting edge available in a diamond coated tool. The performance of real diamond, along with the edge sharpness of a thin coating, gives unheard of performance in the finishing of graphite. It is also the perfect tool for rib machining on graphite electrodes. Cutting Diameter Flute Length

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A diamond tool has four parts to its diamond-bond specifications. They are Mesh, Diamond Type, Concentration and Bond. Each of these have a definite effect on the performance of the diamond tool for a specific application. MESH: the size of diamond The size of the diamonds is classified according to the

n Julian Le Grand supports the introduction of stronger market incentives to prompt improved performance among secondary care providers. He: – notes the positive effect market incentives have had in primary schools – argues that new structures (such as new systems of regulation and performance measurement) will help minimise undesirable consequences – suggests that, in 1991, the NHS .