Chemical Dosing Systems - Dioxide Pacific

Chemical Dosing Systems1Last Modified: 25 March 2015

Chemical Dosing SystemsSYSTEM IDENT CODE SELECTIONUse the data sheets on pages 3-8 to select ident codesfor: DS (Dosing Skid) DP (Dosing Pumps) DI (Dosing Components) DT (Dosing Tank) DC (Dosing Control) TS (Transfer Station)Once the codes are selected, we can quickly provide aquotation. If you need assistance with selection of thecodes, please contact us.INTEGRATION AND INSTALLATIONAll systems are provided with documentation forintegration of the dosing system into your process: GA(General Arrangement) drawings; 3D Model; ElectricalWiring Diagram, and Operation Manual.All systems are tested and pre-commissioned prior todelivery to ensure quick start-up without faults.Installation and commissioning can be done by yourstaff using the documentation provided. If you wouldlike Dioxide Pacific to install and commission, we arehappy to help.HIGHEST QUALITY COMPONENTSDioxide Pacific use high quality, industrial gradecomponents for lowest life cycle cost.MAINTENANCE AND SPARE PARTSAll systems are provided with a comprehensive spareparts list and Dioxide Pacific maintains a large spareparts inventory.2Last Modified: 25 March 2015

Dosing SkidDSDosing SkidPumps1 Duty2 Duty/Standby3 Duty/Duty/StandbyFlowrate15 0-20 L/hr (0 – 5 GPH)20 20-200 L/hr (5 – 50 GPH)25 200-500 L/hr (50 – 125 GPH)40 500-1000 L/hr (125 – 250 GPH)Pipework materialU uPVC Sch 80C cPVC Sch 80P PVDFE ECTFEF Carbon steel, PFA linedElastomerE EPDMF FPM/FKMP PTFEMountingHB HDPE backboardHC HDPE cabinetFF Fiberstrut frameSF SS frameSC SS cabinetSplash protection0 No splash protection – mounted directly on backboard1 Localised splash protection for pumps only2 Removable splash protection3 Hinged splash protection (doors)Leak detection0 No leak detection1 Leak detection switch in sump – HC model only2 Leak detection switch in additional trip trayDS215UFHC203Last Modified: 25 March 2015

Dosing PumpsDPDPDosing pumpsManufacturerP ProminentG GrundfosM Milton RoyF Free IssueO OtherTypeD DiaphragmP PeristalticO OtherFlowrateSpecify max flowrate in L/hr or GPHPressureSpecify max pressure in bar or psiElastomerE EPDMF FPM/FKMP PTFELiquid end materialPV PVDFPC PVCPP PPTT PTFESS Stainless SteelInputs0 Manual run1 As 0 Pulse input2 As 1 4-20mA inputOutputs0 No outputs1 Fault relay2 As 1 4-20mA calculated flow output3 As 1 2Diaphragm rupture output0 No output or not applicable1 Diaphragm rupture outputDegassing solenoid0 No solenoid1 Solenoid 24VDCPDFPV21104Last Modified: 25 March 2015

Dosing ComponentsDIDosing componentsCalibration cylinder0 No calibration cylinder1 Calibration cylinder sized for 1.5 min of drop testPressure gauge with gauge guardG0 No gaugeG1 Common gaugeG2 Gauge per pumpPressure loadL0 No pressure load valveL1 Common pressure load valveL2 Pressure load valve per pumpPressure reliefP0 No pressure relief valveP1 Common pressure relief valveP2 Pressure relief valve per pumpPulsation dampener0 No pulsation dampener1 Common pulsation dampener2 Pulsation dampener per pumpFlow switch on pressure relief0 No flow switch1 Flow switch on each pressure reliefFlow Monitoring0 No flow monitoring1 Common flow monitoring2 Flow monitoring per pumpFlow Monitoring Type0 None1 Magnetic flow meter2 Flow switch3 Flow meter pulse outputFlush Points0 No flushing points1 Flushing points on pumps2 As 1 flushing points on skidCarrier/Dilution Water0 No carrier/dilution water1 Carrier water line on skid2 As 1 rotameter and diaphragm valve3 As 2 solenoid with bypass4 As 2 low flow switch5 As 3 low flow switch6 As 1 Option 5 mounted in external cabinetStrainer0 No strainer1 1 x strainer2 2 x strainerDI1G1L1P1110012515Last Modified: 25 March 2015

Dosing TankDTDosing tankVolumeSpecify nominal volume in L or GALMaterialM0 HDPEM1 HDPE double skinnedM2 Rotomoulded MDPEM3 FiberglassM4 SteelM5 Stainless SteelM6 IBC/ToteM7 IBC/Tote with spill palletM8 IBC/Tote with fiberglass bundM9 IBC/Tote with HDPE bundColourB BlackN Natural (opaque)W WhitePPaintedVisual level indicationNVINo level indication (opaque tanks visual possible)STO Site gaugeSTISite gauge with isolationMLIMagnetic level indicatorDiscrete level measurement (capacitive measurement)L0 No discrete level measurementL1 1 x switch: low levelL2 2 x switch: low and high levelL3 3 x switch: low low, low and high levelL4 3 x switch: low, high and high high levelL5 4 x switch: low low, low, high and high high levelContinuous level measurementC0 No continuous level measurementC1 4-20mA from tank mounted ultrasonicC2 4-20mA from standpipe mounted ultrasonicC3 4-20mA from magnetic level indicatorC4 4-20mA from pressure transducer (gauge guard mounted)Inlet and overflow sizing00 Not applicable15 0.5” inlet, 1” overflow25 1” inlet, 1.5” overflow40 1.5” inlet, 3” overflow50 2” inlet, 3” overflowOutlet valve sizing15 0.5” outlet25 1” outlet40 1.5” outlet50 2” outletWeight Cells0 No weight cell1 Weight cellActuated valve0 No actuated valves1 Actuated valve on tank outletDTM0BSTIL4C22525016Last Modified: 25 March 2015

Dosing ControlDCDCDosing ControlEnclosureT Thermoplastic IP66S Stainless steel 316, IP65F FRP IP66S Powder coated steel, IP56PLCMIC Allen Bradley MicroLogix 1400CON Allen Bradley ControlLogix 1756COM Allen Bradley CompactLogix 1769PAN Panasonic FPXSCH Schneider M340SIESiemens S7-300KO6 Koyo DL06K45Koyo 450HMI0 No HMI – lights and switches only1 Red Lion G308 7.5 inch TFT colour2 Allen Bradley Panelview Plus 700 - 6.5 inch TFT colour3 Allen Bradley Panelview Plus 1250 - 12 inch TFT colour4 Schneider XBTGT 12 inch TFT colour5 Uticor UT3-10TC 10 inch TFT colourForm1F Form 12A Form 2a2B Form 2b3A Form 3a3B Form 3bLV/ELV Separation00 Not applicableAV All voltages in one panel (24VDC, 220-240VAC, 415-480VAC)SV LV and ELV separate panels (24VDC separate to 220-480VAC)Mounting0 Wall mount1 Floor mountEntry0 Bottom cable entry1 Side cable entry2 Top cable entryFCON11FAV007Last Modified: 25 March 2015

Transfer StationTSTransfer StationTank feeds1 1 tank fed2 2 tanks fed3 3 tanks fedIsolation valves on feedsMManualAActuatedTank level indication1 Display of level switches2 Display of tank volumes3 1 2Transfer power supplySF 1 phase, 240VAC plug with isolatorTF 3 phase, 415VAC plug with isolatorDF SF TFAD Solenoid for air driven transferTS1M01TF8Last Modified: 25 March 2015

Features and BenefitsFEATUREBENEFITWHAT THIS MEANS FOR YOUAll systems manufactured byDioxide Pacific personnel withmore than 20 years’ experience inchemical dosing systemsHigh quality manufactureproduces long term reliability andlow probability of failureLowest lifetime cost of ownershipand minimum downtime overequipment life3D CAD used to model allsystemsSystems are consistent so youcan confidently use the data weprovide to integrate into your plantWhen you receive the plant, it willbe exactly the same as the 3Dmodel we provide at time of order.No surprisesHigh quality, commonly usedcomponentsProbability of component failure islow, spare parts and replacementare available worldwideYou won’t be stuck waiting forreplacement parts with the systemofflineDuty/standby operation based ontime and faultIf the duty dosing pump goes intofault, swap over occursautomatically to the standbydosing pump. Duty and standbydosing pumps will swap on anadjustable time basis if no faultspresent.You will always have continuity ofdosing. If dosing of the chemicalis critical then this duty/standbyoption should be selected.Duty/duty/standby operationbased on time and fault. In thiscase, you have two separatedosing points with one commonstandby pump.If either duty dosing pump goesinto fault, swap over occursautomatically to the standbydosing pump. Duty and standbydosing pumps will swap on anadjustable time basis if no faultspresent.You will always have continuity ofdosing. If dosing of the chemicalis critical then this duty/standbyoption should be selected.These common materials will suitmost chemicals and the correctmaterials will be selected to suityour chemicalYou can have full confidence inthe chemical resistance of thepipe materialsEPDM, FKM (Viton), PTFEThese common materials will suitmost chemicals and the correctmaterials will be selected to suityour chemicalYou can have full confidence inthe chemical resistance of theseal materialsSafety is a high priority in design.You can choose to have thedosing equipment mounted in aHDPE or SS cabinet with splashprotectionAll the equipment in contact withchemical is fully enclosed. If aleak occurs, it will be containedand will not come into contact withthe operatorYou can safely work around andmaintain the equipment withoutfear of chemical splashesChoice of pipe materials to suitthe chemical.UPVC, CPVC, PVDF or CarbonSteel – PFA Lined.Choice of seal materials to suitthe chemical.9Last Modified: 25 March 2015

FEATUREBENEFITWHAT THIS MEANS FOR YOUMajor reputable brands of dosingpump can be used on oursystemsIf you have a preference for aparticular brand we canaccommodate itYou can minimize spare partskept at your site and you will befamiliar with the dosing pump youhave selectedDosing skids can be customizedwith only the components youneed for your application e.g. forlong dosing lines and smooth flowa pulsation dampener can beselectedNo need to pay for unnecessaryfeatures that never get used.Your capital (purchase) cost iskept as low as possible while stillmaintaining highest quality andsystem integrityBulk chemical storage can beperfectly integrated with thechemical dosing system by yourchoice of the tank and tankoptionsSingle source supply for chemicaltank, instrumentation and dosingsystem keeps the responsibilityfor performance with DioxidePacific.Your plant will fit together like aglove and work seamlessly as allcomponents including tank,instrumentation and dosingequipment are designed to worktogetherThe TS Transfer Station is aHDPE cabinet with inlet manifoldsuited to the chemical. Controlsfor start/stop and run/fault fortransfer pump and level switchdisplay optionalBulk chemical transfer using theDioxide Pacific TS transfer stationmakes power supply andchemical transfer from tanker totank easyYour safety is maintained duringtransfer of chemical from tanker tobulk tankThe dosing plant comes to youfully assembled, wired and testedincluding all of the plant logicoperated by PLC and HMI. Youdon’t need to do anycustomization or fault finding onsiteHaving the ability to control thesystem easily from one HMIlocation, including manualoperation of individual items fortesting or calibration is provided tomake your life easier. Remoteinternet access with email alarms,allows for simple and quicktroubleshooting without the needfor a site visit – reducing yourservice costs.The dosing system can besupplied with an electrical controlpanel which operates all of theelectrical devices, monitorsinstrumentation inputs and isremotely accessible via theinternet10Last Modified: 25 March 2015

www.dioxide.comSydney (NSW)P: 61 2 9999 4594F: 61 2 9999 4534Perth (WA)P: 61 8 9337 5415F: 61 2 9999 4534Melbourne (VIC)P: 61 3 9005 1681F: 61 2 9999 4534E: saleswa@dioxide.comE: salesvic@dioxide.comPO Box 791 NarrabeenNSW 2101 AustraliaE: sales@dioxide.comUnited StatesP: 702-938-6418F: 702-938-4118Suite B-562 / 2654 W Horizon Ridge PkwyHenderson NV 89052-2803E: salesus@dioxide.com11Last Modified: 25 March 2015

2 Allen Bradley Panelview Plus 700 - 6.5 inch TFT colour 3 Allen Bradley Panelview Plus 1250 - 12 inch TFT colour 4 Schneider XBTGT 12 inch TFT colour 5 Uticor UT3-10TC 10 inch TFT colour Form 1F Form 1 2A Form 2a 2B Form 2b 3A Form 3a 3B Form 3b LV/ELV Separation 00 Not applicable AV All voltages in o