New Generation Crushers HP3 Cone Crushers

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New Generation CrushersHP3 Cone Crushers

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PRODUCT PRESENTATIONHP3 cone crushersCreative PerformanceThere’s no better choice than a cone crusherwhen it comes to . . . high productivity, low operating and wear costs, long service life, and high product yieldwith desired shape and gradation.Metso leads this market with its highperformance HP Series cone crushers for theaggregate and mining markets.HP (High Performance) Series cone crushersfeature a unique combination of crusherspeed, throw, and cavity design.This combination is renowned for providinghigher capacity and superior product quality,and having a wider range of applicationsuitability: limestone to taconite, road ballast to manufactured sand, compact portable plant to the largeststationary.Field-proven HP series cone crushers provideunbeatable performance in secondary,tertiary, and quaternary applications.They provide the highest capacity, the bestproduct shape, the highest on-spec yield,easy automation, and the greatest possiblereliability and flexibility.The next generationThe HP3 follows successful HP4 and HP5as the third model of an all-new range ofhigh performance cone crushers, whichbenefits from the very latest in Metsocrushing technology. Its heavy duty designis a tribute to our 70 years of experiencewith the Symons cone, known world-overfor its rugged construction and applicationversatility. Labor-saving features such ashydraulic setting adjustment, tramp releaseand cavity clearing recall the innovativeNordberg Omnicone and first generation ofHP crushers.But the HP3 achieves new heights withunique features that produce the highestreduction ratios, ease of operation andlow maintenance requirements. New conedelivers the highest performance and lowestoperating costs. Make more product, betterproduct at the same time improving theworkplace and helping the environment.Designed for your needsFact. In today’s dynamic crushing andscreening environment, you adapt andinnovate or you fall behind. That’s whyMetso listens to its customers, to find outwhat they need to succeed. To be honest, alot of you seemed conflicted, wanting a highcapacity tertiary/quaternary machine with: a small profile, tight settings, minimized operating costs, and the versatility for recrushing.Metso’ research and development team metthat challenge with the new HP3. No moreconflict. Designed for maximum versatilityand hardest applications, it providesmaximized productivity while minimizingoperating costs.Why HP3 cone crushers?- High capacity- Quality end product shape- Reduced maintenance downtime3

Features & BenefitsCrusher working benefitsHighest performanceThe HP3 cone crusher enables you toproduce much finer products with fewercrushing stages, thereby lowering yourinvestment and saving energy. How is thispossible?With a combination of optimized speedand large throw, HP3 provides the highestreduction ratios of any current cone crusher.Due to its super-efficient crushing action,the HP3 has the best power utilization percone diameter. So you save twice withlower kWh per ton of crushed end productand with lower recirculation load. Highercavity density improves interparticularcrushing action for end products with moreconsistent gradation and superior shape(cubicity).The new HP3 maintains the proventhreaded rotating bowl design. Comparativetests show equalized wear and moreconsistent setting around the entirecircumference of the crushing chamber.Also the use of a newly designed tramprelease system, with fixed return point,makes sure that the crusher setting isinstantaneously maintained even afterpassing a piece of tramp iron.Less downtimeAnother way the new HP3 delivers isless downtime and increased operator4confidence. Dual-acting hydraulic tramprelease cylinders let the HP3 pass tramp ironthat would stall, or damage, many othercrushers. If the crusher does stop under load,the dual-acting cylinders provide a largeclearing stroke, independent of liner wear, toquickly clear the crushing cavity.An advanced fastening system for themantle and bowl liner makes backingmaterial unnecessary, and makes linerchanges faster. Thicker liners mean morematerial to wear. When liners are changedor the crusher is reconfigured, the samehydraulic motors that rotate the bowlfor setting adjustment will rotate thebowl completely out of the adjustmentring threads, greatly simplifying linerreplacement.If you pull the head you will find a newfixed counterweight guard that protects thecounterweight and seals out dust.Easy to maintainBronze bushings used throughout providesuperior load capability in the dusty, highshock crushing environment. They cost lessthan rolling element bearings and are easyto replace in the field with normal tools. TheHP3 is easy to disassemble. All componentsare accessible from the top or side. Thebowl and head are easily removed; nointerference fit to contend with.High crushing forceLiner changeDismantling of crusher

MAIN 413123456789-Feed ArrangementSafety ShieldFeed Bowl HopperClamping RingAdjustment RingBowlMain FrameSocketEccentric Bushing10 11 12 13 14 15 16 17 18 -CountershaftCountershaft BushingsGear and PinionMain ShaftEccentricEccentric Thrust BearingTramp Release AssemblyCounterweight GuardLower Head Bushing19 20 21 22 23 24 25 26 -Antispin DeviceHeadUpper Head BushingMantleHydraulic Adjustment MotorBowl LinerBowl Liner FixationCone feed plate55

Features & BenefitsVersatilityDue to its strength, speed range and easeof converting from coarse to extra fineapplications, the HP3 provides applicationflexibility that was unheard of until now. Save stockpile space by recrushingexcess or slowmoving products withoutan intermediate crushing stage. Converting from coarse to extra fineapplication and back again just bychanging liners and rpm. Liner and rpm combinations gofrom secondary applications to sandmanufacturing.Asset ProtectionThe new tramp release design also protectsthe main frame from uncrushables bysmoothing out the impact forces andreturns the bowl to its original position afterpassing tramp iron. Inside, a new fixed guardprotects counterweight and seals out dust.An optional cover around the crusherprotects employees from casual contact withadjustment and tramp release mechanisms.It also helps protect the workplace withreduced dust emissions. The environmentbenefits too from the advanced fasteningsystem for mantle and bowl liner that do notrequire backing material.Tramp releaseIC7000 Automation IC7000 basic automation: basic controlsystem with fundamental crusher controlfeatures (sequence start/stop, poweroverload, temperature protection anddiagnostics).IC7000 automation6 IC7000 advanced automation: advancedcontrol system with full range of crushercontrol features, including crusher settingcontrol, feeder control, power mode,winter mode.

SpecificationsDimensionsAABCDHP32 778 mm109.37"2 146 mm84.49"2 475 mm97.44"2 817 mm110.90"HP ModelNominal feedopeningMotor size up toCrusher weightCompletecrusher weight*HP3220 mm(8.65")220 kW(300 hp)13 280 kg(29 277 lbs)16 446 kg(36 257 lbs)BHP ModelHP ModelCavityMinimumsettingHP3Extra CoarseCoarseMediumFineExtra Fine25 mm (0.99")20 mm (0.79)15 mm (0.59")11 mm (0.43")8 mm (0.31")* Complete crusher weight:crusher subframe, motorsub frame, covers, feed anddischarge arrangementFeed opening200 mm (7.89")183 mm (7.20)156 mm (6.15")95 mm (3.74")18 mm (0.78")DCavitiesCTechnical dataCrusher CapacitiesThe capacity figures given are approximate only and give an idea of what the crusher is able to produce. They apply for open circuits anddry material with a spec. gravity (2.65) of usual Granite. As a crusher is part of a process, its performance depends on crushability and densityof the material, proper selection and operation of feeders, conveyors, screens, supporting structure, electric motors, drive components andsurge bins. Contact us for choosing the right machine for your application.Closed Side SettingHP ModelCSS8 mm(5/16")10 mm(3/8")13 mm(1/2")16 mm(5/8")19 mm(3/4")22 mm(7/8")25 mm(1")32 mm(1 1/4")38 mm(1 1/2")45 mm(1 8-427Gradation curves** The gradation and capacities shown aredependant on the feed gradation, thecrushing chamber, the material density,the material clenliness, its moisture and itscrushability.100906808101316 19 22 25 28 32 38 45 51% Passing706050403020100mmInches12103846546 7 8 9 10 131/4 5/163/81/2165/8203014050 60 70 80 901001-1/4 1-1/2 2 2-1/2347

Metso Mining and Construction Technology crushing equipmentOur Nordberg, Barmac and Lokotrack brand ranges:Unit crushers C Series jaw crushers Primary gyratory crushers GP Series cone crushers HP Series cone crushers MP Series cone crushers NP Series horizontal impact crushers B-Series vertical impact crushers Laboratory crushersMobile equipment LT Series mobile crushing plants NW Series portable plantsComplete plants Complete plants for aggregate production Complete plants for recyclingMining and Construction Technology main contactsAustralia and New ZealandMetso Minerals (Australia) Ltd1110 Hay StreetWest Perth, WA 6005AustraliaPhone: 61 8 9420 5555Fax: 61 8 9320 2500Europe, Middle East and AfricaMetso Minerals España, S.A.C/ Rivas N 428032 MadridSpainPhone: 34 91 825 5700Fax: 34 91 825 5740Russia and other CIS countriesZAO Metso Minerals (CIS)V.O. Liniya, 70199178 St. PetersburgRussiaPhone: 7 812 740 3040Fax: 7 812 740 5775ChinaMetso Minerals (Beijing) Ltd19/F, The Exchange Beijing, Tower 4,China Merchants Centre,No. 118 Jian Guo Lu Yi Chaoyang District100022 Beijing,ChinaPhone: 86 10 6566 6600Fax: 86 10 6566 2583North and Central AmericaMetso Minerals Industries Inc.20965 Crossroads CircleWaukesha, WI 53186U.S.A.Phone: 1 262 717 2500Fax: 1 262 717 2504South AmericaMetso Minerals Indústria e Comércio LtdaAvenida Independência, 2500 - Éden18087-050 SorocabaBrazilPhone: 55 15 2102 1300Fax: 55 15 2102 1696India and Asia-Pacifi cMetso Minerals (India) Pvt Ltd1st Floor, DLF Building No. 10,Tower A, DLF CybercityDLF Phase II,Gurgaon 122002IndiaPhone: 91 124 235 1541Fax: 91 124 235 1601e-mail: constructionSubject to alteration without prior noticeBrochure No. 2642-08-11-ESBL/Mâcon-English 2011 MetsoPrinted in FranceComimpress 1107-249Metso’s Mining and Construction TechnologyLokomonkatu 3, P.O. Box 30633101 TampereFinlandPhone: 358 204 84 142Fax: 358 204 84 143

high performance cone crushers, which benefits from the very latest in Metso crushing technology. Its heavy duty design is a tribute to our 70 years of experience with the Symons cone, known world-over for its rugged construction and application versatility. Labor-saving features such as hydraulic setting adjustment, tramp release

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