Nordberg Cone Crushers HP3, HP4 & HP6

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Nordberg cone crushersHP3, HP4 & HP6Keeping youahead!

HP3HP4HP622

PRESENTATIONNordberg new generation cone crushers:Keeping you aheadThere’s no better choice than a cone crusherwhen it comes to . . . high productivity, low operating and wear costs, long service life, and high product yieldwith desired shape and gradation.Metso leads this market with its highperformance HP Series cone crushers for theaggregate and mining markets.HP (High Performance) Series cone crushersfeature a unique combination of crusher speed,throw, and cavity design. This combination isrenowned for providing higher capacity andsuperior product quality, and having a widerrange of application suitability: limestone to taconite, road ballast to manufactured sand, compact portable plant to the largeststationary.Field-proven HP series cone crushers provideunbeatable performance in secondary, tertiary,and quaternary applications. They provide thehighest capacity, the best product shape, thehighest on-spec yield, easy automation, andthe greatest possible reliability and flexibility.The next generationThe HP3 follows successful HP4 and HP6 asthe third model of an all-new range of highperformance cone crushers, which benefitsfrom the very latest in Metso crushingtechnology. Its heavy duty design is a tributeto our 70 years of experience with theSymons cone, known world-over for its ruggedconstruction and application versatility. Laborsaving features such as hydraulic settingadjustment, tramp release and cavity clearingrecall the innovative Nordberg Omnicone andfirst generation of HP crushers. a small profile, tight settings, minimized operating costs, and the versatility for recrushing.Metso’ research and development team metthat challenge with the new cone crushers. Nomore conflict. Designed for maximum versatilityand hardest applications, it provides maximizedproductivity while minimizing operating costs.But the next generation achieves new heightswith unique features that produce the highestreduction ratios, ease of operation and lowmaintenance requirements. New cone deliversthe highest performance and lowest operatingcosts. Make more product, better product atthe same time improving the workplace andhelping the environment.Why new generationcone crushers?Designed for your needsFact. In today’s dynamic crushing andscreening environment, you adapt andinnovate or you fall behind. That’s why Metsolistens to its customers, to find out what theyneed to succeed. To be honest, a lot of youseemed conflicted, wanting a high capacitytertiary/quaternary machine with:.Highest performanceLess downtimeEasy to maintainPower efficientVersatility3

FEATURES & BENEFITSTechnologically unique, the newgeneration cone crushers offerunprecedented performance.Their safe and easy maintenanceensure maximum reliability.Crusher working benefitsHighest performanceThe new cone crushers enable you toproduce much finer products with fewercrushing stages, thereby lowering yourinvestment and saving energy. How is thispossible?With a combination of optimized speedand large throw, HP new generationprovides the highest reduction ratios ofany current cone crusher. Due to its superefficient crushing action, the HP3, HP4and HP6 have the best power utilizationper cone diameter. So you save twice withlower kWh per ton of crushed end productand with lower recirculation load. Highercavity density improves interparticularcrushing action for end products with moreconsistent gradation and superior shape.The new cone crushers maintain the proventhreaded rotating bowl design. Comparativetests show equalized wear and moreconsistent setting around the entirecircumference of the crushing chamber. Alsothe use of a newly designed tramp releasesystem, with fixed return point, makes surethat the crusher setting is instantaneouslymaintained even after passing a piece oftramp iron.Less downtimeAnother way the new crushers deliver isless downtime and increased operatorconfidence. Dual-acting hydraulic tramprelease cylinders let the crusher pass trampiron that would stall, or damage, many othercrushers. If the crusher does stop under load,the dual-acting cylinders provide a large4clearing stroke, independent of liner wear, toquickly clear the crushing cavity.An advanced fastening system for the mantleand bowl liner makes backing materialunnecessary, and makes liner changes faster.Thicker liners mean more material to wear.When liners are changed or the crusher isreconfigured, the same hydraulic motorsthat rotate the bowl for setting adjustmentwill rotate the bowl completely out of theadjustment ring threads, greatly simplifyingliner replacement.If you pull the head you will find a newfixed counterweight guard that protects thecounterweight and seals out dust.High crushing forceEasy to maintainBronze bushings used throughout providesuperior load capability in the dusty,highshock crushing environment. Theycost less than rolling element bearings andare easy to replace in the field with normaltools. The new cone crushers are easy todisassemble. All components are accessiblefrom the top or side. The bowl and headare easily removed; no interference fit tocontend with.Liner changePower efficientAs well as being fitted with the latest inhigh-efficiency motors, HP new generationcrushers enable a higher output of finishedproduct than any other cone crusher withthe same power input.The result is improved overall efficiency(less power consumed, more yield), and as abonus, less carbon dioxide emission, makingthis generation of HP cone crushers the mostecological crushing machines on the market.Dismantling of crusher

MAIN 413123456789-Feed arrangementSafety shieldFeed bowl hopperClamping ringAdjustment ringBowlMain frameSocketEccentric bushing10 11 12 13 14 15 16 17 18 -CountershaftCountershaft bushingsGear and pinionMain shaftEccentricEccentric thrust bearingTramp release assemblyCounterweight guardLower head bushing1920212223242526- Antispin device- Head- Upper head bushing- Mantle- Hydraulic adjustment motor- Bowl liner- Bowl liner fixation- Cone feed plate5

FEATURES & BENEFITSVersatilityAsset protectionDue to their strength, speed range and easeof converting from coarse to extra fineapplications, the new crushers provideapplication flexibility that was unheard ofuntil now. Save stockpile space by recrushingexcess or slowmoving products withoutan intermediate crushing stage. Converting from coarse to extra fineapplication and back again just bychanging liners and rpm. Liner and rpm combinations gofrom secondary applications to sandmanufacturing.The new tramp release design also protectsthe main frame from uncrushables bysmoothing out the impact forces andreturns the bowl to its original position afterpassing tramp iron. Inside, a new fixed guardprotects counterweight and seals out dust.An optional cover around the crusherprotects employees from casual contact withadjustment and tramp release mechanisms.It also helps protect the workplace withreduced dust emissions. The environmentbenefits too from the advanced fasteningsystem for mantle and bowl liner that do notrequire backing material.Tramp releaseIC7000 automation IC7000 “basic” automation: basic controlsystem with fundamental crusher controlfeatures (sequence start/stop, poweroverload, temperature protection anddiagnostics).IC7000 automation6 IC7000 “advanced” automation: advancedcontrol system with full range of crushercontrol features, including crusher settingcontrol, feeder control, power mode,winter mode.

SPECIFICATIONSDimensionsAABCDHP3HP4HP62 778 mm2 955 mm3 854 mm2 146 mm2 250 mm3 062 mm2 156 mm2 475 mm3 522 mm2 549 mm2 817 mm3 953 mmNominal feedopeningMotor size up toCrusher weightCompletecrusher weight*220 mm252 mm330 mm220 kW315 kW450 kW13 040 kg19 810 kg33 000 kg17 600 kg25 800 kg45 400 kgBHP modelTechnical informationsHP3HP4HP6* Complete crusher weight: crusher subframe, motor sub frame, covers, feed and discharge ediumFineExtra-fineMinimumsettingmm (in)Feedopeningmm (in)Minimumsettingmm (in)Feedopeningmm (in)Minimumsettingmm (in)Feedopeningmm (in)25 (1.00)20 (0.79)15 (0.59)11 (0.43)8 (0.31)200 (7.89)183 (7.20)156 (6.15)95 (3.74)18 (0.78)28 (1.10)25 (1.00)16 (0.63)10 (0.39)8 (0.31)237 (9.93)203 (7.99)158 (6.22)116 (4.55)67 (2.64)30 (1.20)25 (1.00)20 (0.79)13 (0.52)9 (0.35)328 (12.91)279 (10.98)196 (7.71)106 (4.17)52 (2.05)DCHP3Crusher capacitiesThe capacity figures given are approximate only and give an idea of what the crusher is able to produce. They apply for open circuits anddry material with a spec. gravity (2.65) of usual Granite. As a crusher is part of a process, its performance depends on crushability and densityof the material, proper selection and operation of feeders, conveyors, screens, supporting structure, electric motors, drive components andsurge bins. Contact us for choosing the right machine for your application.Closed side settingModelCSSHP3mtphstphHP48 mm(5/16’’)10 mm(3/8’’)13 mm(1/2’’)16 mm(5/8’’)19 mm(3/4’’)22 mm(7/8’’)25 mm(1’’)32 mm(1 1/4’’)38 mm(1 1/2’’)45 mm(1 5570-790630-870HP6Gradation curves*90%6810131619 22 2528 32 38 45 5180%Percent passing70%60%50%40%30%20%10%0%mm234567 8 9 102030405060 70 80 90 100*The gradation and capacities shown aredependant on the feed gradation, thecrushing chamber, the material density,the material cleanliness, its moisture andits crushability.7

Product families:Unit crushers C series jaw crushers Primary gyratory crushers GP series cone crushers HP series cone crushers MP series cone crushers NP series horizontal impact crushers Barmac series vertical impact crushersUnit screens DF series screens CVB series screens ES series screens TS series screens MF series screens RF series screensUnit feeders TK series feeders VF series feeders LH.G series feeders VG series feeders PF series feeders HRBM series feedersMobile crushing and screening plants Lokotrack LT series track-mounted crushing plants Lokotrack ST series track-mounted screening plants Lokotrack CT and CW series track- and wheel-mounted conveyors NW series wheel-mounted crushing plantsStationary crushing plants Complete plants for aggregate production Complete plants for recycling applicationsMining and Construction Technologymain contactsAUSTRALIA AND NEW ZEALANDMetso Minerals (Australia) Ltd1110 Hay StreetWest Perth, WA 6005AustraliaPhone: 61 8 9420 5555Fax: 61 8 9320 2500CHINAMetso Minerals (Beijing) Ltd19/F, The Exchange Beijing, Tower 4,No. 118 Jian Guo Lu Yi Chaoyang District100022 Beijing,ChinaPhone: 86 10 6566 6600Fax: 86 10 6566 2583EUROPE, MIDDLE EAST AND AFRICAMetso Minerals España, S.A.C/ Rivas N 428032 MadridSpainPhone: 34 91 825 5700Fax: 34 91 825 5740INDIA AND ASIA-PACIFICMetso Minerals (India) Pvt Ltd1st Floor, DLF Building No. 10,Tower A, DLF CybercityDLF Phase II,Gurgaon 122002IndiaPhone: 91 124 235 1541Fax: 91 124 235 1601NORTH AND CENTRAL AMERICAMetso Minerals Industries Inc.20965 Crossroads CircleWaukesha, WI 53186U.S.A.Phone: 1 262 717 2500Fax: 1 262 717 2504RUSSIA AND OTHER CIS COUNTRIESZAO Metso Minerals (CIS)V.O. Liniya, 70199178 St. PetersburgRussiaPhone: 7 812 740 3040Fax: 7 812 740 5775SOUTH AMERICAMetso Minerals Indústria e Comércio LtdaAvenida Independência, 2500 - Éden18087-050 SorocabaBrazilPhone: 55 15 2102 1300Fax: 55 15 2102 fo.csr@metso.comMETSO’S MINING ANDCONSTRUCTION TECHNOLOGYLokomonkatu 3, P.O. Box 306FI-33101 TampereFinlandPhone: 358 20 484 142Fax: 358 20 484 143Subject to alteration without prior notice, Brochure No. 2008-05-13-ESBL/Mâcon-English 2013 Metso, Printed in FranceMetso’s Mining and Constructioncrushing and screening equipment

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