BODY BUILDER INSTRUCTIONS - Mack Trucks
BODY BUILDER INSTRUCTIONSMack TrucksCab, Instrument PanelPI / CHU, AN / CXU, GR / GU, TDLR, TE / MRUSection 8IntroductionThis information provides specifications for chassis body installation for MACK vehicles.Note: We have attempted to cover as much information as possible. However, thisinformation does not cover all the unique variations that a vehicle chassis may present.Note that illustrations are typical but may not reflect all the variations of assembly.All data provided is based on information that was current at time of release. However,this information is subject to change without notice.Please note that no part of this information may be reproduced, stored, or transmitted byany means without the express written permission of MACK Trucks, Inc.Contents: “AN, GR, PI DASHBOARD SWITCH LOCATIONS”, page 3“Overview of Instruments”, page 7“Instrument Cluster”, page 8“Gauge Layout”, page 9“Alarm, Check and Information Symbols”, page 15“Warning Indicator Light Panel”, page 17“Dash Switches”, page 19“Switch Package AUXSW-6B Assignable Body Builder Dash Mounted Rocker Switches”,page 20“Lens Kit for Assignable Body Builder Switches: Part # 22392309”, page 21“TE/MRU Dash Panel”, page 22“Gauge Layout”, page 23“Right Hand Gauges”, page 24“Alarm, Check and Information Symbols”, page 26“Warning Indicator Light Panel”, page 28Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Page 1 (43)All Rights Reserved
“LR DASH PANEL”, page 31“Alarm, Check and Information Symbols”, page 33“Warning Indicator Light Panel”, page 34“PTO”, page 36“VECU/BBM Locations”, page 40PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8USA141896628Date 3.2018ReleasePage 2 (43)
Instrument PanelAN, GR, PI DASHBOARD SWITCH LOCATIONSW3133549Panel Arrangement A and BMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 3 (43)All Rights Reserved
W3133550Panel APanel BNumberPart NumberDescription122392299Cruise ON / OFF222392282Cruise SET /RESUME322559210Cummins EngineBrake422392546Grade GripperDisable522392314ATC (MUD /SNOW)622393029Trailer AUX(CENTER PIN)722396611IGN AUX822392442DIFF LOCK (INTER WHEEL)922846096INTERAXLELOCK1022392259PLOW LAMPS1122559918AIR SUSP(DUMP)1222392281STROBE1322392399BATTERY AUX1422846105PTO 11522846105PTO 21622559226BEACON LIGHT1723229511FAN CLUTCHOVERRIDE1822392285ASSIGNABLEON / OFFMack Body Builder InstructionsUSA141896628W31335511982719617FLOOR LAMPSWITCH (nongas only)2023006490HEADLAMPSWITCHPI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 4 (43)All Rights Reserved
OTHER AVAILABLE SWITCH OPTIONSPart NumberDescription22572307LDWS DISABLE22392308TIME GAP (ACC)22392420ATC22392256RETARDER22392260ASSIGNABLE ON / OFF22392286WINDSHIELD DEFROST22392297ECS RAISE / LOWER22392311ASSIGNABLE MOMENTARY22396071POWER FLOAT22396079LOW HYDRA OIL OVERRIDE22396090SPREADER LIGHTS22396625REAR AMBER FLASHER22559241SANDER LIGHT22559244CHAIN LIGHT22559245ROTATING LIGHT22559917BOGIE CONTROL22846089TAIL GATE LOCK / UNLOCK22846090TAIL GATE LOCK / UNLOCK22846091SNOW INGESTION22846093NEUTRAL CONTROL22846096INTERAXLE22846097SUSP HEIGHT CONTROL228461015TH WHEEL22846108PTO CONTROL (MUNCIE)22846121ECS MODE22879194LOAD LIGHT23053219FORWARD LIFT AXLE23053220REAR LIFT AXLE23093324FRONT DIFF LOCK23093325REAR DIFF LOCK23229509SHUTDOWN OVERRIDE23229510WINDSHIELD DEFROST23229512ATC23229513INTER WHEEL LOCK23229514GRADE GRIPPER DISABLE23229515LOW HYDRA OIL OVERRIDE23229516LDWS DISABLE23229517FRONT DIFF LOCKMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 5 (43)All Rights Reserved
Part NumberDescription23229518REAR DIFF LOCK23239140ASSIGNABLE MOMENTARY23239141IGNITION (15 AMP)23239142REAR AMBER FLASHERNotesMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 6 (43)All Rights Reserved
Overview of InstrumentsBefore driving this vehicle, locate the instruments and controls, and become thoroughly familiar with their operation. Afterstarting and when driving, ensure that the instrument readings are normal.W81333581. Air Vent8. Infotainment Screen / Display (SID)15. Accelerator Pedal2. Stalk Control9. Secondary Gauges16. Stalk Control3. Tachometer10. Dash Switches17. Brake Pedal4. Drivers Information Display (DID)11. Climate Control Unit18. Steering Wheel5. Speedometer12. Trailer Air Supply19. Steering Column Tilt Control Pedal6. mDRIVE Gear Selector13. Tractor Parking Brake20. Steering Wheel Switches7. Radio (SEM)14. Trailer Hand BrakeMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 7 (43)All Rights Reserved
Instrument ClusterThe instrument cluster provides system/component condition information to the driver. This information is available to assistthe driver in determining any necessary actions.The instrument cluster consists of the following components: condition indicators (tell-tales), driver information display (DID),gauges, speedometer and tachometer, on board diagnostic (OBD) fault and warning indicators.W81333591. Condition Indicators (Tell-tale)2. Driver Information Display (DID)3. On Board Diagnostic (OBD) Fault and Warning Indicators4. Speedometer5. Gauges6. TachometerNotesMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 8 (43)All Rights Reserved
Gauge LayoutTachometerThe tachometer displays the engine’s revolutions per minute (RPMs).W3133360SpeedometerIndicates the speed of the vehicle. The speedometer is driven by the vehicle’s electronic system.W3133361Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 9 (43)All Rights Reserved
Coolant Temperature GaugeThe coolant temperature gauge indicates engine coolant temperature. The normal operating temperature for Mack enginesis 80 to 105 C (170–215 F). If the temperature remains below or exceeds the normal temperature range, the cooling system should be checked for problems by an authorized Mack Vehicle dealer. When coolant temperature is excessive, the redSTOP tell-tale illuminates and the buzzer will sound. The engine is at risk and the ECM may derate the engine power. Stopat the first safe place where the problem can be checked.W3133363Engine Oil Pressure GaugeIndicates engine oil pressure. When the engine oil pressure is too low, the red STOP tell-tale illuminates and the buzzer willsound. If the engine oil pressure becomes low, the engine is at risk. Bring the vehicle to a safe stop where the problem canbe checked.DANGERFailure to take necessary action when the STOP tell-tale is on can ultimately result in automatic engine shutdown and lossof power steering assist. Vehicle crash can occur, resulting in personal injury or death.W3133319Stop Tell-TaleW3133362Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 10 (43)All Rights Reserved
Aftertreatment DEF GaugeIndicates the amount of Diesel Exhaust Fluid (DEF) in the tank.W3133364Fuel GaugeIndicates the fuel level. The fuel gauge is connected to the fuel sensor unit in the fuel tank. There is only one sensor even ifthe vehicle is equipped with dual tanks.W3133365Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 11 (43)All Rights Reserved
Secondary Brake Air Pressure GaugeThe secondary brake air pressure gauge is connected to the front circuit tank via sensors mounted on the passthrough wall.The front and rear air gauges should register equal air pressure. By observing the gauge pointers, the operator can detect apressure drop if an air leak develops and can readily identify the circuit affected.DANGERFailure to observe these precautions can result in the loss of braking performance. This can lead to a vehicle accident,which can result in personal injury or death.W3133366Primary Brake Air Pressure GaugeThe primary brake air pressure gauge is connected to the rear circuit tank via sensors mounted on the passthrough wall. Thefront and rear air gauges should register equal air pressure. By observing the gauge pointers, the operator can detect a pressure drop if an air leak develops and can readily identify the circuit affected.DANGERFailure to observe these precautions can result in the loss of braking performance. This can lead to a vehicle accident,which can result in personal injury or death.W3133367Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 12 (43)All Rights Reserved
Secondary GaugesOn certain vehicles, secondary gauges are included. These gauges are located to the right of the steering wheel, above themain switch location.W31333681. Secondary GaugesNotesMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 13 (43)All Rights Reserved
Tell-TalesA tell-tale is a display that indicates the actuation of a device, a correct or defective condition, or a failure tofunction.The operator should become familiar with these symbolsin order to recognize and react (if necessary) to the indicated condition. Tell-tale symbols are shown in the instrument panel cluster.ColorsTo promote visual recognition internationally, specific colors for tell-tales have been established. Unless governmental regulations (in the area where the vehicle is to beused) or engineering directives specify otherwise, thestandard colors are: Steady Blue — high-beam headlights Steady Green — system in operationFlashing Green — turn signalsFlashing Red — hazard condition involving the safetyof personnelSteady Red — warning, immediate action requiredAmber — early warning, such as low fuel or Anti-LockBrake System (ABS) malfunctionMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 14 (43)All Rights Reserved
Alarm, Check and Information SymbolsNumberSymbolsMeaningMalfunction Indicator Lamp1W3133317Hill AssistIndicator2W3133318Stop3W3133319Interaxle lock4W31333205Differential lockW31333216W3133322Turn SignalIndicatorParking Brakeengaged7W3133324Safety BeltsReminder8W31333269W313332710W3133328Mack Body Builder ionAftertreatmentHigh ExhaustSystemTemperaturePI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 15 (43)All Rights Reserved
S MalfunctionTrailer11W313332921W31-Electronic Stability Control (ESC)Indicator333-ABS MalfunctionTractor1240W313333022W3133341Preheating Active or Preheating Fault13W3133331Daytime RunningLight (DRL)IndicatorLane ChangingSystem (LCS)Indicator23W3133342High BeamIndicator14W3133333Airbag Indicator24AftertreatmentDEF Tank LowIndicator15W3133343W313333425W313334416Tire PressureMonitoring System (TPMS)IndicatorCheck IndicatorW313333526W31333-Automatic Traction Control(ATC)45Light Indicator17W3133336Tractor ControlSystem (TCS)Indicator18W313333719W3-Lane DepartureWarning System(LDWS) Indicator13333820Power Take-off(PTO) IndicatorMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 16 (43)All Rights Reserved
Warning Indicator Light Panel1. Malfunction Indicator LampMalfunction Indicator Lamp indicates government Regulation On Board Diagnostics (OBD) faults.2. Hill Assist IndicatorIndicates hill assist is active.3. Stop Tell-TaleIlluminates when conditions require the driver to stop the vehicle. This usually occurs when vehicle conditions fall below designated standards for operation.DANGERFailure to take necessary action when the STOP tell-tale is on can ultimately result in automatic engine shutdown and lossof power steering assist. Vehicle crash can occur, resulting in personal injury or death.4. Interaxle LockIlluminates when interaxle lock is engaged.5. Differential LockIlluminates when differential lock is engaged.6. Turn Signal IndicatorFlashes when turn signals are active.7. Parking Brake EngagedIndicates parking brake is engaged.8. Safety Belt ReminderIndicates safety belt needs to be fastened.9. Aftertreatment DPF RegenerationIndicates aftertreatments DPF regeneration is required.10. High Exhaust System Temperature (HEST) IndicatorThe HEST Indicator illuminates when the exhaust temperature reaches 300 C (572 F) and the regeneration process begins. When the regeneration process is completed, the engine should be allowed to run until the HEST indicator shuts off.During regeneration while the vehicle is moving, the HEST indicator will only illuminate when vehicle speed is less than 8kph (5 mph). During a parked regeneration, the HEST indicator will turn off when regeneration is complete and the exhausttemperature has returned to a normal temperature.Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 17 (43)All Rights Reserved
11. ABS Trailer MalfunctionIndicates a problem being reported by the Trailer ABS System.12. ABS Tractor MalfunctionIndicates a problem being reported by the Tractor ABS System.13. Preheating ActiveIndicates that preheating is active.14. High BeamIlluminates when high beam lights are engaged.15. Aftertreatment DEF Tank LowIlluminates when the fluid level is low. It also Flashes when the level becomes critically low.16. Check IndicatorIlluminates when there is an engine or aftertreatment system issue.17. Light IndicatorIlluminates when there is a lighting system error.18. Traction Control System (TCS) IndicatorIndicates that the TCS is active.19. Lane Departure Warning System (LDWS) IndicatorIndicates that the LDWS is off.20. Power Take-off (PTO) IndicatorIndicates that the PTO is active.21. Electronic Stability Control (ESC) IndicatorIndicates that the ESC system is active.22. Daytime Running Light (DRL) IndicatorIndicates that the DRLs are active.23. Lane Change System (LCS) IndicatorIndicates that the LCS is off or disabled.Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 18 (43)All Rights Reserved
24. Airbag IndicatorIndicates that there is an airbag error. Maintenance is required.25. Tire Pressure Monitoring System (TPMS) IndicatorIndicates that there is an issue with the vehicle’s tire pressure. Maintenance is required.26. Automatic Traction Control (ATC) IndicatorIndicates that the vehicle is losing traction and the ATC is engaging.Dash SwitchesGeneralSwitches that may be fitted in your vehicle are on the following pages. The available switches in your particular vehicle aredependent on the vehicle’s equipment.Movable SwitchesThe location of the majority of the switches can be easily adapted to your requirements. A few switches cannot be moved forsafety reasons. Contact an authorized dealership for more information.Switch StylesThere are three types of switches that are used on the dash panel.LockingStandardW3133393Mack Body Builder InstructionsUSA141896628W3133394BodyBuilder AssignableW3133395PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 19 (43)All Rights Reserved
Switch Package AUXSW-6B Assignable Body Builder Dash MountedRocker Switches(3) 20A, Ignition Powered, Latching On / Off (Part Number: 22396611)(2) 15A, Ignition Powered, Latching On / Off (Part Number: 23239141)(1) 20A, Ignition Powered, Momentary On / Off (EAXD4X) (Part Number: 22392311)Affects: Conventional ModelsWhen switch package option AUXSW-6B is ordered, switches will be in position #7, #12, #13, #16, #17, and #18.W3133963AUXSW-6B switch package is highlighted in red. The above image represents the standard installation locations. Switch locations can change based on other equipment ordered and assembly procedures.NumberDescription720A, Ignition Powered,Momentary On / Off (EAXD4X)1215A, Ignition Powered, Latching On / Off1315A, Ignition Powered, Latching On / Off1620A, Ignition Powered, Latching On / Off1720A, Ignition Powered, Latching On / Off1820A, Ignition Powered, Latching On / OffMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 20 (43)All Rights Reserved
Lens Kit for Assignable Body Builder Switches: Part # 22392309W3133399Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 21 (43)All Rights Reserved
TE/MRU Dash PanelDash OverviewBefore driving this vehicle, locate the instruments and controls, and become familiar with their operation. After starting andwhen driving, ensure that the instrument readings are normal.W21220371. Light Control Panel6. Climate Control Panel11. Parking Brake2. Tachometer7. Switch Locations12. Air Pressure Gauge3. Tell-Tale Display8. Brake Pedal13. Fuel Gauge4. Electric Horn9. Accelerator Pedal5. Vent10. IgnitionMack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 22 (43)All Rights Reserved
Gauge LayoutW31333901. Tachometer4. Transmission Oil TemperatureGauge7. Engine Oil Pressure Gauge2. Warning Indicator Lamps5. Odometer / Trip Counter8. Hour Meter3. Speedometer6. Voltmeter9. Engine Coolant Temperature Gauge1. TachometerIndicates engine speed in revolutions per minute (RPM). Tachometer readings should be used as a guide for shifting, as wellas to prevent engine damage due to over speed.2. Warning Indicator LampsIlluminates if a status or fault indicator condition is active.3. SpeedometerIndicates road speed in miles and/or kilometers per hour.4. Transmission Oil Temperature GaugeIndicates transmission oil temperature.5. OdometerMeasures the distance traveled by the vehicle.6. VoltmeterIndicates the surface charge of the battery with the engine NOT running (and the ignition ON). Indicates the condition ofcharging system with the engine running.Mack Body Builder InstructionsUSA141896628PI / CHU, AN / CXU, GR / GU, TD, LR, TE / MRU, Section 8Date 3.2018Cab, Instrument PanelPage 23 (43)All Rights Reserved
7. Engine Oil Pressure GaugeIndicates engine oil pressure. The normal operating oil pressure for a Mack MP7 engine (at governed speed) is 275.8 –620.5 kPa (40 – 90 psi). At idling speed, the oil pressure should be 275.8 – 413.9 kPa (40 – 60 psi). Should the oil pressuredrop suddenly from the normal readings, stop the engine immediately and determine the cause.8. Hour MeterIndicates hours of engine operation. Hours of operation should be used as a guide for certain engine or PTO maintenanceoperations.9. Engine Coolant Temperature GaugeIndicates the temperature of the engine coolant. The normal operating temperature for a Mack MP7 engine is 77-107 C(170–225 F). The driver will receive a warning if the coolant temperature reaches 106 C (223 F) and engine shutdown willoccur at 108 C (227 F) if the engine coolant temperature shut down option is enabled.CAUTIONAvoid component damage, coolant temperate must NOT exceed 107 C (225 F).Right Hand GaugesW31333911. Air Pressure GaugeIndicates air pressure in the air brake system. The normal operating air pressure is 759 kPa - 897 kPa (110 psi - 130 psi). Ifpressure drops below 75 psi ( 5 psi), the warning buzzer and warning light will go on. Determine the cause of failure beforeprocee
Note that illustrations are typical but may not reflect all the variations of assembly. All data provided is based on information that was current at time of release. However, . page 3 “Overview of . The speedometer is driven by the vehicle’s electronic system. W3133361 Mack Body Builder Instructions PI / CHU, AN / CXU, GR / GU, TD .
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