Allen Bradley Component Class VFD’sAllen Bradley

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PowerFlexPowerFlex 4M4M ACAC DriveDriveAllen Bradley Component Class VFD’sPowerFlexPowerFlex 44 ACAC DriveDrivePowerFlexPowerFlex 4040 ACAC DriveDrivePowerFlexPowerFlex 40P40P ACAC DriveDrivePowerFlexPowerFlex 400400 ACAC DriveDrivePowerFlexPowerFlexComponentComponent ClassClass owerFlex onentComponent ClassClass DrivesDrivesHIMsHIMsPowerFlexPowerFlex DrivesDrivesAddAdd OnOn ProfilesProfiles

Complete Automation on the Move May 13-14, 2008– Valley Forge Convention Center 1210 First AvenueKing of Prussia, PA 19406 A FREE event featuring:––––––4 Focused Industry Symposiums20 Hands-On Labs27 Technical Sessions9 Encompass Partner Sessions25 Show Floor Pedestals and Kiosks35 Encompass Partners Visit the Rockwell Automation booth on the Expo show floorfor more detailed information and registration!Copyright 2005 Rockwell Automation, Inc. All rights reserved.2

PowerFlex 4M AC Drive - Specifications Drive Ratings:– 100-120V, 1Ø, 0.2-1.1 kW (0.25-1.5 Hp)– 200-240V, 1Ø, 0.2-2.2 kW (0.25-3.0 Hp)– 200-240V, 3Ø, 0.2-7.5 kW (0.25-10 Hp)– 380-480V, 3Ø, 0.4-11.0 kW (0.50-15 Hp) Motor Control– V/Hz Motor Control– Slip Compensation Ambient Temperature Limit for Enclosures– IP 20/Open -10 to 50 C (14 - 122 F) Features– Feed through wiring design– Excellent Panel design– Drive overload protectionCopyright 2005 Rockwell Automation, Inc. All rights reserved.3

PowerFlex 4M AC DriveRatings and DimensionsPowerFlex 4MFrame APowerFlex 4MFrame BPowerFlex 4MFrame CRatings:Ratings:Ratings:100-120V, 1ph, 0.2-0.37 kW (0.25-0.5Hp)100-120V, 1ph, 0.75-1.1 kW (1.0-1.5Hp)200-240V, 3ph, 5.5-7.5 kW (7.5-10Hp)200-240V, 1ph, 0.2-0.75 kW (0.25-1.0Hp)200-240V, 1ph, 1.5-2.2 kW (2.0-3.0Hp)380-480V, 3ph, 5.5-11.0 kW (7.5-15Hp)200-240V, 3ph, 0.2-1.5 kW (0.25-2.0Hp)200-240V, 3ph, 2.2-3.7 kW (3.0-5.0Hp)FRAME “C” HAS BRAKING CAPABILITY380-480V, 3ph, 0.37-1.5 kW (0.50-2.0Hp)380-480V, 3ph, 2.2-3.7 kW (3.0-5.0Hp)Dimensions:Dimensions:Dimensions:Height 174mm (6.85”)Width 72mm (2.83”)Height 174mm (6.85”)Width 100mm (3.94”)Height 260mm (10.24”)Width 130mm (5.12”)Depth 136mm (5.35”)Depth 136mm (5.35”)Depth 180mm (7.09”)Copyright 2005 Rockwell Automation, Inc. All rights reserved.4

PowerFlex 4 AC Drive - Specifications Drive Ratings: Features– 100-120V, 1Ø, 0.2-1.1 kW (0.25-1.5 Hp)– Drive Overload Protection– 200-240V, 1Ø, 0.2-2.2 kW (0.25-3 Hp)– Flying Start– 200-240V, 3Ø, 0.2-3.7 kW (0.25-5 Hp)– All connections from bottom– 380-480V, 3Ø, 0.37-3.7 kW (0.5-5 Hp)– Dynamic Braking – add resistor Motor Control– V/Hz Motor Control– Slip Compensation Ambient Temperature Limit for Enclosures– Open Type / IP20 -10 to 50 C(14 - 122 F) with specified distance betweendrives or– Open Type / IP20 -10 to 40 C(14 - 104 F) Zero Stacked– NEMA/UL Type 1 / IP30 -10 to 40 C(14 - 104 F) with optional conduit box kitCopyright 2005 Rockwell Automation, Inc. All rights reserved.5

PowerFlex 4 AC DriveRatings and DimensionsPowerFlex 4Frame APowerFlex 4Frame BRatings:Ratings:100-120V, 1ph, 0.2-0.37 kW (0.25-0.5Hp)100-120V, 1ph, 0.75-1.1 kW (1-1.5Hp)200-240V, 1ph, 0.2-0.75 kW (0.25-1Hp)200-240V, 1ph, 1.5-2.2 kW (2-3Hp)200-240V, 3ph, 0.2-1.5 kW (0.25-2Hp)200-240V, 3ph, 2.2-3.7 kW (3-5Hp)380-480V, 3ph, 0.37-1.5 kW (0.5-2Hp)380-480V, 3ph, 2.2-3.7 kW (3-5Hp)Dimensions:Dimensions:Height 152mm (5.98”)Width 80mm (3.15”)Height 180mm (7.09”)Width 100mm (3.94”)Depth 136mm (5.35”)Depth 136 (5.35)Copyright 2005 Rockwell Automation, Inc. All rights reserved.6

PowerFlex 40 AC Drive Specifications Drive Ratings : Features– 100-120V, 1Ø, 0.4-1.1 kW (0.5-1.5 Hp)– Drive Overload Protection– 200-240V, 1Ø, 0.4-2.2 kW (0.5-3 Hp)– PID Control– 200-240V, 3Ø, 0.4-7.5 kW (0.5-10 Hp)– 380-480V, 3Ø, 0.4-11 kW (0.5-15 Hp)– StepLogic – 480-600V, 3Ø, 0.75-11 kW (1-15 Hp)– Flying Start Motor Control– Dynamic Braking – V/Hz Motor Controladd resistor– Sensorless Vector Control with AutotuneFeature– Process PID Ambient Temperature Limit for Enclosures– Open Type / IP20 -10 to 50 C (14 122 F) with specified distance between drivesorPowerFlex 40 AC Drives– Open Type / IP20 -10 to 40 C (14 NEMA/UL Type 4X/12Up through 5 Hp104 F) Zero Stacked– NEMA/UL Type 1 / IP30 -10 to 40 C(14 - 104 F) with optional conduit box kit– NEMA/UL Type 4X/12 / IP66 -10 to 40 C(14 - 104 F)Copyright 2005 Rockwell Automation, Inc. All rights reserved.7

PowerFlex 40 AC DrivesRatings and DimensionsPowerFlex 40Frame BPowerFlex 40Frame CRatings:100-120V, 1ph, 0.4-1.1 kW (0.5-15Hp)Ratings:200-240V, 1ph, 2.2 kW (3Hp)200-240V, 1ph, 0.4-1.5 kW (0.5-2Hp)200-240V, 3ph, 0.4-3.7 kW (0.5-5Hp)200-240V, 3ph, 5.5-7.5kW (7.5-10Hp)380-480V, 3ph, 5.5-11 kW (7.5-15Hp)380-480V, 3ph, 0.4-4.0 kW (0.5-5Hp)480-600V, 3ph, 0.75-4.0 kW (1-5Hp)480-600V, 3ph, 5.5-11 kW (7.5-15Hp)Dimensions:Height 180mm (7.09”)Width 100mm (3.94”)Depth 136mm (5.35”)Dimensions:Height 260mm (10.2”)Width 130mm (5.1”)Depth 180mm (7.1”)Copyright 2005 Rockwell Automation, Inc. All rights reserved.8

PowerFlex 40P AC Drive - Specifications Drive Ratings :– 200-240V, 3Ø, 0.4-7.5 kW (0.5-10 Hp)– 380-480V, 3Ø, 0.4-11 kW (0.5-15 Hp)– 480-600V, 3Ø, 0.75-11 kW (1-15 Hp) Motor Control– V/Hz Motor Control– Sensorless Vector Control with AutotuneFeature Features––––––Drive Overload ProtectionPID ControlStepLogic Flying StartEncoder/Pulse Train FeedbackDriveGuard Safe-off (optional) Slip Compensation or Encoder Trim– Process PID– Position Control Mode Ambient Temperature Limit for Enclosures– Open Type / IP20 -10 to 50 C(14 - 122 F)– Plate drive for external Heatsink mounting upto IP66– NEMA/UL Type 1 / IP30 -10 to 40 C(14 - 104 F) with optional conduit kitCopyright 2005 Rockwell Automation, Inc. All rights reserved.9

PowerFlex 40P AC Drive:Ratings and DimensionsPowerFlex 40PFrame BPowerFlex 40PFrame CRatings:200-240V, 3ph, 0.4-3.7 kW (0.5-5Hp)Ratings:200-240V, 3ph, 5.5-7.5kW (7.5-10Hp)380-480V, 3ph, 0.4-4.0 kW (0.5-5Hp)480-600V, 3ph, 0.75-4.0 kW (1-5Hp)Dimensions:Height 180mm (7.09”)Width 100mm (3.94”)Depth 136mm (5.35”)380-480V, 3ph, 5.5-11 kW (7.5-15Hp)480-600V, 3ph, 5.5-11 kW (7.5-15Hp)Dimensions:Height 260mm (10.2”)Width 130mm (5.1”)Depth 180mm (7.1”)Copyright 2005 Rockwell Automation, Inc. All rights reserved.10

PowerFlex 400 AC Drive:Specifications Features Drive Ratings– Sleep/Wake– 200-240V, 2.2-37 kW (3-50 Hp)– 380-480V, 2.2-250 kW (3-350 Hp)– PID Control– Flying Start Motor Control– Purge Input– V/Hz Motor Control– Damper Input– Slip Compensation– Multi-stage pump control Ambient Temperature Limit for Enclosures– Hand/Off/Auto– IP30 / NEMA/UL Type 1 – Drive Overload Protection -10 to 45 C (14 to 113 F)– Integral Metasys N2 and Apogee FLN P1 C frame requires conduit box optioncommunications– Optional LonWorks and BACnet communications– 3 contactor bypassStand-Alone DrivesPackaged DrivesCopyright 2005 Rockwell Automation, Inc. All rights reserved.11

PowerFlex 400 AC Drive:Ratings and DimensionsPowerFlex 400Frame CPowerFlex 400Frame DRatings:200-240V, 2.2-7.5 kW (3-10Hp)Ratings:200-240V, 11-22 kW (15–30Hp)Ratings:200-240V, 30-37 kW (40-50Hp)380-480V, 18.5-30 kW (25-40Hp)380-480V, 37-75 kW (50-100Hp)Dimensions:Height 436mm (17.2”)Dimensions:Height 606mm (23.8”)Width 250mm (9.8”)Depth 206mm (8.1”)Width 370mm (14.6”)Depth 259mm (10.2”)380-480V, 2.2-15 kW (3-20Hp)Dimensions:Height 260mm (10.2”)Width 130mm (5.1”)Depth 180mm (7.1”)Copyright 2005 Rockwell Automation, Inc. All rights reserved.PowerFlex 400Frame E12

PowerFlex 400 AC Drive:Ratings and DimensionsPowerFlex 400Frame FPowerFlex 400Frame GPowerFlex 400Frame HRatings:380-480V, 90-100 kW (125–150Hp)Ratings:Ratings:380-480V, 132-160 kW (200–350Hp) 380-480V, 200-250 kW ht 850mm (33.5”)Width 425mm (16.7”)Height 892mm (35.1”)Width 425mm (16.7”)Height 1364mm (53.7”)Width 529mm (20.8”)Depth 280mm (11.0”)Depth 264mm (10.4”)Depth 359mm (14.1”)Copyright 2005 Rockwell Automation, Inc. All rights reserved.13

DSI Communication Products22-SCM-23222-COMM-BRS-232 DF1 BACnet MS/TP22-COMM-P1203-USBProfibus DP USB 1769-SM2AK-U0-RJ45-*Ext. DSI KitBluetoothCompact I/OCable AccessoriesCopyright 2005 Rockwell Automation, Inc. All rights reserved.14

PowerFlex 40 Multi-Drive mode “Multi-Drive” Mode– Allows up to (5) PowerFlex 4-Class drives on 1 node requires (1) PowerFlex 40 with 22-COMM-E or 22-COMM-D the remaining (4) drives can be PowerFlex 4’s or 40’s– Control, Configure and Collect data for all five drivesEtherNet/IP or DeviceNETup to 5 drives on 1 nodePowerFlex 40Up to 4 PowerFlex 4’ s or 40’sTerminating ResistorTerminating ResistorRS-485AK-U0-RJ45-TB2PRJ45 Terminal BlocksCopyright 2005 Rockwell Automation, Inc. All rights reserved.15

PowerFlex Component Class -HIMsDSICopyright 2005 Rockwell Automation, Inc. All rights reserved.16

PowerFlex Component Class -HIMsType I Remote& Hand-HeldHIM(22-HIM-A3)Type I RemoteMount Bezel(22-HIM-B1 with 22HIM-A3)Copyright 2005 Rockwell Automation, Inc. All rights reserved.Type 4 RemoteMount HIM(22-HIM-C2S)17

Drive Software Tools DriveExplorer – An intuitive, Windows Explorer-like software package for basiconline programming of Allen-Bradley drive products– Multiple versions: DriveExplorer Full DriveExplorer Lite – Freeware. Pocket DriveExplorer DriveTools SP– A family of software planned and designed to accommodatedemanding user requirements: DriveExecutive - Online/offline drive configuration tool DriveObserver - Samples and plots parameter valuesCopyright 2005 Rockwell Automation, Inc. All rights reserved.18

Software Tools – Premier Integrationwith PowerFlex AC Drives RSLogix 5000 v16 DriveAdd-On Profiles (AOPs)– Auto-generation ofdescriptive tag nameswith respective datatypes– Utilizes existing featuresfound in our drivesoftware tools today,such as: Linear List / File Group EditorWizardsDiagnosticsFault / Alarm / Event QueuesFlashModule Properties window in RSLogix 5000 v16– Drive configuration stored inRSLogix 5000 .ACD file andin the controller– Allows stand-alone softwaretool useCopyright 2005 Rockwell Automation, Inc. All rights reserved.19

Allen Bradley Component Class VFD’sAllen Bradley Component Class VFD’s. . drives can be PowerFlex 4’s or 40’s – Control, Configure and Collect data for all five drives . online programming of Allen-Bradley drive products – Multiple versio

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Documentation consulted: Allen Bradley PowerFlex 40 User Manual (Publication 22B-UM001B-EN-E), AnyBus Communicator Manual ver. 1.60 (Doc ID SDN-7061-059), AnyBus-S ControlNet Appendix Allen Bradley ControlNet Coax Cable, Taps and Terminators Appropriate Programming Cables Serial Cabling The serial interface between the Allen Bradley PowerFlex and the AnyBus Communicator is .

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