ABB Standard Drives
ABB standard drivesACS510 - 01, 1.1 kW - 160 kWTechnical catalogue
Two ways to select your driveChoice 1: Simply contact your local ABB drivessales office (see page 15) and let them know whatyou want. Use page 3 as a reference section for moreinformation.Type code:123456789 ORACS510Product seriesRating and typesVoltagesElectromagnetic compatibilityConstructionDimensionsAssistant control panelOptionsTechnical dataTechnical specificationControl connectionsServicesContact and web infromation3ABD00017601 Rev D EN 2009-04-01Choice 2: Build up your own ordering code usingthe simple 6-step approach below. Each step isaccompanied by a reference to a page that is filledwith useful information.-01-03A3-4 B055
ContentsABB standard drives, ACS510ABB standard drives.4Feature.4Rating, types and voltages.5Electromagnetic compatibility . .5Constructions.6Dimensions.6Assistant control panel.7Basic control panel.7Control panel frame size.7Options.8How to select options.8Available options.8Output chokes.8Panel mounting kit.9Hole dimension for ACS-CP-cabinet kit.9Plug-in options. 10Brake unit and choppers. 11Technical data. 12Cooling. 12Fuse connections. 12Technical specification. 13Control connections. 14Services. 15www.abb.com/motors&drives. 153ABD00017601 Rev D EN 2009-04-01
ABB standard drivesACS510-01-03A3-4 ABB standard drivesB055ABB ACS510 drive promisesABB standard drives are simple to buy, install, configureand use, saving considerable time. They are widelyavailable through ABB channel partners, hence the useof the term standard. The drives have common user andprocess interfaces with fieldbuses, common softwaretools for sizing, commissioning, maintenance andcommon spare parts. ApplicationsPrecise deliveryQuick installationRapid start-upTrouble-free useHighlightsABB standard drives can be used in a wide range ofindustries. Typical applications include pump, fan andconstant torque use, such as conveyors. ABB standarddrives are ideal in those situations where there is aneed for simplicity to install, commission and use andwhere customizing or special product engineering is notrequired. Perfect match for industrial pumps and fans Advanced control panel providing intuitive operation Patent pending swinging choke for superior harmonicreduction Cycle soft start Multiple U/F curves Override mode Integral RFI filter for 1st and 2nd environment as standard CE approvedWhat are its main features?FeatureAdvantageBenefitPFC applicationUp to 7 (1 6) pumpsMore pumps can be switched on and offPerfect match forSPFCCycle soft startEach pump can be regulated in turnindustrial fans andMutiple U/F curve Freely defined 5 point U/F curveMore wide and flexible applicationOverride modeEmergency application in ventilatorMore safe and reliable applicationPID2 built-up PID controllersFlexible tension control by trimming PIDpumpsTwo groups of patameter setting for PID1EconomicalIntuitive featuresNoise optimization:Considerable motor noise reductionIncreases switching frequency when temperature is reducedReduce inverter noise and improve energy efficiencyControlled cooling fan: Drive is cooled only when necessaryFlux opimizationDisable or Enable by userReduce the energy consumption and noiseEnergy efficiencyConnectivitySimple to install:Reduce installation timeSide by side installationReduce installation spaceEasy connection of cablesSecure cable connectionsEasy connection to external fieldbus systems through multipleEnviromentalfriendly as standardOtherEMCI/Os and plug-in options1st and 2nd environment RFI filters as standardNo need for additional external filteringChokesSwinging chokes - matches the right inductance to the right load, therebyReduce Total Harmonic Distortion (THD)suppressing and reducing harmonics emissions up to 25%Advanced control Two soft-keys, function of which changes according to the panel statepaneFieldbus Easy commissioningBuilt-in help buttonFast set-upChanged parameters menuQuick access to recent parameter changesBuilt-in Modbus using RS 485Rapid fault diagnosisReduce cost3ABD00017601 Rev D EN 2009-04-01
Ratings, types and voltagesACS510-01-03A3-4Type codeThis is the unique reference number (shown above and incolumn 4, right) that clearly identifies your drive by powerrating and frame size. Once you have selected the typecode, the frame size (column 5) can be used to determinethe drives dimensions, shown on the next page.VoltagesACS510 -01 is available in the following voltage range:4 380 - 480 VNormal useFor the majority of pump, fan and conveyor applications, select “Normal use” figures.If in doubt contact your local ABB sales office or your drives distributor - see page 15.SN kVAPN kW B0553-phase supply voltage 380-480 VWall mounted unitsRatingsType 6200160290ACS510-01-290A-4R6 Typical motor apparent output power in 400 V at normal use Typical motor power in 400 V at normal useElectromagnetic compatibilityEMC according to EN61800-31st environment restricted distribution for frame sizes R3, R4 with75 m motor cables and for frame sizes R1, R2, R5, R6 with 100 m motorcables as standard.2nd environment unrestricted distribution for frame sizes R1 to R4 with300 m motor cables and for frame sizes R5 to R8 with 100 m motor cablesas standard.These cable lengths are for EMC purposes only. Operational cable lengthsare available in the output choke selection table on page 11.For longer motor cable lengths, external EMC filters are available onrequest.EMC standards in generalEN 61800-3/A11 (2000),product standardEN 61800-3 (2004),product standardEN 55011, productfamily standard forindustrial, scientificand medical (ISM)equipment1st environment,unrestricted distributionCategory C1Group 1Class B1st environment,restricted distributionCategory C2Group 1Class A2nd environment,unrestricted distributionCategory C3Group 2Class A2nd environment,restricted distributionCategory C4Not applicable3ABD00017601 Rev D EN 2009-04-01
DimensionsACS510-01-03A3-4 B055Wall mounted unitsWall-mounted s and weightsIP21 / UL type 1IP54 / UL type 12H2WDWeightHWDWeightmm mmmmkgmm mm 734495496117427769241119WH1 Height with cable connection boxH2 Height without cable connection boxW WidthD DepthConstructionACS510-01-03A3-4 B055“01” within the type code (shown above) varies depending on the drive mounting arrangementand power rating. Choose the correct one for your needs from the table below:01 For IP54 unitsWall mounted, frame size R1-R61.1 to 160 kWIP21Built-in EMC filterCoated boardStandard softwareBuilt-in Modbus interfaceCable connection boxBrake chopper in frame sizes R1-R2Assistant control panel3ABD00017601 Rev D EN 8084The demensions and weights apply to ACS510-01-246A-4 andACS510-01-290A-4.D213213257257369410410 If IP 54 is required, simply select “01”and then see page 8 to find the correct“Option” code.
Assistant control panelThe assistant control panel, which is delivered as standard, features a multilingual alphanumeric display, (EN, DA, DE,ES, FI, FR, IT, NL, PT, SE, US) or alternatively with code J416 (EN, DE, CZ, HU, PT, RU, TR) for easy drive programming. Thecontrol panel has various assistants and an inbuilt help function to guide the user. It includes a real time clock, whichcan be used during fault logging. The control panel can be used for copying parameters for back up or for downloadingthem to another drive. A large graphical display and soft keys make it extremely easy to navigate.NameStart-upDrive startStopDrive stopUpAlter parametre/Increase referenceDownAlter parametre/Decrease referenceLocal/RemoteSwitch between Local (controlpanel)and Remote (I/O or othercontrol source).Built-in help buttonHelpSoft key1Soft key2Fuction of which changes accordingto the panel stateFuction of which changes accordingto the panel stateBasic control panelControl panel frame sizeThe basic control panel features a single line numericdisplay. The panel can be used to control the drive, set theparameter values or copy them from one drive to another.3ABD00017601 Rev D EN 2009-04-01
OptionsACS510-01-03A3-4Panel mounting kit B055OPMP-01 kit and mounting hole dementionsTwo optional mounting kits for control panel: ACS-CP-EXT OPMP-01To attach the control panel to the outside of a largerenclosure, two panel mounting kits are available. Asimple and cost-effi cient installation is possible with theACS/H-CP-EXT kit, while the OPMP-01 kit provides a moreuser-friendly solution, including a panel platform thatenables the panel to be removed in the same way as adrive-mounted panel. The panel mounting kits include allhardware required, including 3 m extension cables andinstallation instructions.How to select optionsThe options shown in the table are available withinthe ACS510 range. Most of them have an associated4-figure option code, which is shown in the table.It is this code that replaces B055 in the type code above.External options require a separate order line andmaterial or type code number.1)2)3) Ordering with a separate material code number.One slot available for relay or encoder.One slot available for fieldbus adapter. Modbus inbuilt as standard.3ABD00017601 Rev D EN 2009-04-01Available optionsProtection classB055Control panel0J400J404- 1)I/O options2)L511Fieldbus3)K451K452K454- 1)- 1)- 1)IP54If no control panel is requiredBasic control panelACS-CP-CPanel mounting kitACS/H-CP-EXTACS-CP-cabinetRelay output -01Ethernet
OptionsControl interfacesACS510-01-03A3-4 B055Output chokesOutput chokes are used when motor cables abovenormal length are required.Cable can be roughly 1.5times standard cable length, see below.Type codeFrame sizeNominal currentI2NAUN 380 - 480 V (380, 400, 415, 440, 460, 480 -01-290A-4R6Output choketype code 1)Choke thermal currentIAMax. cable lengthwithout choke 2)mMax. cable lengthwith choke 0320-50445300300 The last digit of the output choke type defines the degree of protection;X stands for 2 IP22 or 5 IP54, 0 IP002)Cable lengths according to 4 kHz switching frequency3)Maximum switching frequency to be used with du/dt filter is 4 5NOCH-0120-62/6530876525645Type codeWeightkg6NoteAn output choke does not improve the EMC performanceof the drive. To fulfil local EMC requirements use sufficientRFI filtering. For more information refer to the ACS510Technical reference. Please consult local ABB to get FOCHinformation.3ABD00017601 Rev D EN 2009-04-01
OptionsACS510-01-03A3-4 B055Relay output extension option moduleThis plug-in option offers three additional relay outputs.They can be used, for example, in pump and fan controlor many supervisory functions. All the relays can beprogrammed to on/off by using the assistant controlpanel’s clock. Alternatively, fieldbus can be used tocontrol any external components in the system.Analog I/OPlug-in fieldbus moduleThe plug-in fieldbus options bring connectivity to majorautomation systems. A single twisted pairavoids large amounts of conventional cabling,thereby reducing cost and increasing systemreliability.ACS510 supports the following fieldbus options: DeviceNet LONWORKS PROFIBUS DP CANopen ControlNet EthernetFor type codes see page 8103ABD00017601 Rev D EN 2009-04-01DigitalinputsRelay outputssBuilt-in Modbususing RS 485
OptionsBrake units and choppersWHFrame sizes R1 to R2 are delivered with integrated brakechoppers as standard. Other units can use the compactsized brake units which include brake chopper and resistor.For more information please refer to the ACS-BRK BrakeUnits Installation and Start-up Guide.DDimensionsWidth (W)mm150270Height (H)mm500600Depth (D)mm347450Weightkg7.520.5Brake unittype codeACS-BRK-CACS-BRK-DBrake choppersRsel Ppeak Prated (cont.)[Ohm] 2710.542710.542710.5427483941139Type codeFrame DCBR-V 210 DT 281 200RCBR-V 210 DT 281 200RCBR-V 210 DT 281 200RCBR-V 460 DT 281 80RCBR-V 460 DT 281 80RCBR-V 460 DT 281 80RCBR-V 460 DT 281 80RCBR-V 460 DT 281 nSAFUR125F500SAFUR125F500130 x 345 x 120130 x 345 x 120130 x 345 x 120130 x 595 x 120130 x 595 x 120130 x 595 x 120130 x 595 x 120130 x 595 x 120150 x 500 x347270 x 600 x 450270 x 600 x 450270 x 600 x 450270 x 600 x 450270 x 600 x 450Consult ABBConsult ABB9SAFUR125F500Consult ABB13.5SAFUR200F500Consult ABB13.5SAFUR200F500Consult ABB212xSAFUR210F575Consult ABB3ABD00017601 Rev D EN 2009-04-0111
Technical dataCoolingFuse connectionsACS510 is fitted with cooling air fans. The cooling airmust be free from corrosive materials and not abovethe maximum ambient temperature of 40oC (50oC withderating). For more specific environmental limits seepage 5.Standard fuses can be used with ABB standard drives. Forinput fuse connections see tables below.Recommended input protection fuses for380 - 480 V unitsCooling air flow 380 - 480 V unitsType codeFramesizeHeat dissipationType 0503850ACS510-01-290A-4R64550IEC fusesFusetype *)Air flowFramesizeUL 5175200250250350UL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class TUL Class T15539540318ACS510-01-290A-4R6315gG315UL Class TFree space requirementsEnclosuretypeWall mounted*)12According to IEC-60269 standard.3ABD00017601 Rev D EN 2009-04-01Space abovemm200Space belowmm200Space on left/rightmm0
Technical specificationACS510-01-03A3-4 B055Programmable control connectionsMains connectionVoltage and power range3-phase, 380 to 480 V, 10/-15%, 1.1 - 160 kWAuto-identification of input lineFrequency48 to 63 HzPower factor0.98Motor connectionTwo analog inputsVoltage signalCurrent signalPotentiometer reference valueMaximum delayResolutionAccuracy0 (2) to 10 V, Rin 312 k single-ended0 (4) to 20 mA, Rin 100 single-ended10 V 2% max. 10 mA, R 10 kΩ12 to 32 ms0.1% 1%Voltage3-phase, from 0 to USUPPLYTwo analog outputs0 (4) to 20 mA, load 500 Frequency0 to 500 Hz(0 to 50HZ for N688, 0 to 55HZ for N689)Accuracy 3%Auxiliary voltage24 V DC 10%, max 250 mAContinuous loadingcapabilityRated output current I2Six digital inputsInput impedanceMaximum delayOverload capacityAt normal use 1.1 x I2N for 1 minute every 10minutes.12 V. 24 V DC with internal or external supply,PNP and NPN2.4 kΩ5 ms 1 ms(constant torque at a max ambienttemperature of 400C)(at a max. ambient temperatureof 400C)Switching frequencyStandardSelectableDefault 4 kHz1 kHz, 4 kHz, 8 kHz, 12 kHzAcceleration time0.1 to 1800 sDeceleration time0.1 to 1800 sEnvironmental limitsAmbient temperature-15 to 40oC40 to 50oCNo frost allowedSwitch frequency 4 kHz, derating please contactsupplierAltitudeOutput currentRated current available at 0 to 1000 mreduced by 1% per 100 m over 1000 m to 2000 mRelative humiditylower than 95% (without condensation)Protection classIP21 or IP54Enclosure colourNCS 1502-Y, RAL 9002, PMS 420 CContamination levelsIEC 721-3-3No conductive dust allowedClass 1C2 (chemical gases),Clas
of the term standard. The drives have common user and process interfaces with fieldbuses, common software tools for sizing, commissioning, maintenance and common spare parts. Applications ABB standard drives can be used in a wide range of industries. Typical applications include pump, fan and constant torque use, such as conveyors. ABB standard
ABB industrial drives ABB industrial drives ABB industrial drives are highly flexible AC drives, designed for industrial applications, specifically for those in process industries such as the pulp & paper, metals, mining, cement, power, chemical, and oil & gas industries. The drives can be configured to meet the precise needs of
8 ABB INDUSTRIAL DRIVES, ACS880, SINGLE DRIVES, CATALOG — Easy to use All-compatible user interface saves commissioning and learning time The ACS880 is part of ABB’s all-compatible drives portfolio. Other drives in this portfolio are the ACS380, ACS480 and ACS580. These drives share the same easy-to-use PC tools and multilingual control panels.
ABB - global market and technology leader in AC drives ABB (www.abb.com) is a leader in power and automation technologies that enable utility and industry customers to improve their performance while lowering environmental impact. ABB is the world's largest drives manufacturer. The ABB Group of companies operates in around 100 countries
ABB drives for food and beverage industry: — 01 Micro and machinery drives — 02 A, B General purpose drives — 03 Industrial drives — Drives and automation for food and beverage industry — 01 — 02 A — 02 B Drives are an important tool to deliver safety for food and beverage machinery. ABB's Variable Speed Drives (VSD) have been used
Cross Reference Application Information Input Reactors Resistors Powerohm ACS Drives ACB Drives Baldor DC Drives Analog AC Drives AC Vector Drives AC Inverter Drives AC Micro Drives ACB Part Numbers Baldor ACB & ACS Drives ACB 530 - U1 - 07A5 - 2 Voltage: 2 230V 4 460V 6 600V Rating: 07A5 7.5A Type: U1 ACB530 - Wall Mount PC ACB530 .
speed feedback when the ACS800 with DTC is used. IndustrialIT enabled ABB industrial drives are IndustrialIT enabled. This guar-antees the user that ABB industrial drives can be easily integrated into ABB Industrial IT systems. Single drives The single drive configuration contains a rectifier, DC link and an inverter in one single AC drive unit.
Catalog ABB industrial drives ACS800 multidrives 3 Contents ABB industrial drives, ACS800, multidrives ABB industrial drives 4 Multidrive main features 8 Technical data 11 Drive and supply units 400, 500 and 690 V 12 ACS800 liquid-cooled multidrives 18 Drive and supply units 400, 500 and 690 V 19 Brake options 25 3-phase high power brake units 26
Catalog ABB industrial drives ACS880 single drives 3 The ACS880 series drives are part of ABB’s all-compatible drives portfolio. Compatible with virtually all types of processes, automation systems, users and business requirements they are designed to tackle any motor-driven application, in any industry, whatever the power range. The
