Repair Parts Sheet ULTIMA Series Hand Pump Model P-84
Repair Parts SheetULTIMA Series Hand PumpModel P-84Repair Parts SheetRevisionRevision DateProduct CodeBeginningL3074F08/2015J 318 319317 305Fig. 1, Beam, Handle and Labels 309316303 320310 304311 306Item included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals) ULTIMA 2-Stage Plunger Kit P80PGKecOUsonilTo protntyrrayour Waectly E n erpa Seeon last page.312L3074Repair Parts List, Fig. 1ItemItemPart Number303 DD1634062Part NumberQty. Description1Linkage312R515245-2304 DD16490611Pin316305 DD16500612Pin317306 CB4150442Plug, Shipping1Spring Pin, M5, 30 mmDD16429001Beam Subassembly(includes item 316) CCA0529057-1AQty. Description3Retaining Ring309 DX41605501Grip, Handle318 DD25390701Tubing, Handle310 DD25370261Decal, Product Spec319 DD25892261Decal, Warning311 DD30450262Decal, Enerpac320 DC78870261Decal, Read InstructionIMPORTANT: Shaded items are available only in kits (not sold separately).1
Fig. 2, Pump Reservoir 206 205216 217 210218See Detail A211300 212213 208 207Detail AItem included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals) ULTIMA P-84 Valve Repair Kit P84VRK ULTIMA P-84 Valve Assembly DD2423900SR ULTIMA P-84 Valve Repair Kit P84VRKV (Viton Seals)eoncOUsilTo protntyrrayour Waectly E n erpa Seeon last page.L3074Repair Parts List, Fig. 2Item205Part NumberQty. DescriptionItemPart NumberQty. Description CB8131671Copper Gasket213 DD30770201End Cap CL3410551Acorn Nut, 0.438-14216 CCA521028-1A4SHCS, M5 x 20mm B10105031O-Ring, Size -112 (Std.)217 CCE1005108-5C4Lockwasher, M5 B11122031O-Ring, Size -112 (Viton)DD2423900SR1 DD30630091Plug, Oil Fill Directional ControlValve (see Figs. 8-10)210 CL1271491Tie Rod1211 DD16440251Reservoir(See Figs.3 through 7)Pump Head (Not soldas subassembly) B11555171Sq. Ring, Size -155 (Std.) B11555181Sq. Ring, Size -155 (Viton)206207208212218300IMPORTANT: Shaded items are available only in kits (not sold separately).2
Fig. 3, Plunger AssemblyA 127 128 130 146 129 132 131SECTION A - Ayour WaecteoncOilTo protUsItem included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals) ULTIMA 2-Stage Plunger Kit P80PGKntyrraAly E n erpa Seeon last page.L3074Repair Parts List, Fig. 3ItemPart NumberQty. DescriptionItem127 DD16090511Plunger, P80/P801128 DX41620441Wiper B10225031 B12172031130 B12175651Back-Up Ring, Size -217129Part NumberQty. Description B10118031O-Ring, Size -011 (Std.) B10112031O-Ring, Size -011 (Viton)O-Ring, Size -217 (Std.)132 B10115641Back-up Ring Size -011O-Ring, Size -217 (Viton)146 12775031O-Ring, Size -240131IMPORTANT: Shaded items are available only in kits (not sold separately).Fig. 4, Check Ball Assemblies 133134 135 107 106 107 106oneSECTION B - Bntyrrayour WaectUsItem included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals) 108il 108 135ly E n erpa SeePart NumberQty. DescriptionItemPart Number106 B10060162Ball, 7/32" Dia133 DD25381852Plug107 A81971102Spring134 B1591672Gasket108 B10090162Ball, 5/16" Dia.135 S11832SpringIMPORTANT: Shaded items are available only in kits (not sold separately).3on last page.L3074Repair Parts List, Fig. 4Item 134cOBTo protB 133 Qty. Description
Fig. 5, Relief Valve AssemblyC 133Item included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals) ULTIMA Repair Kit P80SFK 115 134 125 113 112your WaecteoncOilTo protUs 111CntyrraSECTION D - Dly E n erpa Seeon last page.L3074Repair Parts List, Fig. 6ItemPart NumberQty. DescriptionItemPart NumberQty. Description111 B10060161Ball, 1/8" Dia125 DD30751861Spacer112 A80385701Ball Cap133 DD25381851Plug113 A81261101Spring134 B1591671Gasket115 DC101310481Set Screw, .437-20 x .38IMPORTANT: Shaded items are available only in kits (not sold separately).Fig. 6, Bypass Valve AssemblyDSECTION E - E 136137 your WaectntyrraItem included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals)onil108 eD139 Us123 138 140 (pin)cO 114To prot 115ly E n erpa Seeon last page.L3074Repair Parts List, Fig. 6ItemPart NumberQty. Description108 B10090161Ball, 5/16" Dia.114 DC72340091Plug115 DC101310482Set Screw, .437-20 x .38 B10098031 B10092031 DX40750611Pin123136ItemPart NumberQty. Description B10048031O-Ring, Size -004 (Std.) B10042031O-Ring, Size -004 (Viton)138 B10045642Back Up Ring, Size -004O-Ring, Size -009 (Std.)139 A80381101SpringO-Ring, Size -009 (Viton)140 CAA0415061-2A1Dowel Pin, M4 x12 mm137IMPORTANT: Shaded items are available only in kits (not sold separately).4
Fig. 7, Oil Piping and Filter 141cOeonilTo protUs 143 148 Item included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals)ntyrrayour Waectly E n erpa Seeon last page.L3074Repair Parts List, Fig. 7ItemPart NumberQty. DescriptionItem141 DX47130921Fitting, Pick-up Tube148 DD25200381Oil FilterPart Number143 A1006245Qty. Description3Flush Plug, 1/16"IMPORTANT: Shaded items are available only in kits (not sold separately).Repair Parts List, Fig. 8ItemPart NumberL3074Fig. 8, P-84 Valve AssemblyQty. Description B10045031O-Ring, Size -009 (Std.) B10092031O-Ring, Size -009 (Viton) CCE1005108-5C1Lock Washer401 DX41419001Manifold, Lower402 DX41409001Manifold, Upper403 CBE519028-1A4SHCS, M5 x 16mm Zinc Plt.404 C1620961123217 432 431 434Connector 217430 DX47248151Hub431 DD25441571Handle432 DC72881471Knob434 B2510028X1BHCS, #10-32 X 0.75"436 B10125642Back-Up, size -012 B10128032O-Ring, Size -012 (Std.) B10122032O-Ring, Size -012 (Viton)437DD2423900SR 430 403IMPORTANT: Shaded items are available only in kits(not sold separately). 402 436 404 5 123cOone437437ilTo protntyrrayour WaectUsItem included in: ULTIMA P-84 Handle Kit P84HDK ULTIMA P-84 Valve Repair Kit P84VRK (Standard Seals) ULTIMA P-84 Valve Repair Kit P84VRKV (Viton Seals) ULTIMA P-84 Valve Assembly DD2423900SR401 436 ly E n erpa Seeon last page.
Fig. 9, Subassembly, Upper Manifold 424 423A 427 425 426SECTION A - AA 429Item included in: ULTIMA P-84 Valve Repair Kit P84VRK (Standard Seals) ULTIMA P-84 Valve Repair Kit P84VRKV (Viton Seals) ULTIMA P-84 Disc Assembly DD3067900SR ULTIMA P-84 Valve Assembly DD2423900SR 428ecOUsonilTo protntyrrayour Waectly E n erpa Seeon last page.L3074Repair Parts List, Fig. 9ItemPart NumberQty. Description423 DD30868401Upper Manifold, P84424 A10284761Lip Seal425 C9401551426 C9320711ItemPart NumberQty. Description B10075031O-Ring, Size -012 (Std.) B10075031O-Ring, Size -012 (Viton)Bearing428 B10490572Spring Pin, 1/8" Dia x 3/8" Lg.Disc429 DD24171451Disc Bar427IMPORTANT: Shaded items are available only in kits (not sold separately).6
Fig. 10, Subassembly, Lower Manifold 412 422 411 415 415414 413 421 407 415 407 418 407 416 420 406419 416 416 410 410Item included in: ULTIMA P-84 Valve Repair Kit P84VRK (Standard Seals) ULTIMA P-84 Valve Repair Kit P84VRKV (Viton Seals) ULTIMA P-84 Valve Assembly DD2423900SR409 408 417eoncOUs 416ilTo protntyrrayour Waectly E n erpa Seeon last page.L3074Repair Parts List, Fig. 10ItemPart NumberQty. DescriptionItemPart NumberQty. Description406 DD30858401Manifold, P-84415 B10080165Ball, 9/32" Dia.407 CAA0515061-1A3Dowel Pin, M5 x 12mm416 A10062455Plug408 A10072452Plug417 C9551102Spring409 C8301102Spring418 DD24200612Pin410 B10050164Ball, 3/16" Dia.419 DA57691101Spring B10015032O-Ring, Size -006 (Std.)420 B10040161Ball, 5/32" Dia. B10062032O-Ring, Size -006 (Viton)421 CAA267061-2A1Dowel Pin, M2.5 x 14mm412 DA57761862Ring, Backup B12375031O-Ring, Size -031 (Std.)413 C8614392Insert B10312031O-Ring, Size -031 (Viton) DD24192512Push Pin411414422IMPORTANT: Shaded items are available only in kits (not sold separately).7
eilcOTo protUsonntyrrayour Waectly E n erpaL3074 Service InformationFig.ItemTorque / notes1304Apply grease before assembly.1305Apply grease before assembly.318Apply Loctite 243 to threads before assembly.Apply torque by turning one additional turn after hand tight.220628 - 35 Nm [21 - 26 Ft - Lbs.]2208Hand tighten until fully installed.3129Lubricate with grease before assembly.3131Lubricate with grease before assembly.3146Lubricate with grease before assembly.4106Coin ball seat before installing new ball.4108Coin ball seat before installing new ball.413340 - 45 Nm [29.5 - 33.2 Ft - Lbs.]5111Coin ball seat before installing new ball.5115Turn set screw to adjust relief valve pressure setting.DO NOT set pressure higher than 700 Bar [10,000 Psi].6108Coin ball seat before installing new ball.6123Lubricate with grease before assembly.6137Lubricate with grease before assembly.6115Turn set screw to adjust bypass valve pressure setting.Adjust so that pump shifts from first to second stage atbetween 28 and 41 Bar [400 - 600 Psi].7141Insert short stem of tubing assembly into port.714314 - 16 Nm [10.3 - 11.8 Ft - Lbs.]7148Assemble with screen open end down.8123Lubricate with grease before assembly.84037,8 - 8,7 Nm [5.8 - 6.4 Ft - Lbs.]84342,4 - 3,0 Nm [1.8 - 2.2 Ft - Lbs.]8436Lubricate with grease before assembly.9427Lubricate with grease before assembly.1040822 - 25 Nm [16.2 - 18.4 Ft - Lbs.]10410Coin ball seat before installing new ball.1041314 - 16 Nm [10.3 - 11.8 Ft - Lbs.]1041614 - 16 Nm [10.3 - 11.8 Ft - Lbs.]10420Coin ball seat before installing new ball.1To maintain your warranty: Use only Enerpac Oil Have your products inspected and repairedby an Enerpac Authorized Service Center8Visit www.enerpac.com for the location of theEnerpac Authorized Service Center nearest you.
304 303 311 306 305 317 319 309 312 310 316 318 320 Fig. 1, Beam, Handle and Labels. 1. ULTIMA Series Hand Pump . Model P-84. Repair Parts Sheet
ULTIMA Repair Kit P80KV8 (Viton Seals) T o pr o te c t y our W a r a n t y l U s e o nlyEn e r p a c O i See on last page. T o pr o te c t y our W a r a n t y l U s e o nlyEn e r p a c O i See on last page. 4 Item included in: ULTIMA Repair Kit P80K8 (Standard Seals) ULTIMA Repair Kit P80KV8 (Viton Seals) ULTIMA Release Valve Kit P39RVK
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