Forging University - Forging Industry Association

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Forging UniversityCourse CatalogkersrooW gTtuinOniganrchi ring TItadeeReevNDeli e They ant ItrWhe They WnWhe- An interactive, on-line, web-based training center- Open 24 hours a day, 7 days a week- Foster a more knowledgeable, loyal and involved work force- Reduce time lost to employee training- Reach more employees- Reduce off-site training- Reduce training costsForging Industry Association1111 Superior Ave.Suite 615Cleveland, Ohio rging University

IndexCourses at a Glance3Course Descriptions:Forging Industry SpecificSafety / Human ResourcesSales / Marketing / Customer ServiceManagement / Self Development5112231Instructor Bios42Frequently Asked Questions47What People Are Saying About TheUniverstiy49For information on the Forging University contact:Forging Industry Association1111 Superior Ave.Cleveland, Ohio 44114216.781.6260info@forging.orgwww.forging.org

Courses at a GlanceForging Industry Specific CoursesFerrous Metallurgy for Plant PersonnelFundamentals of Forging 101Hammer SafetyHammer Safety - SpanishHeat Treatment of Carbon Steel ForgingsInduction Heating For ForgingLubricants in ForgingOptimizing Die CarePress SafetyPress Safety - SpanishSafety Orientation for the Forge ShopSafety Orientation for the Forge Shop - SpanishTemperature Measurement Tutorial for Forging (New for 2015)Safety / Health & Human ResoursesHarassment of Gays & LesbiansOSHA and Medical EmergenciesOSHA: Walking-Working Surfaces and HousekeepingSexual HarassmentDealing with CriticismSimple Conflict ResolutionThe Family and Medical Leave ActWorking With a Mentor or CoachOSHA Employee Safety-Electrical Systems and EquipmentAvoid big blow-ups in the workplaceSuccessfully managing workplace stressCreating a Safe and Sound EnvironmentWatching Out for Others Prevents AccidentsOSHA Employee Safety Personal Protective Equipment and Hazardous Confined SpacesOSHA Employee Safety - Special Work IssuesOSHA Employee Safety—The Work EnvironmentRisk of Drug and Alcohol Abuse in the Workplace-Overview for EmployeesSharpening Employee Skills to Stay On-TargetEthics – Issues in BusinessSubstance Abuse-Manager’s Guide to Identification and PreventionWorkplace Violence—Identify and Defuse Your Time BombSharpening Employee Skills to Stay On-TargetEthics-Issues in BusinessDiversity in the WorkplaceHow To’s of Successful StaffingRecruiting—Quick Quality Results in a Tight Labor MarketSexual Harassment Prevention-Guidelines for EmployeesSexual Harassment Prevention-Guidelines for ManagersSmart Hiring Techniques for ManagersTargeted Staffing-Confirming Candidate CredentialsTargeted Staffing-Job Matching and InterviewingSales / Marketing / Customer ServiceCommunicating for Sales SuccessExcelling as First-Time Manager/SupervisorHandling TerminationsExecutive Must-Knows for E-BusinessFast and Effective Web ResearchMarketing on the Internet - A Strategic Approach3

On-line MarketingOrganizational Skills for Powerful PresentationsPowerful Sales RelationshipsSecrets to Sales Success—The BasicsSeven Qualities of Successful SellingSucceeding at Sales Preparation and PracticeUsing the PACERVirtual PR-Building Business Relationships OnlineWeb Sites That Sell - Promoting and Measuring SuccessWeb Sites That Sell - Building Your SiteDouble Your Sales—Without Quadrupling Your EffortOnline Market ResearchCustomer Service Teams—Keys to SuccessEffective Customer Service—The Communication ComponentStrategic Customer Service—Using the PACER Process to Keep and Grow CustomersManagement / Self DevelopmentConducting Performance EvaluationsFinance EssentialsManager/Supervisor Responsibilities Regarding Workplace ViolencePreparing and Working With BudgetsPreparing Presentations That Have ImpactSelection Interviews for EmployersWhat Managers and Supervisors Need to Know About Drug TestingHigh Impact Skills for career successHigh Impact Skills for presentations that impressHigh Impact Skills negotiate, influence, persuade.succeedHigh Impact Skills to conduct highly productive meetingsKeeping your employees focused through mentoringLeadership transitionMoving up: successful strategies for career developmentExpert Stress Management strategies that workExpert time management strategies that workSupreme teams: how to make teams workWinning Management-Customer FocusedWinning Management-Change DrivenWinning Management-Climate BuildingWinning Management-Coach and EmpowerWinning Management- Building the FoundationWinning Management – CommunicationEnvision Success – Creative Leadership for ManagersStrategic Planning for BusinessTurning Strategy Into Action: Understanding StrategyPower Management-Maximizing Your Facilitation SkillsPower Managing-Understanding and Evaluating PerformanceTurning Strategy Into Action: Managing ChangeTurning Strategy Into Action: The People FactorIntroduction to Supervisory SkillsLeadership Every DayManagement Awareness WorkshopManaging for Peak PerformancePrinciples of Total Quality ManagementProject Management (3 lessons)Raising the BarSuccess Through Service4

Forging Industry Specific CoursesFerrous Metallurgy for Forging Plant PersonnelDescription:Ferrous metallurgy is an intense and complex science. It is a process that combines a sophisticatedknowledge of steel classification, cutting and shearing, heating for forging, forging processes, heattreat and grain flow, testing for mechanical properties, and non-destructive testing.Ferrous Metallurgy for Forging Plant Personnel presents you with the essential theories behind ferrous metallurgyso that you can apply these theories in your workplace and grow inthe forging industry. Whilethe scope of this course is not all inclusive, it provides a solid foundation for all forging plant staffmembers.Instructor:Forging Industry Association (FIA), headquartered in Cleveland, Ohio, is the only organization thatoffers process-specific information, provides statistical, training, educational and technical services;and serves as a common voice on legislative and regulatory issues on behalf of the metal forgingcommunity in North America. FIA and its members are dedicated to the continuing development ofthe forging industry. FIA supports this development through increasing the level of knowledge aboutthe forging process and its advantages; providing customers with information to source forgings;developing new technologies and applications; continuous process improvement; providing ongoing educational opportunities; developing new markets; and offering benchmarking opportunities.Duration:15 hrsObjectives:Ferrous Metallurgy for Forging Plant Personnel is specifically designed to help you understandthe basic principles of ferrous metallurgy. For example, you will (1) learn the basics about steelclassification, (2) study the principles of cutting and shearing, (3) explore the components of heatingfor forging, (4) understand forging processes, (5) learn the elements of heat treat and grain flow,(6) gain an overview of testing for mechanical properties, and (7) understand the basics about nondestructive testing.Fundamentals of Forging 101Description:Forging is a scientific process that may mystify you if you are not schooled in the technical aspectsof our industry. The purpose of Forging Fundamentals 101 is to clarify for you the fundamentals ofthe forging process in language that you can understand, regardless of your position. As technologyadvances, it is becoming more and more important for forging professionals to grasp the sciencebehind the forging process. The eight modules below are designed to help you do so. These modulesmust be taken in sequence; the knowledge you gain from each one is necessary for completing thenext one in the sequence. Please start your mastery of Forging Fundamentals 101 with Module 1,and take the modules in order, ending with Module 8.At the end of each module, there is a brief quiz to help you check your understanding of what youlearned. At the end of Module 8, there is a longer test which will assess your mastery of the material in all eight modules. Again, you must complete the modules in order. Click on Module 1 belowto get started.Instructor:John Walters, Scientific Forming5

Duration:Each of the eight modules are rated at .75 hrs. eachObjectives:Module 1, Upon completion of this module, you will have a working familiarity with the most commonequipment and processes used in the forging industry.Module 2, Upon completion of this module, you will demonstrate a working understanding of thevarious mechanical stages of the deformation process and you will better understand the conceptsof stress and strain as they relate to deformation.Module 3, After completing this course, learners will have an enhanced understanding of the physical fundamentals of the forging process. They will be able to recognize the principles of work, force,and energy, as well as some of the basic laws of physics, at work in forging.Module 4, Upon completion of this course, users will demonstrate an enhanced understanding ofthe fundamentals of heat transfer and forging.Module 5. This module is designed to heighten your understanding of the fundamental aspects ofcontact during the forging process.Module 6, This module is designed to heighten your understanding of the various equipment usedin a forging operation, including the practical/economical operating range, best practices for usingequipment, applications, and benefits of the most common types of forging equipment.Module 7, This module is designed to heighten your understanding of the aspects of die failureModule 8, This module is designed to heighten your understanding of forging defects—types, causes,and processes to help avoid defects.Hammer Safety for the Forging IndustryDescription:This online course provides users with a general overview of safety precautions and practices associated with effective use of forging hammers. Nothing in this course should substitute for your owncompany’s policies or training you have received on specific equipment. Major issues associated withsafe hammer operation are covered and users are given the opportunity to test their understandingof safety concepts through several short quizzes.Instructor:The Forging Industry Association Safety and Health Committee is dedicated to providing reference,information, service and training specific to forging industry for the purpose of reducing accidentincidence rates, lowering workers’ compensation costs and promoting a safer and more productiveworkplace.This program was made possible through a grant from the Forging Industry Educational and Research Foundation (FIERF).Duration:.75 hrsObjectives:After completing this course, forging industry employees should be able to demonstrate an enhancedunderstanding of critical workplace health and safety practices when operating hammer equipment.Seguridad en Martillos para la Industria de la ForjaDescription:Este curso en línea provee al alumno una revisión general sobre precauciones y prácticas seguras enel uso de martillos de forja. Ninguno de los temas revisados en este curso sustituye el entrenamientoespecífico que se ha recibido en el lugar de trabajo. Los principales problemas asociados con laoperación segura de martillos han sido cubiertos, los alumnos tendrán la oportunidad de probar sucomprensión de conceptos de seguridad por medio de pruebas rápidas.6

Instructor:The Forging Industry Association Safety and Health Committee is dedicated to providing reference,information, service and training specific to forging industry for the purpose of reducing accidentincidence rates, lowering workers’ compensation costs and promoting a safer and more productiveworkplace.This program was made possible through a grant from the Forging Industry Educational and Research Foundation (FIERF).Duration:0.75 hrsObjectives:Despues de completer este curso, operarios en la industria de la forja deben ser aptos para demostraruna comprensión mejorada sobre las prácticas críticas en salud y seguridad al operar martillos.Heat Treatment of Carbon Steel ForgingsDescription:Heat Treatment of Carbon Steel Forgings is a short introduction to the basics of heat treatment forforgings. The course covers basic metallurgy concepts and applications, including a discussion ofmicrostructure of heat-treated steel forgings. Three heat-treatment processes are covered in thecourse—(1) full annealing, (2) normalizing, and (3) austenitizing, quenching, and tempering.Instructor:Forging Industry Association (FIA), American Induction Corporation and Radyne Corporation providedthe expertise and many of the graphics that served as the basis for this course.Duration:2 hrsObjectives:Heat Treatment of Carbon Steel Forgings is specifically designed to introduce you to the basic concepts, terminology, and techniques associated with the heat treatment of carbon steel for forging. Forexample, you will (1) learn how steel specimens are prepared for examination in the metallographiclaboratory, (2) encounter the phase diagram and its importance in predicting the microstructure ofsteel alloys, (3) examine the effects of each heating and cooling method on steel microstructure,(4) observe improvements to the physical properties of heat-treated steels, (5) become familiar withvarious heat treatment departments and equipment, (6) receive an overview of basic strength andhardness tests, including the Brinell test, the tension test, and the Charpy or notched impact test.Induction Heating for ForgingDescription:You don’t have to be an engineer to take Induction Heating for Forging. You don’t even need tounderstand the mathematical principles behind electromagnetic induction to use induction-heatingequipment. After taking this course you will come away with a layman’s overview of the principlesthat drive the process and a better understanding of what really happens in induction heaters. Inaddition, you’ll get the practical information you need for the appropriate selection, use, and maintenance of induction heating equipment.Instructor:Forging Industry Association (FIA), American Induction Corporation and Radyne Corporation providedthe expertise and many of the graphics that served as the basis for this course.Duration:4 hrsObjectives:This course has been designed to build your skills and information base piece by piece. By completing each module, you will gain the fundamentals necessary to make you a better operator ofbetter-maintained, more reliable, and more productive induction heating equipment. Modules includecoverage of the following topics: 1) comparison of fuel-fired and induction heating systems, 2) benefitsof induction heating for forging, 3) principles behind induction heating 4) importance of frequencyselection in relation to billet size and reference depths, 5) types of induction heating systems, 6)basic components of induction heating systems, 7) care and maintenance of system components,7

8) coil considerations, 9) water system types and care, 10) basic power supply maintenance, 11)load matching fundamentals, 12) transformer requirements and maintenance, 13) primary powerconsiderations, 14) cabling requirements, 15) general control options and maintenance.Lubricants in ForgingDescription:Lubricants play a critical role in all four stages of the forging process—cavity loading, impact, metalflow, and part release. Lubricants in Forging is a short introduction to the basics of using lubricantsin each of these phases. Three basic modes of lubrication are discussed as well as the relative filmstrength of each.Instructor:Forging Industry Association (FIA), American Induction Corporation and Radyne Corporation providedthe expertise and many of the graphics that served as the basis for this course.Duration:1hrObjectives:Lubricants in Forging is specifically designed to make you aware of the special concerns associatedwith proper lubrication of forging equipment. For example, you will (1) learn what type of lubricantto apply under varied forging conditions, from low-temperature forging to high-temperature, highpressure forging, (2) study the basic components that constitute a lubricant, (3) and explore thepotential catastrophic consequences of poor lubrication—especially problems related to asperitycontacts or spot welding.Optimizing Die CareDescription:Optimizing Die Care is an introduction to the basics of die care with a focus on the critical concern ofdie temperature control. You will be introduced to the importance of Fracture Transition Temperatureand learn the various factors that influence it. You will also cover concepts related to strain rate,energy dissipation, and the effects of high-energy finishing blows.Instructor:Forging Industry Association (FIA), American Induction Corporation and Radyne Corporation providedthe expertise and many of the graphics that served as the basis for this course.Duration:1 hrObjectives:Optimizing Die Care is specifically designed to introduce you to the key principles that are the basicsof die care. For example, you will (1) examine the distinctions between die temperature control factors that are in the domain of the die user and the die supplier, (2) be introduced to die preheatingand cooling recommendations, (3) study the consequences of exceeding tempering temperatures,(4) overcompensatng with coolants, (4) die cavity and shank failures.Press Safety for the Forge ShopDescription:This course provides a general overview for the safe and effective operation of forge presses. Nothing in this course should substitute for your company’s policies or manufacturer guidelines specificto the equipment you use in your shop. Learners will be provided the opportunity to check theirknowledge of basic safety practices through several interactive quizzes which appear throughoutthis short course.The Forging Industry Association Safety and Health Committee is dedicated to providing reference,information, service and training specific to forging industry for the purpose of reducing accident8

incidence rates, lowering workers’ compensation costs and promoting a safer and more productiveworkplace.This program was made possible through a grant from the Forging Industry Educational and Research Foundation (FIERF).Duration:0.75 hrsObjectives:After completing this course, forging industry employees should be able to demonstrate an enhancedunderstanding of critical workplace health and safety practices when operating forging press equipment.Seguridad en Prensas para la Industria de la ForjaDescription:Este curso provee una vistazo general a la operación efectiva y segura de prensas en forja. Nada en estecurso sustituye las políticas de tu empresa o las recomendaciones de los fabricantes de los equipos que seencuentran en tu planta. Tendrás la oportunidad de comprobar tu conocimiento de prácticas seguras básicasmediante algunas puebas rápidas que aparecen a lo largo de este corto curso.Instructor:The Forging Industry Association Safety and Health Committee is dedicated to providing reference, information,service and training specific to forging industry for the purpose of reducing accident incidence rates, loweringworkers’ compensation costs and promoting a safer and more productive workplace.This program was made possible through a grant from the Forging Industry Educational and Research Foundation (FIERF).Duration:0.75 hrsObjectives:Despues de completer este curso, empleados que trabajan en la industria de la forja deben poder demostrarun entendimiento básico de las prácticas seguras al operar un una prensa de forja.Safety & Health Orientation for the Forge ShopDescription:This course will orient you to the most important aspect of your job: health and safety. Even thoughour industry, like most, has its risks, there is a safe way to perform every job. This course will helpyou better understand and practice some of the most critical health and safety practices for forgeshops. Nothing in this course should overri

for forging, (4) understand forging processes, (5) learn the elements of heat treat and grain fl ow, (6) gain an overview of testing for mechanical properties, and (7) understand the basics about non-destructive testing. Fundamentals of Forging 101 Description:

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