D-100 FLOW DISPLAY With NETWORK INTERFACE Installation And .
D-100 FLOW DISPLAY with NETWORK INTERFACEInstallation and Operation Guide11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699www.onicon.com sales@onicon.com0634-20 / 1834003-18
11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 2
TABLE OF CONTENTS1.0INTRODUCTION.51.1Purpose of this guide.51.2Typical D-100 Network Interface Module.51.3Standard Features and Specifications.51.4Additional Hardware Required.71.5Working Environment.71.6Serial Number.72.0UNPACKING.72.1Checking that you have received everything.73.0INSTALLATION.83.1Site Selection.83.2Mechanical Installation.93.3Electrical Installation.103.3.1 Input Signal Connections from Flow Meter.103.3.1.1 ONICON Turbine Flow Meters.113.3.1.2 ONICON F-3500 Flow Meters.123.3.1.3 ONICON FB-3500 Flow Meters.123.3.1.4 ONICON F-3100 and F-3200 Flow Meters.133.3.1.5 ONICON F-2500 Flow Meters.143.3.1.6 ONICON F-2600 & 2700 Series Flow Meters.153.3.1.7 ONICON F-4200 Series Flow Meters.163.3.1.8 ONICON F-4400 Series Flow Meters.173.3.1.8 ONICON F-5500 Series Flow Meters.183.3.1.10 ONICON F-5400 Series Flow Meters.193.3.2 Frequency Pulse Flow Input (Di2).203.3.3 Analog Flow Input (Ai2).203.3.4 Directional Contacts.203.3.5 Analog Inputs (Ai3 & Ai4).203.3.6 Digital Pulse Input (Di3).203.3.7 Totalizer Outputs and Mode Status.213.3.8 Isolated Analog Outputs.213.3.9 Input Power.224.0D-100 START-UP AND COMMISSIONING.244.1Display and Keypad.244.2Processor Start-up.244.3Units and Multipliers.254.4Analog Outputs.254.5Enabling / Disabling Front Panel gnostics.285.1.1 Diagnostic Lights.285.1.2 Flow Test Signals.285.1.3 Ai3 & Ai4 Test Signals.285.2Troubleshooting.2911451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 3
APPENDIXA-1D-100 DISPLAY MOTHER BOARDA-2D-100 PROCESSOR BOARDA-3D-100 POWER SUPPLY BOARDA-4D-100 ANALOG OUTPUT BOARDA-5D-100 ANALOG OUTPUT BOARD With 4 Analog Outputs11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 4
SECTION 1: INTRODUCTION1.1PURPOSE OF THIS GUIDEThe purpose of this guide is to provide installation and commissioning procedures and basicoperating and servicing instructions for the ONICON D-100 Flow Display and Network InterfaceModule.1.2TYPICAL D-100 NETWORK INTERFACE MODULEThe D-100 is a totalizing display module that provides a local indication of liquid, gas or steamflow rate and total data. It can also be configured with an optional network interface to communicate data to the building control network. It is housed in a steel wall mounted enclosure with abuilt-in user interface/display.Flow rate and total data toData Acquisition System orBuilding Control SystemSteamBuilding120VAC or 24VACInput VoltageDomestic Water Supply1.3STANDARD FEATURES AND SPECIFICATIONS Wall mounted NEMA 13 steel enclosure with 2-line alphanumeric user interface/displayOne configurable pulse/analog rate input with totalizing functionInternal 24 VDC power supply capable of powering most flow metersScaled pulse (contact closure) outputs for remotely totalizing forward and reverse flowContact closure output to provide an indication of flow direction11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 5
GENERAL SPECIFICATIONSACCURACYAnalog Inputs: 0.1% of full scaleAnalog Outputs: 0.1% of full scalePROGRAMMINGFactory programmed for specific application.MEMORYNonvolatile EEPROM memory retains all programparameters and totalized values in the event ofpower loss.DISPLAYStandard: 2-line Alphanumeric LCD displays flowrate and flow total for the standard flow inputAlpha: 16 character, 0.2” highNumeric: 7 digit, 0.4” highRate Display Range: 0 - 9,999,999Totalizer Display Range: 0 - ,999,999The totalizers will roll over to zero when maximumcount is exceeded.OUTPUT SIGNALSPulse Outputs:Two isolated contact closure outputs for separatelytotalizing forward and reverse flow from thestandard flow input. Contact duration: 0.5, 1, 2or 6 seconds (factory selectable). Default: 0.5secondsMaximum contact ratings: 100 mA, 50 VDCIsolated contact closure output for indicating flowdirectionMaximum contact ratings: 100 mA, 50 VDCAnalog Outputs Options:Single isolated analog output:4-20 mA, 0-10 V or 0-5 VMultiple (4) isolated analog outputs: 4-20 mA,0-10 V or 0-5 V outputsNetwork Interface OptionsMODBUS RTU RS485MODBUS RTU TCP/IPBACnet MS/TPBACnet UDP/IPLONWORKS FTT10AJCI Metasys - N2Siemens Apogee - P1 FLNINPUT SIGNALSStandard:One totalizing flow input:4-20 mA, contact closure or pulseOne contact closure input for flowdirectionOptional:Two auxiliary analog rate inputs:4-20 mAOne digital totalizer input: pulse orcontact closureTotalizer Range: 0-9,999,999 counts.Total will rollover to zero whenmaximum count is exceeded.TEMPERATURE RANGEAmbient temperature range: -20 F to 140 FDo not install in direct sunlight.MAINTENANCEONICON recommends periodic inspection andrecalibration for sensors connected to the D-100.No other periodic maintenance is required for themain unit.MECHANICALElectronics Enclosure:Standard: Steel NEMA 13, wall mount, 8”x 10”x 4”Optional: NEMA 4ELECTRICAL!WARNINGAll electrical connections must be made inaccordance with the information providedhere. Failure to do so will result in anincreases risk of injury.This equipment is intended for INSTALLATION CATEGORY(OVERVOLTAGE CATEGORY) II applications.INPUT POWER:Factory Selectable:24 VAC: 20 - 28V, 50/60 Hz, 500 mA120 VAC: 108 - 132V, 50/60 Hz, 250 mA240 VAC: 207 - 253V, 50 Hz, 250 mAINTERNAL FUSE RATING:24 VAC - 1 Amp Slo-Blo, 3AG Fuse120 VAC - 1/4 Amp Slo-Blo, 3AG Fuse240 VAC - 1/8 Amp Slo-Blo, 3AG FuseOUTPUT:24 VDC, 250 mA maximumOVERCURRENT PROTECTIVE DEVICE RATINGS:Supply mains overcurrent protective devices with thefollowing ratings:120 VAC 50/60 Hz – 15 A240 VAC 50 Hz – 6 AWIRING:Flow signals: Use 18-22 ga shielded cable – see flowmeter specification sheet or flow meter manual forthe correct number of conductors.24 VAC input power: Use PVC jacketed copper cablewith a wire gauge suitable for the length of run andrequired maximum current carrying capacity. Theinstallation must comply with all local, state andfederal building codes.120/240 VAC input power: Use a three wire service with onewire a protective earth ground. The installation mustcomply with all local, state and federal building codes.Note: Specifications are subject to change without notice.11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 6
1.4ADDITIONAL REQUIRED HARDWAREFlow MeterONICON offers a wide variety of flow meters to satisfy most liquid, gas and steammetering applications. Please refer to ONICON’s flow meter literature, or consultONICON or your local representative for help in selecting the flow meter that will bestfit your requirements.1.5WORKING ENVIRONMENTThe D-100 was designed for installation and use in typical industrial environments that arefree of corrosive liquids and fumes, direct liquid exposure, heavy condensation, temperatureextremes, and vibrations. Do not expose the display to direct sunlight.The operating ambient air temperature range is - 20 F to 140 F. Electrical power should berelatively clean, free of high frequency noise, large voltage transients, and protected from powersurges and brown-outs.1.6WARRANTY & SERIAL NUMBERSerial NumberThe serial number of your D-100 is located outside and inside the enclosure. Also locatedinside the enclosure is a label with the serial number of the associated ONICON flowmeter or sensor your D-100 was intended to be used with. The serial numbers are uniqueidentifiers that you should have available when contacting ONICON for assistanceregarding the installation or use of this product.SECTION: 2.0 UNPACKINGThe D-100 is shipped in one package unless optional hardware or equipment is ordered. Notify thefreight carrier and ONICON if any items are damaged in transit.2.1CHECKING THAT YOU HAVE RECEIVED EVERYTHING Standard DocumentationEnclosed with each D-100 is a comprehensive documentation package that includes thefollowing items:The D-100 Installation and Operation GuideThe D-100 Configuration Data SheetiIMPORTANT NOTEThe ONICON D-100 is delivered fully programmed and ready to use with a specific flow meter.The serial number of the flow meter and any other sensor used with this D-100 will be found ona label located inside the enclosure. Do not attempt to use the D-100 with any other flow meteror sensor. Doing so will result in significant errors in the flow reading.11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 7
Please notify ONICON if any of these items are missing. The D-100Remove the D-100 from the shipping carton and inspect it for physical damage. Whenyou complete the external inspection, open the enclosure and inspect the interior for signsof damage in transit. Also, confirm that the circuit boards and connectors are all securelyseated in their sockets. Please notify ONICON immediately if you find any discrepancies. The Flow MeterThe flow meter intended for use with this display came complete with an instructionmanual. Please refer to the flow meter instruction manual for detailed informationregarding the installation, commissioning and operation of the flow meter. Each D-100 iscalibrated to a specific flow meter, the two must be used together as a system. If the flowmeter and display were purchased together, the serial number on the flow meter will belocated on a label inside the D-100.SECTION 3.0: INSTALLATIONThe D-100 should be installed by qualified individuals with knowledge and experience in the heating,cooling, and fluid metering fields. ONICON will be happy to assist with technical recommendationsand to provide guidance by telephone and/or e-mail. On-site field engineering, installation and serviceare also available at an additional cost. The installer should use good trade practices and must adhereto all state, federal and local building codes.3.1SITE SELECTIONCareful attention to the site selection for the system components will help the installers with theinitial installation, reduce start-up problems and make future maintenance easier. For example,do not install the flow meter where it will be difficult for personnel to perform periodicmaintenance and calibration. When selecting a site for mounting the system components,consider the criteria under Section 1.5 WORKING ENVIRONMENT, as well as the following:The D-100Find an easily accessible location where wire connections can be made and meter readingscan be taken from floor level. Mount the D-100 on a vibration free surface. Avoid locationssuch as the plenum of a fan coil, heat exchanger or any housing that may contain electricmotors or other strong sources of electrical interference.The Flow MeterChoose the location with the longest straight run of unobstructed pipe. Please refer to theflow meter installation manual for specific information regarding the straight runrequirements for the flow meter used with this display.11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 8
3.2MECHANICAL INSTALLATIONIMPORTANT NOTEiThe ONICON D-100 Display is a custom calibrated system. Unless specifically noted in writingby ONICON, ALL COMPONENTS (Display and flow meter) share the same serial number andmust be installed together as a system. Mixing components from different systems will result insignificant errors in calibration.3.2.1 Main Unit Installation10 3/4”SCROLLRESET Find an easily accessible location where electricalconnections can be made and meter readings can betaken from the floor level. Mount the display on a vibration-free surface. Avoidsites such as the plenum of a fan coil, heat exchanger,or other housings containing motors. Do not install thedisplay in direct sunlight.PROGRAMUse four screws for mounting the display. Themounting surface must be structurally sound andcapable of withstanding a minimum weight of 40 lbs(18 kg). Use the following screws for mounting.D-100 (4) Machine screws - HHMS .25-20 x 1.5” (4) Wood screws - FHLS .25 x 1.5” (4) Concrete screws - HHCS .25 x 1.5”6”CONDUIT HOL LOCATIONRIGHT SIDE VIEWCONDUIT HOL LOCATIONBOTTOM VIEW2.500HINGE SIDESOWN FOR REFERENCE.01.1151.7503X 01.1152.5001.7506.000!3.250CAUTIONDo not drill additional holes in this enclosure. Doing so may damage the electronic circuitrycontained within and will void all warranties.11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 9
3.3ELECTRICAL INSTALLATIONThe electrical installation of this product must comply with all federal, state and local buildingcodes. Connect and re-verify all input, output, network interface and safety earth wiringconnections prior to connecting power.The drawing below shows where signal, power and earth connections are made on the motherboard located inside the D-100 enclosure. Network and digital pulse input connections aremade on the network interface board (not shown). Refer to section 3.3.1 for detailed informationon connecting flow meters, sensors, output signal and power connections.Pulse and analog output connections23451015H3151015624 VDC SUPPLY 2SUPPLY COMMON -3SHIELD44-20mA 54-20mA -126FREQUENCY 1378FREQUENCY -7CHANNEL B ANALOG OUTPUT -981011 CHANNEL DANALOG OUTPUT -141516202025253030ALARMOUTPUT1718RUN LED1TEST35403540D1T145 15 V PULSE60 HZ9DIRECTION ALARM 11ALARM -12TOP TURBINEBOTTOM TURBINEAUXILIARY FLOW METER SIGNALS14-20mA -20-10 VDC 3ANALOG COMMON -4ISOLATED ANALOG COMMON -5SCALED 6SCALED -D3D4D2Di2DIRECTION 13FLOWINDICATORAi2 / Di2Flow meterconnectionsAi210T5S1Ai31CHANNEL A ANNALOG OUTPUT -CHANNEL C ANALOG OUTPUT -SHIELDSFLOW METER INPUTST460HZH21REFERENCEGH11SIGNAL455MODE STATUSREFERENCE3GGTOTALIZER OUTPUT(-) MODE 2SIGNAL2Ai4T11TOTALIZER OUTPUT( ) MODE 1Ai3 & Ai4 analoginput connectionsANALOG INPUTST31 24 15OUTPUTSJ2-12J2-11051H345R7VAR1C6 D6 D5 C51/4 AMPR1F1C1C4TB1ONICON INC.20036 Rev. DL1NNot UsedR1C3U1U2R3R5C2J1LED120075-50 REV. AInput power & earth connections3.3.1Input Signal Connections from Flow MeterMake connections on the mother board, located inside the enclosure, at terminal strip T4.Analog (4-20 mA) signals connect to terminals 4 and 5. Pulse (frequency) signals connectto terminals 6 and 7. Do not exceed 4.5 in-lb (0.5 Nm) of torque when tightening.11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@onicon.comD-100 Flow Display Manual 03/18 - 0634-20 / 18340Page 10
3.3.1.1 ONICON Turbine Flow MetersONICON turbine flow meters are provided with a number of different outputconfigurations. These affect the number of wires contained in the cable attachedto the flow meter. Refer to the diagram below and the laminated tag attached tothe flow meter for specific details.FlowFlow MeterMeter InputsInputs* 24VDC Supply (Red)* Supply Common - (Black)H11* ShieldFactory Installed CableF-1100, F-1200 & F-1300 SeriesFlow Meter ConnectionsConnections shown with * arerequired for all models.T1D2D4GGG60HZ 24D3 15* Frequency . (Green)D1J2-12Connections shown with (B)are required for all dual turbine models.J2-11051H3R7VAR1F11/8 AMPTB1LED1J1L1 NR1Not Used20075-50 REV. A(B) Top Turbine (White)(B) Bottom Turbine (Orange)For F-1x10, F-1x11 & F-1x30Auxiliary Flow Meter Signals(C or D) Anlalog (Blue)(C) - Analog (Brown)(D) - Analog (Brown)(E) Scaled (Grey)(E) Scaled - (Violet)Connections shown are for flow meteroutput signals not used by the Btu meter.Both incoming and outgoing connectionsare made to the same terminal.Connections shown with (C)are used with F-x10 models.Connections shown with (D)are used with F-x11 models.Connections shown with (E)are used with F-x30 models. Top and bottom turbine signals are only used with the F-1200 flow meters.Terminal block positions are provided for additional flow meter signals thatmay be available, but are not actually used by the D-100.CAUTION!Shield connections are required for proper operation. Failure to use shielded cable or to properlyterminate shield connections may result in erratic operation. Shields should be terminated inthe D-100 at the terminals provided. The shield connection at the flow meter should be leftunterminated.11451 Belcher Road South, Largo, FL 33773 USA Tel 1 (727) 447-6140 Fax 1 (727) 442-5699 sales@oni
Two isolated contact closure outputs for separately totalizing forward and reverse flow from the standard flow input. Contact duration: 0.5, 1, 2 or 6 seconds (factory selectable). Default: 0.5 seconds Maximum contact ratings: 100 mA, 50 VDC Isolated contact closure output for indicating flow direction Maximum contact ratings: 100 mA, 50 VDC
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system based on application-specific flow rates. The flow meter shall be covered by the manufacturer's two-year warranty. Optional Flow Display: Provide a D-100 Flow Display with network interface for local or remote indication of flow rate and total. Note: When optional flow display is specified, use flow meter models F-1100 and F-1200 in .
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This product provides a local flow indication and automatically signals the operator or PLC if flow is too high or too low. Uses of the Flow-Alert flow meter include: bearing lubrication, case drain verification, gun drill cooling, pump flow confirmation, etc. FLOW-ALERT FLOW SWITCH 6000 PSI / 414 BARS MAX GPM LPM OIL FIGURE 1- Flow-AlERt Flow .
Control valve (closed) A RA A A A 100 % 100 % 100 % Flow rate 140 0 % 120 % Flow rate 100 % 100 % 100 % Flow rate 100 % 0 % 100 % Flow rate: Unbalanced circuits: In case of an unbalanced circuit, the hydraulic : imbalance between emitters creat
30 100 20 100 20 100 6 60 20 100 10 100 B1 W2 85 560 4RD 933 332-031 Dust and waterproof** 30 100 20 100 20 100 6 60 20 10 10 100 B1 W1 85 - 4RD 933 332-237* 30 100 20 100 20 100 6 60 20 100 10 100 B1 W3 85 - 4RD 933 332-277* with parallel diode Nominal switching current (A)! No. of switchings (thous.)
In the riding mode after 5 seconds, display 2 automatically returns to display 1. In display 1, the original motor power is replaced by motor running temperature as is shown in Figure. Display 3 ： In display 2, hold button (SW ) shortly to enter display 3. Display 3 The followings are shown on display 3.
7 Shade 50% of the whole figure. 8 Shade 75% of the whole figure. Fill in each blank. 9 43 out of 100 % 10 out of 100 1% 11 5 out of 100 % 12 out of 100 10% 13 90 out of 100 % 14 out of 100 87% 15 21 out of 100 % 16 out of 100 2% 17 8 out of 100 % 18 out of 100 3% 19 4 out of 100 % 20 out of 100 9% 21 35 out of 100
