Technical Catalogue Manual Motor Starters MS116, MS325,
Technical CatalogueManual Motor StartersMS116, MS325, MS4xxABB1
ABBManual Motor StartersType Series M up to 45 kW (400 V AC)ContentsManual Motor Starter MS1160-16 A, 16/50 kA .6Manual Motor Starter MS3250-25 A, 100 kA .8Manual Motor Starters MS45x11-50 A, 25/50 kA . 12Manual Motor Starters MS49x11-50 A, 25/50/100 kA . 12Manual Motor Starters MOxxxup to 100 A, 25/50 kA . 14Starter Combinations with Manual Motor Starters . 16Busbar System smissline-Sup to 200 A, 50 kA . 18Technical data, Short circuit switching tables . 20Dimension diagrams . 28Examples, applications . 333
Manual Motor Startersand Motor Starter CombinationsManual motor starters from ABB properly switch motors ONand OFF and protect them in case of overload and shortcircuit.Thus, ABB‘s manual motor starter know-how increases thereliability and availability of applications thanks to the extremely quick short circuit cut-off in cases that could causemotor damage.ABB motor starter combinations constitute a reliable, costefficient solution for all your motor protection needs, forexamples in: General engineering and plantsManual motor starters provide protection against: Overload Short circuit Phase failure UndervoltageFuseless protection saves costs and space and providesfor quick reaction under short circuit condition, switchingthe motor off within 3 ms. It is therefore an easy to handle,cost effective protection solution. Industries Conveyor systems Chemical industries including process engineering Pharmaceutical industries Automation of buildings, e. g. in air-conditionings Environmental plants Power stations Fresh water and sewage plants Machine toolsSwitching capabilities of ABB‘s manual motor startersType MS116Up to 16 A, 16/50 kAUp to 25 A, 100 kAType MS325Up to 50 A, 50 kAType MS45xUp to 100A, 50 kA0.16 A416 A25 A50 AType MS49x100 A
Manual Motor Starters from ABBABB offers a wide range of a manual motor starters providing highly efficient motor protection up to 100 A.The arc breaking capacity of the devices can reachup to 100 kA depending of the motor starter type used,without the necessity for any special upstream protection.The device-types MS116/325 can be easily coordinatedwith the ABB MCB-system, which is used in installations fortouch-proved enclosures and panels.MS450 to MS497 are your best choice for high power applications. These models are used to power up large motorsup to 45 kW.Thanks to its design MS116/325 are suitable for industrialapplicatons as well as for domestic installations.Technical Data, OverviewMotorstarter 5025/50/100101010,2010,20 Ie/AICS/kATripping classMagnetic type only Disconnect Capability,ref. IEC 60947-1UL 508 type EThe types MS325 have the lowest “energy let through”values on the market in case of short circuits.This way cables an for 3 devices with 2 auxiliary switchesPS1-4-2, for 4 devices with 2 auxiliary switchesPS1-5-2, for 5 devices with 2 auxiliary switchesSTO22014Phase buses PS1-2-1Power infeedblock S1-M1Power infeedblock S1-M2S1-M1, flat1SAM 201 907 R100110S1-M2, high1SAM 201 907 R1002101SAM 201 908 R100150Cover for phase bussesBS1-3GEH usesSTO28014101010101010101010101010Power infeed blocks, 63 A, 690 V, stranded 25 mm2, flexible 16 mm2STO20014STO19014Phase buses PS1-4-11SAM 201 906 R10021SAM 201 906 R10031SAM 201 906 R10041SAM 201 906 R10051SAM 201 906 R10121SAM 201 906 R10131SAM 201 906 R10141SAM 201 906 R10151SAM 201 906 R10221SAM 201 906 R10231SAM 201 906 R10241SAM 201 906 R1025Insulating enclosure IP65, with rotary handle, triple lockable in Off position,with N- und PE-terminal, for Manual Motor StarterIB116-G, Twist knob blackIB116-Y, Twist knob red/yellow1SAM 201 911 R10001SAM 201 911 R100111Insulating enclosure, light grey IP55 with cover, including DIN railfor manual motor starter or line protection devicesInsulating enclosure IP55Insulatingenclosure IP65QES4/3N,for 4 modules, 72 mmQES6/3N,for 6 modules, 108 mmQES10/3N, for 10 modules, 180 mmSet of neutral and earth terminalsSMO4,for QES 4/3 NSMO6,for QES 6/3 NSMO10,for QES 10/3 NGHL 111 2304 R0013GHL 111 2306 R0013GHL 111 2310 R0013GHL 430 1910 R0004GHL 430 1910 R0006GHL 430 1910 R0010STO27014Plastic enclosure, light grey, IP40 in panel design, including DIN railPlastic enclosure IP40PCD4N,PCD6N,PCD8N,for 4 modules, 72 mmfor 6 modules, 108 mmfor 8 modules, 144 mmGHS 270 1921 R0004GHS 270 1921 R0006GHS 270 1921 R0008Switch cubicle mounting kit IP65, with axial extensiontriple lockable in Off position, locked in On positionOHB2AJM, Twist knob blackOHY2AJM, Twist knob red/yellowOXS5X85,axis 85 mmOXS5X105, axis 105 mmOXS5X130, axis 130 mmOXS5X180, axis 180 mmMSMN, driver MSOX, driver spindle 32 mm 1SCA 022 384 R69401SCA 022 384 R70801SCA 022 347 R35701SCA 022 347 R36501SCA 022 353 R45401SCA 022 353 R46201SAM 101 923 R00011SAM 101 924 R000111111111Door mounting kit IP65, Lockable in Off-positionDMS116-G, Twist knob blackDMS116-Y, Twist knob red/yellow1SAM 201 912 R10001SAM 201 912 R100111 For accommodating spindle and attachment to manual motor starter Is srewed directly onto the manual motor starter7
Manual Motor Starter MS325Ordering detailsTypeSetting rangeOrder codeA.AWeight/ PackingpieceUnitkgpieceSST01497MS325 with thermal and electromagnetic trips, short-circuit-proof up to 100 kAMS325MS325 – 0.16MS325 – 0.25MS325 – 0.4MS325 – 0.63MS325 – 1MS325 – 1.6MS325 – 2.5MS325 – 4MS325 – 6.3MS325 – 9MS325 – 12.5MS325 – 16MS325 – 20MS325 – 0012.5016.0020.0025.001SAM 150 000 R10011SAM 150 000 R10021SAM 150 000 R10031SAM 150 000 R10041SAM 150 000 R10051SAM 150 000 R10061SAM 150 000 R10071SAM 150 000 R10081SAM 150 000 R10091SAM 150 000 R10101SAM 150 000 R10111SAM 150 000 R10121SAM 150 000 R10131SAM 150 000 0.3470.3470.3470.3470.34711111111111111SST 02899MS325 with thermal and electromagnetic trips, short-circuit-proof up to 100 kA,with auxiliary switch 1 NO 1 NC front mountedMS325 withauxiliary contacts HKF-11front mountingMS325 – 0.16MS325 – 0.25MS325 – 0.4MS325 – 0.63MS325 – 1MS325 – 1.6MS325 – 2.5MS325 – 4MS325 – 6.3MS325 – 9MS325 – 12.5MS325 – 16MS325 – 20MS325 – 0012.5016.0020.0025.001SAM 150 005 R00011SAM 150 005 R00021SAM 150 00 vy start short-circuit-proof up to 50 kA ST14-02MS451 – 16MS451 – 20MS451 – 25MS451 – 32MS451 – 40MS451 – 45MS451 – 50MS495 with A95connected via BEA 110/49511141822283640.162025324045501SAM 470 000 R10011SAM 470 000 R10021SAM 470 000 R10031SAM 470 000 R10041SAM 470 000 R10051SAM 470 000 R10061SAM 470 000 R10070.960.960.960.960.960.960.961111111MS496 with thermal and electromagnetic trips, tripping class 20,for heavy start short-circuit-proof up to 100 kA MS496 – 40MS496 – 50MS496 – 63MS496 – 75MS496 – 90MS496 – 100283645577080. 40. 50. 63. 75. 90. 100 1SAM 570 000 R10051SAM 570 000 R10061SAM 570 000 R10071SAM 570 000 R10081SAM 570 000 R10091SAM 570 000 R10102.12.12.12.12.12.1111111SST 09498Direct adapter for wiring MS450 - MS497 to contactorsMS495 with auxiliary switchHKS4-02 and open-circuit shuntrelease AA4 in addition to terminal shroud KA495C12TypeOrder codeBEA40/450, direct adapter MS450 to A30/A40BEA50/450, direct adapter MS450 to A50 plateBEA75/495, direct adapter MS495-497to A50/63/75BEA110/495, direct adapter MS495-497 to A95/A1101SBN 083 206 R10001SBN 083 506 R10001SBN 084 106 R10001SBN 084 506 R1000 See table on Page 24, Max. motor current 95 AWeight / Packing Pricepieceunitkgpiece0.0610.0620.1200.1241111
Manual Motor Starters MS4xxAccessoriesOrdering detailsRetrofittable accessoriesThese parts may be procured in addition to the MS4xx.They must be mounted by the user.Order codeSST09198TypeAuxiliary switches, for front mountingHK4-11,1 NO 1NC1SAM 401 901 R1001HK4-W,1 Changeover1SAM 401 901 R1002Auxiliary switch HK4-11Weight/ Packing Pricepieceunitkgpiece0.020.021010Auxiliary switches, for lateral attachment at left, max. 1 mountableHKS4-11,1 NO 1 NC1SAM 401 902 R1001 0.03HKS4-20,2 NO1SAM 401 902 R1002 0.03HKS4-02,2 NC1SAM 401 902 R1003 0.03222SST08598Signal switch for separate signalling acc. UL508 type E, lateral attachment at left1NO 1NC for short circuit signalling, 1NO 1NC for general trippingSK4-112x: 1NO 1NC1SAM 401 904 R 1001 0.071SST 01599Auxiliary switchHKS4-02Pilot switchSK4-11Undervoltage release, for lateral attachment at rightUA4,24 V 50 Hz1SAM 401 905 R1004UA4,110 V 50 Hz1SAM 401 905 R1001UA4,230 V 50 Hz / 240 V 60 H1SAM 401 905 R1002UA4,400 V 50 Hz1SAM 401 905 R10030.120.120.120.121111Undervoltage release with pre-mating auxiliary switch 2 NO,for lateral attachment at right1SAM 401 906 R1001UA4-HK, U 230 V 50 Hz / 240 V 60 HzUA4-HK, 400 V 50 Hz1SAM 401 906 R10020.130.1311Shunt release, lateral mounting at the left side AA4,20-70 V, 50/60 Hz1SAM 401 907 R1001AA4,70-190 V, 50/60 Hz1SAM 401 907 R1002AA4,190-330 V, 50/60 Hz1SAM 401 907 R1003AA4,330-500 V, 50/60 Hz1SAM 401 907 R10040.110.110.110.111111Terminal shroud, for additional shock-hazard protectionKA450,for MS45x 1SAM 401 908 R10011SAM 501 901 R1001KA495,for MS49x KA495C,for MS49x 1SAM 501 902 R10010.010.010.03111cTerminal insulation barrier,DX495 necessary for UL 508E, MS49x-Starter 1SAM 401 912 R1001SST07798Scale cover, lead-sealableSA450,for MS45xOpen-circuit shuntrelease AA4 1SAM 401 909 R1001Disconnector module, for producing a visible gap, lockableTB450,for MS45x1SAM 401 910 R1001Phase busses MS45x, 108 A, 690 VPS4-2 without HK, for 2 devicesPS4-3 without HK, for 3 devicesPS4-4 without HK, for 4 devicesPS4-2 with HK, for 2 devicesPS4-3 with HK, for 3 devicesPS4-4 with HK, for 4 devices0.0070.301 set11SAM 401 911 R10011SAM 401 911 R10021SAM 401 911 R10031SAM 401 911 R10041SAM 401 911 R10051SAM 401 911 R1006Infeed block, 108 A, 690 V, Stranded 50 mm2, finely stranded 35 mm2S4-M1, flat1SAM 401 911 R1007 10SST8698Cover for phase bus polesBS4-3Undervoltage releaseUA4-HK1SAM 401 911 R1008Switch cubicle mounting kit IP65, with axial extension, lockable in Off position, lockedin On position OHB2AJM, Twist knob black1SCA 022 384 R6940OHY2AJM, Twist knob red/yellow1SCA 022 384 R7080OXS5X 85, axis 85 mm1SCA 022 347 R3570OXS5X105, axis 105 mm1SCA 022 347 R3650OXS5X130, axis 130 mm1SCA 022 353 R4540OXS5X180, axis 180 mm1SCA 022 353 R4620MSMN, driver 1SAM 101 923 R0001 Is plugged onto the box terminals in each caseswitch Is plugged onto the housing after removingthe box terminals, if using cable lugs or buses Supplied only as a set as 10 scale covers Mounting sequence: Motor protection switch, pilot switch, auxiliaryMax. ON time: 5 seconds, see also Page 22See also MS325 Page 10Is screwed directly onto the manual motor starter13
Strategies for motor protectionwith magnetic only types MOFor special applications ABB’s manual motor starterof the MS series are also available as versionsMO325 / MO450 / MO495 with magnetic tripping only,protecting exclusively against short circuits.However, combined with intelligent ABB-components,the starter series MO open up further interestingalternatives for the use of motor starters, especially whenshort circuit protection and thermal protection have to berealized independent from one another.Therefore three different strategies of motor protectionwith manual motor starters MO from ABB are feasible:1.With thermal overload relays:cost efficient protection against overload andphase failure2.With electronic overload relays:For high accuracy and efficient stock planing,less types for the complete range, highflexibility.3.Thermistor motor protection:High accuracy with temperature monitoringdirectly in the coil, highly efficient protectionwith several electronic posibilities.Examples for motor protectionup to 25 Aup to 50 Aup to 100 AShort circuit protectionwith MO-circuit breakersThermal overlaod protectionincluding phase failure detectionSignal to PLC or contactorsThermistor Motor protectionagainst overheatingSensors fortemperature measurement14
Magnetic only typesMOxxxOrdering details, Technical dataDevices with only electromagnetic tripping for short circuit protectionThe MO-types are used as MCB, mainly in combinations with other coordinated productsfor branch protection.Typerated currentShort circuit Order codetrip rangeWeight / PackingpieceunitkgpieceMO325, short-circuit – capacity up to 100kA and 50 20MO325-250,40,6311,62,546,3912,51620253 - 4.84.8 - 7.69 - 1413 - 1922 - 32,532 - 4853 - 82112 - 155155 - 215200 - 280250 - 350312 - 4351SAM 160 000 R10031SAM 160 000 R10041SAM 160 000 R10051SAM 160 000 R10061SAM 160 000 R10071SAM 160 000 R10081SAM 160 000 R10091SAM 160 000 R10101SAM 160 000 R10111SAM 160 000 R10121SAM 160 000 R10131SAM 160 000 0.3470.3470.3471111111111111SAM 590 000 R10011SAM 590 000 R10021SAM 590 000 R10031SAM 590 000 R10041SAM 590 000 R10051SAM 590 000 R10061SAM 590 000 R10071SAM 590 000 R10081SAM 590 000 R10091SAM 590 000 2.10011111111111SAM 460 000 R10011SAM 460 000 R10021SAM 460 000 R10031SAM 460 000 R10041SAM 460 000 R10051SAM 460 000 R10061SAM 460 000 M 560 000 R10051SAM 560 000 R10061SAM 560 000 R10071SAM 560 000 R10081SAM 560 000 R10091SAM 560 000 R10102.1002.1002.1002.1002.1002.100111111MO496, short-circuit – capacity up to 50 kAST03001MO325 A26 37590100166 - 250208 - 312260 - 390333 - 499416 - 624520 - 780655 - 983780 - 1170936 - 1404988 - 1482MO450, short-circuit – capacity up to 25 kAMO450-16MO450-20MO450-25MO450-32
This way cables and the wiring are also protected optimal-ly, providing for even higher safety. Manual motor starters must be set to the rated motor de-mand. Higher current is needed at motor start-up. During the start-up period the manual motor starter will let the current go through and will not trip, following the
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Manual motor starters must be set to the rated motor de-mand. Higher current is needed at motor start-up. During the start-up period the manual motor starter will let the current go through and will not trip, following the pertaining international standards and curves for motor start and hold operation. MSx Tripping curves Magnetic release No .
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