Farm Mechanics Merit Badge - Nwscouter

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Farm MechanicsMerit BadgeVersion 4 August 2020

Index1.2.3.4.5.Merit Badge RequirementsMerit Badge IntroSafetyFarm MechanicsMaintenance6.7.8.9.Career OpportunitiesFinal ThoughtsResourcesInstructor’s Corner

3Copyright NoticeThis presentation is protected by US and International copyright laws.Reproduction and distribution of this presentation without writtenpermission of the sponsor is prohibited. 2021

4Copyright NoticeDo NOT post or upload copies of thispresentation on the WEB!

5Terms and Conditions of UseThis slide set was designed to aid Merit Badge Counselors to deliver aMerit Badge course and to aid Scouts in completion of a Merit Badge.Scouts, Merit Badge Counselors and other Scouters are free us use thismaterial for teaching and learning Merit Badge requirements. Use ofmaterial in other scout related classes is also acceptable.You may modify (add, delete, change) the slides for your ownpersonalized use.Do not post original or modified versions of these slides on the internet.Questions? Contact the owner.

6DisclaimerThis PowerPoint slideshow was designed solely to be used to preparescouts for the Farm Mechanics Merit Badge and nothing more.Examples used and opinions shared do not reflect policies of the BSA, yourlocal council or any other person or entity related to this presentation.

Merit BadgeRequirements

8RequirementsRequirements Merit Badge requirements are taken from:August, 2008 Merit Badge Requirements

9RequirementsRequirements1. Do the following:a. Discuss with your counselor the safety equipment, tools, and clothing used while checking or repairingfarm equipment. Use this equipment, tools, and/or clothing (when needed or called for) in meeting therequirements for this merit badge.b. Draw a plan showing a well-equipped farm shop. Point out the shop's mandatory safety devices andfeatures.c. Find all the universal warning and safety symbols on a piece of equipment and explain what they mean.d. Describe what a material safety data sheet (MSDS) is and tell why it is used. Obtain the MSDS for anyengine coolant, oil, grease, fuel, hydraulic or transmission fluid, or other flammable or hazardous materialsyou use in meeting the requirements for this merit badge.2. Explain how power is produced or transferred in a:a. Diesel engineb. Hydraulic systemc. Transmission or any other power system.

10RequirementsRequirements3. Do TWO of the following:a. Replace the handle on any tool found on the farm.b. Organize a tool rack or a storage system for nails, bolts, nuts, and washers.c. Using a hand file, properly dress the mushroom head of a chisel or punch.d. Using a hand file, properly dress a screwdriver tip.4. Do ONE of the following:a. On an engine-powered machine: Grease all fittings, change the oil and oil filter, clean the air filter, clean theradiator fins, and replace the fuel filters.b. For any engine-powered machine, create a preoperational checklist; include checking the engine coolant,engine oil, hydraulic and/or transmission fluid, and battery voltage (using a voltmeter). Using your checklist,conduct a preoperational check of that machinery or equipment.c. Prepare any farm machine for winter storage.5. Visit an implement dealer. Interview the dealer, technician, or service manager for hints on good preventivemaintenance. Ask why it is important, the costs, and what causes wear or damage? Report what you learn.

11RequirementsRequirements5. Explain each step in ONE of the following maintenance procedures:a. Tightening hydraulic fittingsb. Checking the air filterc. Cleaning a work piece with a wire-brush wheel.6. Find out about three career opportunities in farm mechanics. Pick one and find out about the education,training, and experience required for this profession. Discuss this with your counselor, and explain why thisprofession might interest you.

Merit BadgeIntro

13Merit Badge IntroInstructor Introduction

14Merit Badge IntroNeeded for Course Merit Badge Blue Card filled out and signed by your Scoutmastero or other virtual agreement Merit Badge Pamphlet Scout Uniform A positive Scouting focus and attitude

15Merit Badge IntroVirtual Meetings Use your REAL Name and Troop Number if you want creditThis is how we take attendance MUTE yourself unless speaking to the group Please turn your video on so we can see you No Chat SPAMMING If you need to go pee, go If something isn’t working, please let us know!

16Merit Badge IntroVirtual Meetings We can’t do ALL the requirements virtually Option 1 – Partial Completion Option 2 – Completion – need proof Please send completed homeworkAFTER the final class Tell us who we should CC about completion

17Merit Badge IntroCourse Overview We will cover most of the requirements for this Merit Badge in class We need proof that you completed these requirementso Please turn in a completed Workbook if possibleThis makes is easier on the counseloro If you can’t complete a Workbook, pleasecontact your councilor for alternatives

18Merit Badge IntroWhat is Farm Mechanics

Safety

20SafetyRequirements 1a – Safety GearDiscuss with your counselor the safety equipment, tools, and clothingused while checking or repairing farm equipment.Use this equipment, tools, and/or clothing (when needed or called for) inmeeting the requirements for this merit badge.

21SafetySafety GearFarm Equipment and Maintenance Shops areVERY Dangerous!

22SafetySafety Gear – Personal Protective Gear Personal Protective Gear offers some protection against hazardso Heado Eyeo Hearingo Hando Footo Bodyo Use IT!

23SafetySafety Gear – Personal Protective Gear – Head Head protectiono Helmets and Hard Hatso Protect head from: Bumping head Falling objects

24SafetySafety Gear – Personal Protective Gear – Eye ANSI Z87.1 Safety Eyewearo Glasseso Safety goggles Protects eyes fromo Flying debriso Dust other irritants Face shields protect against splashes, dust and chaffo Some offer no real protection against impact

25SafetySafety Gear – Personal Protective Gear – Eye Use Eye Protection wheno Hammeringo Sawingo Drillingo Chiselingo Grindingo Spray paintingo Working in dusty areaso Working with chemicals

26SafetySafety Gear – Personal Protective Gear – Hearing Sound levels as low as 85-90 decibels can damage hearing Most farm equipment and machinery is above this level Wear earplugs or earmuffs whenever exposed to noise 90 decibels

27SafetySafety Gear – Personal Protective Gear – Lungs Dust and particles from metal work is hazardous to your lungs Wear an N95 mask when exposed to small airborne particles

28SafetySafety Gear – Personal Protective Gear – Hand Gloves protect hand fromo Cutso Scrapeso chemicalso Skin irritation

29SafetySafety Gear – Personal Protective Gear – Hand Types of Gloveso Leather Protects against rough and sharp objects Good gripping powero Vinyl, Rubber, Coater Use when working with chemicalso Canvas or Cotton Good for light work

30SafetySafety Gear – Personal Protective Gear – Boots Working around machinery is dangerous Work boots are a good idea and may be mandatoryo Steel toe protects toes from crush injuryo Puncture resistant sole protects against punctureso Skid resistant soles protect against slippingo Heavy duty material protects against cuts to foot

31SafetySafety Gear – Personal Protective Gear – Body Protective gear protects bodyo Apronso Rubber or vinyl garmentso Knee padso Elbow Pad

32SafetySafety Gear – Personal Protective Gear – Body Everyday clothingo Button the cuffs of long-sleeved shirtso Wear pants or overalls with straight or tapered legs Avoid baggy or cuffed pantso Safety skid resistant bootso Visored cap or hat for sun protectiono Zip or button your jacketo NO jewelry or dangling accoutrementso Sunscreen

33SafetyRequirements 1b – Safe ShopDraw a plan showing a well-equipped farm shop.Point out the shop's mandatory safety devices and features.

34Sliding DoorsSafe ShopMetals Storage/Welding RodsWeldersFire ExtinguisherOilStorageLubricantsStorageWelding Tablewith Exhaust orageService, Repair andOverhaul AreaPortableToolsPartsBinsMachinery Storage AreaOffice or Cabinets/Shelves forRecords and ManualsWash BinFireproofStorageFire ExtinguisherFirst-Aid KitSink/Eye Wash StationExample Shop from Merit Badge Pamphlet

35SafetyRequirements 1c – Warning and Safety SymbolsFind all the universal warning and safety symbols on a piece of equipmentand explain what they mean.www.osha.gov/hazcom/pictograms

36SafetyWarning and Safety Symbols! DANGERAVOID INJURY FROM PTO Entanglement can cause seriousinjury or death. Keep drive line shields in place & ingood condition. Keep hands, feet and clothing away. Operate only with 540 RPMImage: dual lic commons.wikimedia.org/wiki/File:PTO warning label 01.JPG

37SafetyRequirements 1d – Material Safety Data SheetDescribe what a material safety data sheet (MSDS) is and tell why it isused.Obtain the MSDS for any engine coolant, oil, grease, fuel, hydraulic ortransmission fluid, or other flammable or hazardous materials you use inmeeting the requirements for this merit badge.

38SafetySafety Data SheetSafety Data Sheets (formerly MSDSs or Material Safety Data Sheets) Revised 2012 Hazard Communication Standard replaces MSDSo Consistent user-friendly, 16-section s/OSHA3514.pdf

39SafetySafety Data Sheet Communicates information on hazards of chemicalo Properties of each chemicalo Physical, health, and environmental health hazardso Protective measureso Safety precautions for handling, storing, and transporting ons/OSHA3514.pdf

40SafetySafety Data Sheet Used so you are prepared to use chemicalo Know hazardso What precautions are needed when using ito How to safely store ito Know what to do if there is /OSHA3514.pdf

41Safety Data Sheet

Farm Mechanics

43Farm MechanicsRequirement 2 – Power TransferExplain how power is produced or transferred in a:a. Diesel engineb. Hydraulic systemc. Transmission or any other power system.

44Farm MechanicsRequirement 2a – Power Transfer – Diesel EngineExplain how power is produced or transferred in a Diesel Engine.

45ValveCoverFarm MechanicsFuel InjectorPressureRegulatorAir FlowExhaustManifoldIntakeManifoldHeadFuel FilterEngineBlockFuelAccumulatorFuel PumpFuel Tank

46Farm MechanicsPower Transfer – Diesel Enginewww.youtube.com/watch?v s2WGFELXPNg

474-Stroke ActionInduction StrokeFuel and AirEnters ChamberCompression StrokeFuel and AirCompressesPower StrokeCompressedAir and Fuel IgniteExhaust StrokeBurned GassesExits Chamber

48Inline 4-Cylinder EngineBalanced Motion of PistonsCylinder 1InductionStrokeCylinder 2CompressionStrokeCylinder 3ExhaustStrokeCylinder 4PowerStroke

49Energy from CombustionRotationalMotion0Crankshaft

50Farm MechanicsRequirement 2b – Power Transfer – Hydraulic SystemExplain how power is produced or transferred in a Hydraulic System

51Farm MechanicsPower Transfer – Hydraulic System A hydraulic system uses compressed fluid to transfer force from engineto hydraulic powered devicesHigh PressureOutputGearPumpLow PressureReturnReservoir

52Farm MechanicsPower Transfer – Hydraulic System The basic components that make up a hydraulic system are:o Reservoiro Pumpo Valveso Fluido Motoro Hoseo Filtero Cylinder

53Farm uble ActingCylinder

54Farm MechanicsRequirement 2c – Power Transfer – TransmissionExplain how power is produced or transferred in a Transmission or anyother power system.

55Farm MechanicsPower Transfer – TransmissionThe transmission transfers power from the engine to the wheelsImage: www.zf.com

56Farm MechanicsEngineFront Drive AxlePTOShaftDrive ShaftTransmission

57Farm MechanicsPower Transfer – Transmission There are 4 main types of tractor transmissionso Gear-Drive Transmissiono Power Shuttle Transmissiono Hydrostatico Continuously Variable Transmission

58Farm MechanicsPower Transfer – Transmission – Gear-Drive Gear-Drive Transmissiono 100% gear to gear power transfer More effective for ground engagement work Plowing Tilling Maximum output to PTOo Designed to lock tractor into one speedo Good for rough and sloping terraino Requires skill to use

59Farm MechanicsPower Transfer – Transmission – Gear-Drive Gear-Drive Transmission Typeso Sliding gear – uses shift fork to move gears Economicalo Collar shift – uses fork and collar between gear More reliable than sliding gear transmissiono Synchro – uses synchronizer to adjust speed between gears Prevents griding and results in smoother shiftingo Power shift – uses clutch packs to lock gears in place Can shift with lever or button without need for clutch

60Farm MechanicsPower Transfer – Transmission – Power Shuttle Power Shuttle Transmissiono Uses hydraulic clutch packs with electronic controlso Allows for Strength, power and reliability Shift between forward and backwards without stopping Great for repetitive shifting between forward and reverseo Great option for loaders

61Farm MechanicsPower Transfer – Transmission – Hydrostatic Hydrostatic Transmissiono Use hydraulic fluid to power drive gears and axleso Smaller than a gear boxo Quick to stop in an emergencyo Allows for Smooth ride Easy to use – drives like automatic car Cruise control is an option Easy front end loading work Great for landscaping tasks

62Farm MechanicsPower Transfer – Transmission – Continuously Variable Continuously Variable Transmissiono Uses a combination of Hydraulic drive for speed variation Mechanical gearing for 100% gear to gear power transfer Computerize control of engine RPMo Allows for Easy speed changes like a hydrostatic transmission Power and reliability of a mechanical geared transmission Better fuel economyo Usually and option for bigger rigso See: youtube.com/watch?v dgtIKMAjvFI

63Farm MechanicsPower Transfer – Power Take-OffPTO allows you to power all sort of implementsImage: www.zf.com

64Farm MechanicsPTODriveshaftPTOImplements

Maintenance

66MaintenanceRequirement 3 – Tool MaintenanceDo TWO of the following:a. Replace the handle on any tool found on the farm.b. Organize a tool rack or a storage system for nails, bolts, nuts, andwashers.c. Using a hand file, properly dress the mushroom head of a chisel orpunch.d. Using a hand file, properly dress a screwdriver tip.Complete and Report Back with Photos

67MaintenanceRequirement 3a – Tool Maintenance – Replace HandleReplace the handle on any tool found on the farm.Complete and Report Back with Photos

68MaintenanceTool Maintenance – Replace HandleReplace the handle on any tool found on the farm.

69MaintenanceRequirement 3b – Tool Maintenance – Organize PartsOrganize a tool rack or a storage system for nails, bolts, nuts, and washers.Complete and Report Back with Photos

70MaintenanceTool Maintenance – Organize Parts

71MaintenanceRequirement 3c – Tool Maintenance – Dress ChiselUsing a hand file, properly dress the mushroom head of a chisel or punch.Complete and Report Back with Photos

72MaintenanceTool Maintenance – Dress Chisel

73MaintenanceRequirement 3d – Tool Maintenance – Dress ScrewdriverUsing a hand file, properly dress a screwdriver tip.Complete and Report Back with Photos

74MaintenanceTool Maintenance – Dress ScrewdriverUsing a hand file, properly dress a screwdriver tip.

75MaintenanceRequirement 4 – Machine MaintenanceDo ONE of the following:a. On an engine-powered machine: Grease all fittings, change the oiland oil filter, clean the air filter, clean the radiator fins, and replacethe fuel filters.b. For any engine-powered machine, create a preoperational checklist;include checking the engine coolant, engine oil, hydraulic and/ortransmission fluid, and battery voltage (using a voltmeter). Usingyour checklist, conduct a preoperational check of that machinery orequipment.c. Prepare any farm machine for winter storage.Complete and Report Back with Photos

76MaintenanceRequirement 4a – Machine MaintenanceOn an engine-powered machine: Grease all fittings Change the oil and oil filter Clean the air filter Clean the radiator fins Replace the fuel filtersThis requirement MUST be completed with askilled adult knowledgeable in this tasksComplete and Report Back with Photos

77MaintenanceMachine Maintenance – Basic MaintenanceBasic maintenance is vital to equipment longevityThese tasks need Hands On Demonstration

78MaintenanceRequirement 4b – Machine MaintenanceFor any engine-powered machine, create a preoperational checklist;include checking the engine coolant, engine oil, hydraulic and/ortransmission fluid, and battery voltage (using a voltmeter).Using your checklist, conduct a preoperational check of that machinery orequipment.This requirement MUST be completed with askilled adult knowledgeable in this tasksComplete and Report Back with Photos

79MaintenanceMachine Maintenance – Preoperational ChecklistPreoperational Checklist Check the Engine Coolant Check Engine Oil Check the Hydraulic and transmission fluid Check the battery voltageOther items requiring frequent inspection Tires – condition and pressure Drive belts – tension Nuts and bolts – tightened to proper torques Other:

80MaintenanceRequirement 4c – Machine MaintenancePrepare any farm machine for winter storage.This requirement MUST be completed with askilled adult knowledgeable in this tasksComplete and Report Back with Photos

81MaintenanceMachine Maintenance – Winter StorageFollow instruction in owner’s manual Wash or clean machine Drain engine oil and replace oil filter Fill with lower viscosity oil and run engine to coat parts with new oil Drain transmission and hydraulic systems Refill with correct fluid Add corrosion and rust inhibitor if recommended If you don’t use antifreeze, drain and flush the cooling system Leave drain plugs out Drain fuel tank (don’t empty LP gas) Add 2 gallons of fuel mixed with rust inhibitor if recommended Run engine for several minutes, drain and leave drains open

82MaintenanceMachine Maintenance – Winter Storage Remove and check battery Store in cool and dry place (above freezing) Check monthly and recharge as needed Remove weights from machine, including tires Remove water from tires if risk of freezing Remove tires if machine if machine designed for storage on ground Alternately – raise machine and store on blocks Check tires and inflate to normal pressure Machine with conventional clutch – block pedal so disengaged Release tension on all drive belts and chains Grease chains

83MaintenanceMachine Maintenance – Winter Storage Treat rust Clean off rust Prime and paint areas Coat all exposed metal surfaces with grease or rust prevention Lube all lube points

84MaintenanceRequirement 5 - Implement DealerVisit an implement dealer.Interview the dealer, technician, or service manager for hints on goodpreventive maintenance.Ask why it is important, the costs, and what causes wear or damage?Report what you learn.Complete and Report Back

85MaintenanceRequirement 6 – Maintenance ProceduresExplain each step in ONE of the following maintenance procedures:a. Tightening hydraulic fittingsb. Checking the air filterc. Cleaning a work piece with a wire-brush wheel.Pick ONE and Report Back

86MaintenanceRequirement 6a – Maintenance ProceduresExplain each step in the following maintenance procedures:Tightening hydraulic fittings

87MaintenanceMaintenance Procedures - Tightening Hydraulic Fittings Tightening hydraulic fittings per BSA Merit Badge Pamphleto Use two wrenches to avoid twisting the lineso Tighten the fittings only until snug and the leak stopso Do not overtighten[Overtightening results in leaks or damage to fitting]

88MaintenanceMaintenance Procedures - Tightening Hydraulic Fittings There are different types of Hydraulic Fittingso NPTF (dry seal) pipe threads use male and females thread taperso JIC (straight) threads use an O-ringo NPTF and JIC fittings are NOT interchangeable

89MaintenanceMaintenance Procedures - Tightening Hydraulic Fittings Safety First:o Hydraulic fluid is under a huge amount of pressureo NEVER check for leaks with your hand Pressurized hydraulic fluid will easily pierce through your skin Leads to internal damage and gangreneo Use a sheet of cardboard to “look” for leaks

90MaintenanceMaintenance Procedures - Tightening JIC Fittings Flats from Wrench Resistance (FFWR) or “Flats” Method for JIC Fittingso Note: Overtightening is the most common cause of leaks 3 Steps to Improved Sealing of JIC Connections:1. Tighten the nut by hand until it bottoms the seats2. Using a marker, draw a line lengthwise on the nut andextend it onto the adapter3. Using a wrench, rotate the nut to tighten4. Turn the nut the amount shown on the chart1 FFWR (or Flat) 1/6 of a turn

91Tightening JIC FittingsAssembly TorqueThread Size(in-lb)235 – 45365 – 754130 – 1505165 – 1956235 – 2658525 – 57510650 – 75012950 – 1050141200 – 1300161400 – 1500201900 – 2100242250 – 2550323000 – 3400Assembly Torque Tube Connection(ft-lb)FFWR2–4N/A5–7N/A11 – 13214 – 16220 – 221.543 – 471.555 – 651.580 – 901.25100 – 1101115 – 1251160 – 1801185 – 2151250 – 2901Swivel Nut orHose FFWRN/AN/A221.2511111111

92MaintenanceMaintenance Procedures - Tightening NPTF Fittings NPTF – Dryseal American Standard Taper Pipe Thread:o Turns From Finger Tight –number of full rotations after the connection is finger tightNPTF Thread 2-31-11 1/21.5 - 2.51 1/4-11 1/21.5 - 2.51 1/2-11 1/21.5 - 2.52-11 1/21.5 - 2.5

93MaintenanceRequirement 6b – Maintenance ProceduresExplain each step in the following maintenance procedures:Checking the air filter

94MaintenanceMaintenance Procedures – Check Air Filter Check Air Filtero Check the operator’s manual Many dry-element air cleaners have ao Primary filter (outer)o Secondary filter (inner)o Dust cup

95MaintenanceMaintenance Procedures – Check Air Filter Primary filtero Remove primary filtero Tap gently on heel or your hando Use compress air (30psi max) to blow up and down pleats Only blow from inside out Blowing from out will push dirt inwardso See if filter is washable Follow manufacturer’s instructions Don’t use gasoline or solvent on filter

96MaintenanceMaintenance Procedures – Check Air Filter Secondary filter (paper element)o Use droplight or flashlight to shine into filtero Clean or replace if clogged

97MaintenanceRequirement 6c – Maintenance ProceduresExplain each step in the following maintenance procedures:Cleaning a work piece with a wire-brush wheel.

98MaintenanceMaintenance Procedures – Wire-Brush Wheel Warning – Wire-Brush Wheels are Dangerouso They can grab part and throw them back at your faceo The wires will easily grab loose clothing and pull them ino Small pieces of wire will break off and get thrown into you

99MaintenanceMaintenance Procedures – Wire-Brush Wheel Follow the Safety rules of grindingo Wear eye protectiono Use flanges to mount the brusho Set the tool rest properlyo Hold small pieces with pliers or a locking wrencho Do NOT wear gloves

100MaintenanceMaintenance Procedures – Wire-Brush Wheel Hold the work piece at the proper angleo Hold it with both handso Hold at or below the horizontal center of the brusho Hold at angle in direction of the wire brush rotationo Do NOT push edge of work piece upward against direction of spin This can cause wire wheel to jerk piece out of your hand

101MaintenanceMaintenance Procedures – Wire-Brush Wheel Let the brush tips do the worko Forcing the work piece against the brush increases wire breakageo Forcing also increased change piece will be jerked backo Forcing bends the wires and decreases effectiveness The spinning tips do all the work, not pressure

Career Opportunities

103Career OpportunitiesRequirement 6 - Career OpportunitiesFind out about three career opportunities in farm mechanics.Pick one and find out about the education, training, and experiencerequired for this profession.Discuss this with your counselor, and explain why this profession mightinterest you.

104Career OpportunitiesCareer Opportunities – Technical Training Diesel mechanic or service technicianHeavy construction equipment technicianLawn equipment service mechanicParts SpecialistService MangerShop supervisorSmall-engine mechanicTractor or farm equipment mechanicTurfgrass and agricultural equipment service technicianWelder

105Career OpportunitiesCareer Opportunities – College Degree Agribusiness managementAgricultural engineeringAgricultural machinery and safetyAgricultural systems managementFarm managementFood processing plant operationsForest engineeringGolf course managementMachine systems engineeringManufacturing

106Career OpportunitiesCareer Opportunities – College Degree MarketingNatural resources conservation and protectionNursery and greenhouse engineeringPower systems and machinery designProduct salesTechnical support and serviceVocational agriculture instruction

Final Thoughts

108Final ThoughtsMerit Badge Requirement Checklist Show completion of workIdeally - Turn in complete Workbook Project – Send me Pictures Turn in complete Workbook

109Final ThoughtsFinal Thoughts

110Final ThoughtsLooking for More? Merit Badge Pamphlet is a great resource

Resources

112ResourcesResources

Instructor’s Corner

114Instructor’s CornerInstructor’s Corner Thank you for teaching our scouts the Farm Mechanics Merit Badge.

This slide set was designed to aid Merit Badge Counselors to deliver a Merit Badge course and to aid Scouts in completion of a Merit Badge. Scouts, Merit Badge Counselors and other Scouters are free us use this material for teaching and learning Merit Badge requirements. Use of ma

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