Jergens 2009 Master Catalog - Chapter 10 - Threaded Inserts

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THREADED INSERTSwww.jergensinc.com10Bolster Plate Bushings. 10.5Installation and RemovalInstructions. 10.2Internal Locking ThreadRepair Insert. 10.8-10.9Keylocking, Extra Heavy DutyIndustrial Style. 10.6Keylocking, Heavy DutyIndustrial Style. 10.4Keylocking, Metric/Inch. 10.5Keylocking, Solid Industrial Style. 10.7Keylocking, ThinwallIndustrial Style. 10.3Miniature MetricMil Spec Inserts. 10.10-10.11Thread Repair Kits. 10.12-10.1510.1

10THREADED INSERTSwww.jergensinc.comRemoval InformationInstallation InformationJergens Keylocking Inserts can be removedwithout damage to the parent material.1. Drill the insert to the size and depthshown under removal data in thechart below.2. Bend the keys down and break them off.1. Drill to allow full tap depth shownin chart. Note: Tap drill is oversized;see chart below. Countersink asshown in chart.2. Tap to depth shown in chart.3. Install insert .010" to .030" belowsurface.4. Drive keys down with properinstallation tool.3. Remove the insert using an E-Z out orsimilar tool.Installation InformationPreparation of External ThreadsPrior to Installation (For Keylocking Inserts Only)InsertExternalTapThreadLengthDrillClass 167/8-141-121 1/8-121 1/4-121 3/8-121 1/2-121 5/8-121 7/8-1210.2.31I.31/.37Q.31/.37/.43X.37/.43/.50 29/64.43/.50/.56 33/64.50/.6237/64.62/.8145/64.68/.81/.87 53/64.8715/161.121 1/161.12/1.251 3/161.25/1.371 5/161.37/1.621 7/161.811 9/162.001 13/16Installation DataC'sinkDia. 51.2701.3951.5201.6401.890MinimumTapDepthRemoval DataDrillSize.377/32.37/.439/32.37/.43/.50 11/32.44/.50/.56 13/32.50/.56/.62 15/32.56/.6817/32.68/.9421/32.75/.94/1.0 25/321.027/321.3131/321.31/1.441 3/321.44/1.561 7/321.56/1.84 1 11/322.061 15/322.281 165/165/165/165/16Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

10THREADED INSERTSwww.jergensinc.comKeylocking InsertsThinwall Industrial Style Material: Carbon Steel Inserts - C1215 or equivalentStainless Steel Insert - 303Keys - 302 Finish: Carbon Steel Inserts - ParkerizedStainless Steel Inserts - Passivated Tolerances: Inch .010Metric .25mm Keys: Inserts with internal thread size of 5/16-18 or largerare furnished with four locking keys.Inch Inserts - ThinwallPart lass .37.43.43.50.50.56.56.62.62InstallationTool 24725247252472624726See chart on page 8.2 for installation information.Metric Inserts - ThinwallPart lDrillDia.SteelSteelClass 6HClass 6gPart No.Size 5126352263532655326355265552635626556M 5x0.8M 6x1.0M 8x1.25M 8x1.0M 10x1.5M 10x1.25M 12x1.75M 12x1.25M 8x1.25M 10x1.25M 12x1.25M 12x1.25M 14x1.5M 14x1.5M 16x1.5M movalDrillThread TapSizeClass 6hMin.DepthM 8x1.25M 10x1.25M 12x1.25M 12x1.25M 14x1.5M 14x1.5M 16x1.5M 754.754.754.75Phone 800-537-4367 or 1 216-486-5540 Fax: 1 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com10.3

10THREADED INSERTSwww.jergensinc.comInch Inserts - Heavy DutyKeylocking InsertsHeavy Duty Industrial Style Material: Carbon Steel Inserts C1215 or equivalentStainless Steel Insert - 303Keys - 302 Finish: Carbon Steel Inserts - ParkerizedStainless Steel Inserts - Passivated Tolerances: Inch .010Metric .25mm Keys: Inserts with internal thread size of5/16-18 or larger are furnishedwith four locking 12471124711247132471324714247142471624716Part NumberInternalThreadClass 41 1/8-71 1/8-121 1/4-71 1/4-121 1/2-61 -163/4-163/4-167/8-147/8-141 1/8-121 1/8-121 1/4-121 1/4-121 3/8-121 3/8-121 3/8-121 1/2-121 1/2-121 5/8-121 5/8-121 7/8-121 7/8-12See chart on page 8.2 for installation information.Metric Inserts - Heavy ssThreadSteelClass 702637126571265722637326573265742637526575M 4x0.7M 5x0.8M 6x1.0M 8x1.25M 8x1.0M 10x1.5M 10x1.25M 12x1.75M 12x1.25M 14x2.0M 14x1.5M 16x2.0M 16x1.5M 18x1.5M 20x2.5M 20x1.5M 22x1.5M 24x3.0M lass 6gPart No.M 8x1.25M 10x1.25M 12x1.25M 14x1.5M 14x1.5M 16x1.5M 16x1.5M 18x1.5M 18x1.5M 20x1.5M 20x1.5M 22x1.5M 22x1.5M 24x1.5M 30x2.0M 30x2.0M 32x2.0M 33x2.0M .028.030.031.031.0InstallationThread TapC'sinkDiameterSizeMin. .25 -.00Class 5M 8x1.25M 10x1.25M 12x1.25M 14x1.5M 14x1.5M 16x1.5M 16x1.5M 18x1.5M 18x1.5M 20x1.5M 20x1.5M 22x1.5M 22x1.5M 24x1.5M 30x2.0M 30x2.0M 32x2.0M 33x2.0M 6.356.356.356.356.35NOTE: Install insert .25mm to .76mm below surface and drive locking keys down. See C'sink Diameter column above.10.4Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

10THREADED INSERTSwww.jergensinc.comKeylocking InsertsMetric/Inch InsertsCreate Metric Holes.With Inch Taps!This unique product allows you to createa metric thread utilizing inch drills andtaps. The insert O.D. is inch sized, theI.D. is metric.Metric Internal/Inch External - Heavy Duty Industrial s 6H262432624426245262472624826249M 6x1.0M 8x1.25M 10x1.5M 12x1.75M 14x2.0M 16x2.0InstallationExternalThreadLengthClass 2AL3/8 - 161/2 - 135/8 - 113/4 - 167/8 - 141" - 12.31.43.50.62.81.87InstallationToolPart NumberTapDrillSizeC'sinkDiameter .010 453/6415/16.38.51.63.76.881.02Thread TapSizeMin.Class 2bDepth3/8 - 161/2 - 135/8 - 113/4 - 167/8 - 141" - 217/3221/3225/3227/321/83/163/163/165/165/16All dimensions are in inches except for internal thread, which is metric.Bolster Plate Bushings Material: Stressproof Finish: Black Oxide Internal Thread: 2B-UNC External Thread: 2A-UNFRepairs are made quickly, easily, and right on the machine.Re-tap bolster plate hole, insert the threaded bushing to match,use a locking type sealant to lock the bushing in place. TheBolster Plate Bushings can also be used as threaded bushings in cast iron machine bases where greater thread strengthis necessary. Eliminates the problems of “pulled-out” cast ironthreads, reduces the need for bulky threaded cast iron 704117053/8-161/2-135/8-113/4-101 -8ExternalThreadL3/4-161 -141 -141 1/4-121 1/2-121 1/21 1/21 1/21 1/22Phone 800-537-4367 or 1 216-486-5540 Fax: 1 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.comWt.(lbs)10 Pcs.1.252.201.853.005.1510.5

10THREADED INSERTSwww.jergensinc.comKeylocking InsertsExtra Heavy DutyIndustrial StyleThe increased wall thickness and greater external thread area ofthese extra heavy duty threaded inserts offer greater pull-out strength,stability, and longer life. These inserts should be used in materialswith lower ultimate shear strength to obtain maximum pull-out strengthand holding power. Greater Thread Area Increased Shear Engagement Offers Holding Power Comparable to Standard Heavy Duty Inserts inHigh Shear Strength Material Material: Carbon Steel Inserts - C1215 or equivalentStainless Steel Insert - 303Keys - 302 Finish: Carbon Steel Inserts - ParkerizedStainless Steel Inserts - Passivated Tolerances: .010 Keys: Inserts with internal thread size of 5/16-18 or largerare furnished with four locking keys.InstallationPart gthPartThreadClass 2BSteelSteelLNumberClass 63/4-167/8-147/8-147/8-147/8-141-121-121 1/4-121 1/4-121 3/8-121 3/8-121 1/2-121 4743See chart on page 8.2 for installation information.10.6Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

10THREADED INSERTSwww.jergensinc.comKeylocking InsertsSolid Industrial Style Material: Carbon Steel Inserts - C1215 or equivalentStainless Steel Insert - 303Keys - 302 Finish: Carbon Steel Inserts - ParkerizedStainless Steel Inserts - Passivated Tolerances: Inch .010Metric .25mm Keys: Inserts with internal thread size of M7 or largerare furnished with four locking 7/8-141-121 1/8-121 1/4-121 3/8-12 Salvage expensive castings Relocate holes that have been drilled ortapped in the wrong location Fill holes that are too large No need to alter original bolt 6248072480824809248102481124812Part NumberExternalThreadClass 2ASee chart on page 8.2 for installation information.Metric Inserts - bonThreadLSteelClass 302603126032M 8x1.25M 10x1.25M 12x1.25M 14x1.5M 16x1.5M 18x1.5M 20x1.5M 22x1.5M 24x1.5M 30x2.0M 32x2.0M 3.0InstallationTapToolDrillPart 22.528.030.031.0C’sinkDia. 530.2532.2533.25RemovalThread TapDrillSizeMin.Class 6hDepthM 8x1.25M 10x1.25M 12x1.25M 14x1.5M 16x1.5M 18x1.5M 20x1.5M 22x1.5M 24x1.5M 30x2.0M 32x2.0M 5.7527.7528.75Phone 800-537-4367 or 1 216-486-5540 Fax: 1 216-481-6193 E-mail: info@jergensinc.com 56.356.356.356.356.3510.7

10THREADED INSERTSwww.jergensinc.comInternal Locking Thread Repair InsertsMaterial:Inserts - 303 stainless steel or equivalentKeys - 302 stainless steel or equivalentFinish:PassivatedTolerances: .010 inch unless specified otherwise.Dimensions: All dimensions below are in inches.Keys:Inserts with an internal thread size of 5/16and larger are furnished with 4 locking keys.Smaller sizes have 2 locking keys.Thinwall - 242462424525246252452624626InternalThreadClass 2B10 - 2410 - 321/4 - 201/4 - 285/16 - 185/16 - 243/8 - 163/8 - 247/16 - 147/16 - 201/2 - 131/2 - 20InsertExternalThread (Mod.)GClass 2ALength(Ref.)InstallationToolPart No.InstallationTapC’sinkDiaDrill .010Size-.000Thread TapSizeMin.Class 2BDepthRemovalDrillSizeDepth5/16 - 18.31.1524721“I”.325/16 - 18.377/321/83/8 - 16.37.1824722“Q”.383/8 - 16.439/323/167/16 - 14.43.2124723“X”.447/16 - 14.5011/323/161/2 - 13.50.252472429/64.511/2 - 13.5613/323/169/16 - 12.56.282472533/64.579/16 - 12.6215/323/165/8 - 11.62.312472637/64.635/8 - 11.6817/323/16Heavy Duty - Class 2BInsertExternalThread (Mod.)GClass 2ALength(Ref.)8 - 325/16 - 1810 - 243/8 - 1610 - 321/4 - 207/16 - 141/4 - 285/16 - 181/2 - 135/16 - 243/8 - 169/16 - 123/8 - 247/16 - 145/8 - 117/16 - 201/2 - 133/4 - 161/2 - 209/16 - 123/4 - 169/16 - 185/8 - 117/8 - 145/8 - 183/4 - 101-1/8 - 123/4 - 167/8 - 91-1/4 - 127/8 - 141" - 81-3/8 - 121" - 12InstallationToolPart No.InstallationThread TapTapC’sinkDrillDiaSizeMin. .010SizeClass 24701“I”“Q”.32.385/16 - 183/8 - 16.37.377/329/321/81/8.37.1824702“X”.447/16 - 14.4311/323/16.43.212470329/64.511/2 - 13.5013/323/16.50.252470433/64.579/16 - 12.5615/323/16.62.312470537/64.635/8 - 11.6817/323/16.62.312470645/64.763/4 - 16.6821/323/16.81.402470745/64.763/4 - 16.9421/323/16.87.432470853/64.887/8 -141.0025/325/161.12.56247091-1/161.141-1/8 - 121.3131/325/161.25.62247101-3/161.271-1/4 - 121.441-3/32 5/161.37.68247111-5/161.391-3/8 - 121.561-7/32 5/16Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

10THREADED INSERTSwww.jergensinc.comMetric Internal Locking Thread Repair InsertsMaterial:Inserts - 303 stainless steel or equivalentKeys - 302 stainless steel or equivalentFinish:PassivatedTolerances: .25 mm unless specified otherwise.Dimensions: All dimensions below are in millimetersKeys:Inserts with an internal thread size of M7and larger are furnished with 4 locking keys.Smaller sizes have 2 locking keys.Thinwall - Metric - LockingInternalPartThreadNumberClass stallationThread adGToolDrill .25Class 6gLength(Ref.)Part No.SizeClass 6hDepth-.00RemovalDrillSizeM 5x0.8M8x1.258.04.0247516.98.25 M 8x1.259.55.50M 6x1.0M 10x1.2510.05.0247528.810.25 M 10x1.25 11.57.50M 8x1.25M 12x1.2512.06.02475310.812.25 M 12x1.25 13.59.50M 8x1.0M 10x1.5M 14x1.514.07.02475512.814.25 M 14x1.515.511.50M 10x1.25M 12x1.75M 16x1.516.08.02475614.7516.25 M avy Duty - Metric - LockingInternalPartThreadNumberClass ertInstallationThread adGToolDrill .25Class 6gLength(Ref.)Part No.SizeClass 6hDepth-.00RemovalDrillSizeM 4X0.7M8x1.258.04.0247636.98.25 M 8x1.259.55.50M 5x0.8M 10x1.2510.05.0247648.810.25 M 10x1.25 12.57.50M 6x1.0M 12x1.2512.06.02476510.812.25 M 12x1.25 14.59.50M 8x1.25M 14x1.514.07.02476612.814.25 M 14x1.516.511.50M 8x1.0M 10x1.5M 16x1.516.08.02476714.7516.25 M 16x1.518.513.50M 10x1.25M 12x1.75M 18x1.518.09.02476916.7518.25 M 18x1.520.515.50M 12x1.25M 14x2.0M 20x1.520.010.02477018.7520.25 M 20x1.522.517.50M 14x1.5M 16x2.0M 22x1.522.011.02477120.522.25 M 22x1.524.517.75M 16x1.5M 18x1.5M 24X1.524.012.02477222.524.25 M 24x1.526.519.75M 20x2.5M 30x2.030.015.02477328.030.25 M30x2.034.525.75M 20x1.5M 22x1.5M 32x2.032.016.02477430.032.25 M 32x2.036.527.75M 24x3.0M33x2.033.016.52477531.033.25 M 33x2.037.528.75M 56.356.35Phone 800-537-4367 or 1 216-486-5540 Fax: 1 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com10.9

10THREADED INSERTSwww.jergensinc.comMiniature - Metric303 CRES Keylocking Threaded InsertsNon-LockingSelf-LockingMaterial: Inserts - 303 CRESKeys - 302 CRESFinish: PassivatedTolerances: .25 mm unless specified otherwiseInternal Threads: Per Fed Std H28/21, MJ FormDimensions: All dimensions below are in millimetersKeys: Miniature Inserts are furnished with 2 locking keysMaterial Identification Mark: NoneLubrication: Dry Film Lube on Self-Locking Inserts onlyPart Number*InternalNonSelfThreadLockingLockingClass 4H6H2638226383263842638627382273832738427386M 2x0.4M 2.5x0.45M 3x0.5M 4x0.7ExternalThreadClass 4hM 4x0.7M 4.5x0.75M 5x0.8M 6x0.75InsertInstallationRemovalThreadInstallTap DrillC’SinkThread TapDrillLengthLengthToolSizeDia.SizeMin.GHPart No* .080/ -.025 .25/-.00Class 6HDepth Size 84226863.43.94.45.54.14.65.16.1M 4x0.7M 4.5x0.75M 5x0.8M ature - Inch303 CRES Keylocking Threaded InsertsMaterial: Inserts - 303 CRESKeys - 302 CRESFinish: PassivatedTolerances: .010 inch unless specified otherwiseInternal Threads: Per SAE AS8879Dimensions: All dimensions below are in inchesKeys: Miniature Inserts are furnished with 2 locking keysMaterial Identification Mark: NoneLubrication: Dry Film Lube on Self-Locking Inserts onlyPart Number*InternalNonSelfThreadLockingLockingClass 3B26283262842628526286†272832728427285272862 - 564 - 406 - 328 - 32ExternalThreadClass 2A8 - 3210 - 3212 - 281/4 - gthPart 22558Tap DrillSize .003/ inkThread TapDia.SizeMin. .010/-.000Class 2BDepth.166.194.220.2558 - 3210 - 3212 - 281/4 - 1/163/323/321/8Modified Minor DiameterHigh Strength Materials Available: These miniature inserts are also manufactured in high strength stainless steel (A-286 with heat treatment)and in alloy steel (4140 with heat treatment).10.10Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA

THREADED INSERTSwww.jergensinc.com10MS/NAS Style InsertJergens now offers Mil-Spec Keylocking Threaded InsertsWENThread Inserts Inch and metric sizes available Material: 303 CRESA286 CRES4140 Alloy SteelInsert StyleMiniature & LightweightMS 51830/NAS 1394Please contact Jergensfor cross reference andordering information.1-800-Jergens (537-4367)Heavy DutyMS 51831/NAS 1395Extra Heavy DutyMS 51832Phone8.11 800-537-4367 or 1 216-486-5540 Fax: 1 216-481-6193 E-mail: info@jergensinc.com www.jergensinc.com10.11

10THREADED INSERTSwww.jergensinc.comMaster Thread Repair KitsSmall AssortmentsCoarse Series, Heavy Duty KitsInternalThreadClass 2B10 - 241/4 - 205/16 - 183/8 - 161/2 - 135/8 - 113/4 - 10The Jergens Master T

Jergens, Inc. Jergens Way 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA THREADED INSERTS www.jergensinc.com 10.4 Keylocking Inserts Heavy Duty Industrial Style Metric Inserts - Heavy Duty Material: Carbon Steel Inserts - C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 Finish: Carbon Steel Inserts - Parkerized

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54 Jergens, Inc. 15700 S. Waterloo Road Cleveland, Ohio 44110-3898 USA SPECIALTY FASTENERS GROUP THREADED INSERTS THREADED INSERTS Keylocking Inserts Heavy Duty Industrial Style Metric Inserts - Heavy Duty Material: Carbon Steel Inserts - C1215 or equivalent Stainless Steel Insert - 303 Keys - 302 Finish: Carbon Steel Inserts .

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226 Jergens, Inc. 15700 S. Waterloo Road Cleveland, Ohio 44110-3898

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