Numerical Simulation Of A Hybrid Concentrated Solar Power .

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Numerical Simulation of a Hybrid ConcentratedSolar Power/Biomass Mini Power PlantJoão SOARES1, Armando OLIVEIRA1,21Dept. Mechanical Eng. University of Porto, Rua Dr Roberto Frias 4200-465 Porto-Portugal, joaosoares@fe.up.pt2CIENER-INEGI, Rua Dr Roberto Frias 4200-465 Porto-Portugal, acoliv@fe.up.ptRenewable electricity generation systems are increasingly used as a means of reducing harmful emissions andalso reducing operational costs, by comparison with the use of fossil fuels. However, renewable energy sourcessuch as solar energy are characterised by a high degree of intermittence, sometimes unpredictable. Thisconstraint leads to inability to meet the demand of a power system. Hybridisation with more stable renewablesources, such as biomass, represents a resourceful way of meeting energy demands uninterruptedly. Besidesstability, hybridisation with biomass allows a fully renewable solution, at the same time promoting security ofenergy supply.In this paper, a hybrid renewable electricity generation system is presented and modelled. The system relies on acombination of concentrating solar energy (CSP) and biomass sources to drive an ORC cycle. The solar field is2constituted by 12 parabolic trough collectors with a net aperture area of 984 m . As backup energy, a biogasboiler is used, running on organic food waste. The nominal ORC electrical output is 60 kW. The system wasdesigned and a prototype will be installed in Tunis, in the framework of the REELCOOP project, co-funded by theEU.A computer model was developed with a combination of EBSILON and EES. EBSILON is used for the solar field(SF) and boiler simulations, and EES for the ORC. Annual simulations were carried out for solar-only and hybridmodes. Distinct operation ranges and boiler sizes were analysed.The system annual yield is significantly improved with hybridisation, with enhancement of SF and ORCefficiencies. Electrical generation stabilisation was achieved during the whole year with the fulfilment of ORCminimum requirements. On the other hand, hybridisation promoted energy excess mostly in the summer months,demonstrating that hybridisation significantly reduces, but not eradicates, the need of storage.Keywords: CSP, Biomass, Hybridisation, Generation

14th International Conference on Sustainable Energy Technologies – SET 201525th - 27th of August 2015, Nottingham, UK1. INTRODUCTIONRenewable electricity generation systems are increasingly used as a means of reducing harmful emissions andalso reducing operational costs, by comparison with the use of fossil fuels. However, renewable energy sourcessuch as solar energy are characterised by a high degree of intermittence, sometimes unpredictable. Thisconstraint leads to inability to meet the demand of a power system. Hybridisation with more stable renewablesources, such as biomass, represents a resourceful way of meeting energy demands uninterruptedly. Besidesstability, hybridisation with biomass allows a fully renewable solution, at the same time promoting security ofenergy supply.Concentrated Solar Power (CSP) plants require abundant solar radiation to be feasible and profitable (ColmenarSantos et al., 2015), abutting the implementation to remote areas, far-off power consumption centres.Furthermore, the intermittent nature of solar radiation emphasises the generation stability drawback. To overcomesuch issues, usually CSP plants are designed in the range of 100 MW el (Jin and Hong, 2012), with intensivecapital investment and financial risk, taking advantage from economies of scale. One of the main advantages ofCSP over other renewable systems is the ability to provide dispatchable power, usually achieved through thermalenergy storage (TES). Although energy dispatchability has been widely proven with TES, it is still a costly solution(Coelho et al., 2014).Facing a huge competition from other non-dispatchable renewable energy technologies (e.g. photovoltaics)(Singh, 2013), hybridisation presents a potential solution for CSP forthcoming. Within the concept of a fullyrenewable power system, biomass is the ideal contender. The concept of CSP/Biomass hybridisation relies on theability of both systems to supply thermal energy in order to drive a power generation block.This synergy’s advantages goes further than dispatchability and renewable energy generation: operation stabilityand flexibility, joint use of power plant equipment (Peterseim et al., 2014) and associated cost reduction, as wellas allowing CSP migration from desert areas to load centres (Moreno-Pérez and Castellote-Olmo, 2010).Furthermore, during daylight time, when electricity prices are usually higher, solar radiation is abundant and thesystem can run with larger solar shares resulting in a reduction of the levelised cost of energy.In this paper, a simulation model and results for a CSP/Biomass hybrid mini power plant are presented. Annualsimulations were carried out for solar-only and hybrid modes. Distinct operation ranges and boiler sizes wereanalysed. Simulation results are presented, such as: solar field annual generated heat and efficiency, boilerefficiency and biogas consumption, annual generated electrical energy and ORC efficiency, dumped heat, solarand biomass shares, and system global efficiency. Hourly results are presented for standard days, with andwithout hybridisation, showing the advantages of hybridisation.2The solar field (SF) is constituted by parabolic trough collectors (PTC) with a net aperture area of 984 m . Asbackup energy a biogas boiler is used, running on organic food waste. The nominal Organic Rankine Cycle(ORC) electrical output is 60 kW. The system was designed and a prototype will be installed in Tunis, in theframework of the REELCOOP project, co-funded by the EU (REELCOOP, 2015).2. THE HYBRID MINI POWER PLANTThe hybrid mini power plant has a nominal electrical output of 60 kW, and relies on a regenerative ORC asgeneration system, developed by Zuccato Energia. The turbine/generator block was adapted to assure operationat partial load, in order to compensate solar energy fluctuations, with a nominal gross efficiency reaching 13.3%.The ORC will be driven by saturated steam at 170ºC, which allows the power circuit to also operate with availablewaste heat. Thermal generation will be achieved either from solar energy or biomass, or from the combination ofboth.The solar field relies on parabolic trough collector technology, and is constituted by 3 parallel loops of 4 PTMx/hp236 collectors developed by Soltigua, with a net collecting surface of 984 m . Direct Steam Generation (DSG) willbe achieved in the solar field, and the recirculation concept was adopted. The solar field will be supplied withsubcooled water and partial evaporation will take place in the solar collectors. The water/steam mixture is thenseparated in a steam drum, and therefore only saturated steam leaves the solar field. The leftover water is thenrecirculated. Complete evaporation enhances control complexity, implying unnecessary risks over solar collectors’absorbers (Krüger et al., 2014).Auxiliary energy will be provided by a biogas steam boiler. The biogas will be produced by anaerobic digestion ofcanteen organic waste remains, showing a potential solution for the problem that waste disposal represents(Oliveira and Coelho, 2013). The system layout allows either hybrid or individual operation with each thermalsource (solar-only or biogas-only).SOARES 1662

14th International Conference on Sustainable Energy Technologies – SET 201525th - 27th of August 2015, Nottingham, UKIn order to reduce thermal energy waste as well biogas consumption and to compensate short transients fromsolar power, a storage tank was foreseen in the project. Since the storage tank will be charged with saturatedsteam from the solar field, an isothermal latent thermal energy storage concept has been adopted. Whilst typicalTES systems deal with sensible heat storage by temperature change, the latent heat solution uses Phase ChangeMaterials (PCM).3. SIMULATION MODELThe developed simulation model encompasses two stages. First, the solar field, the water/steam cycle and the boiler were analysed using a commercial software: EBSILON Professional. This stage includes the simulation ofthe thermal generation system, for different operation profiles.The second stage concerns the power block circuit analysis that was carried out using EES software. The modelrequired that relevant properties of the working fluid (SES36) were introduced, as they were not available either inthe EES database or in EBSILON.EBSILON software was designed for steady state calculations. Yet, the simulations were carried out consideringthe transient behaviour of the system, on an hour-by-hour basis, using a time-series function.The simulation layout is presented in Figure 1. The solar field is constituted mainly by one loop of four parabolictrough collectors, the sun, distributing and collecting headers, and the feed and recirculating pumps. The boilerwas modelled trough a heat injection component, and the regenerative ORC was simulated using EES.Figure 1: Simulation LayoutThe Sun acts as interface between the meteorological data and incident radiation on the collectors, based on DIN5034 standard. Meteorological data were obtained using Meteonorm software for the prototype site location(Tunis, Tunisia). Heat and pressure losses on the solar field pipes and headers were considered as well. Theone-loop simplification was used in order to reduce the computational effort, yet the other two loops wereaccounted for through the use of the distributing and collecting headers.The solar collectors were modelled with EBSILON s line focusing solar collector component and manufacturer stechnical information. The solar field thermal inertia and transient behaviour were modelled through the use of anindirect storage (IS) component and a time-series analysis. The use of an IS block was applied to each solarcollector and both headers, where the highest thermal gradients are expected to occur.SOARES 1663

14th International Conference on Sustainable Energy Technologies – SET 201525th - 27th of August 2015, Nottingham, UKThe indirect storage component calculates the transient heat exchange between the water/steam and either thecollector s absorber tube or piping. The Fourier heat transfer differential equation is discretised in a twodimensional domain using a finite volume method, and in time by an iterative Crank-Nicholson method (Pawelleket al., 2012). As inputs, the IS block requires the estimated values for the water and steel mass, as well as theinner heat transfer coefficient at design conditions.Hybridisation was modelled trough a heat injection component, representative of the boiler. This component actsas an ideal heat exchanger, promoting the interface between the boiler output and the mass flow rate ofwater/steam. In order to control the boiler output, a code was created using EbScript to impose operating limitsaccording to the manufacturer data. The boiler output is controlled by the water/steam mass flow rate, acting asan auxiliary heater of the solar field. For simulation purposes, the Viessmann VITOMAX 200-HS model witheconomiser was used. Two different boiler sizes were the object of analysis, with nominal heat outputs of 380kWth (0.5 ton/hr of saturated steam) and 530 kWth (0.7 ton/hr of saturated steam), and both with a minimumthermal output of 100 kWth. The transient behaviour of the boiler was considered using the IS component, takinginto account that the boiler takes half an hour from cold start to design conditions.For estimating biogas consumption, a computer model was created using Ebsilon, consisting in a combustionchamber where the mix of air and biogas is burned, retrieving as output the flue gas. The combustion wasmodelled considering an excess of oxygen in the flue gas of 3%. The control of biogas and air mass flow rate isachieved considering manufacturer’s data regarding efficiencies and flue gas temperatures, either for nominal orpart load conditions. The flue gas exchanges heat with a steam evaporator and economiser (see Figure 2).Figure 2: Boiler simulation layout3Biogas consumption was estimated considering a yearly constant low heating value (19.27 MJ/m ). A study wasconducted at ENIT, for estimating biogas production with the local canteen residues. The estimated value is about360 m /day.The ORC sub-system was simulated using EES, since properties data of the organic fluid (SES36) were notavailable in the Ebsilon database. It was assumed that the ORC operates at steady-state and thermal inertia ofthe power block was neglected. The control was achieved through the organic fluid mass flow rate.Manufacturer s technical information for the turbine, pump and generator efficiencies were considered. As inputthe code requires the saturated steam mass flow rate from EBSILON. Neither pressure drops nor efficiencieswere considered for the heat exchangers. As main output results the code provides the gross and net electricalpower, organic fluid mass flow rate, as well as the parasitic consumption and the condenser thermalrequirements.Solar-only operation modeThe system steam production will be controlled by the mass flow balance at the steam drum. The same conceptwas used in the simulation model. During system operation the recirculating mass flow rate is kept constant atabout 0.5 kg/s. In real conditions the feed water pump will operate when the water level in the steam drum dropsbelow a predefined level. Since the simulations were carried out in an hourly basis, it was assumed that the massflow rate of the feed water should balance the water removed from the recirculating pump, and so is intrinsicallyrelated to the steam quality after the distributing header.If the saturated steam mass flow rate that leaves the solar field exceeds the maximum requirements of the ORC,it is then separated. In real operation, the solar collectors should change their state to partial defocused in order toSOARES 1664

14th International Conference on Sustainable Energy Technologies – SET 201525th - 27th of August 2015, Nottingham, UKcontrol the steam production. In the simulation model, the excess of energy is accounted as dumped, providing aninput for a PCM storage tank design. The last separation occurs before the ORC, through a water-steam drainer.This component is mostly used in the warm-up and cool-down profiles, to establish a more realisticthermodynamic balance.To obtain a more accurate approach in the simulation model, distinct operating profiles were created. A code wasdeveloped using EbScript to allow the automatic interchange between the profiles using dynamic variables, e.g.direct normal irradiation, hour of the day.The solar only operating mode is constituted by four profiles: warm-up, operating, cool-down and stop. At the2beginning of the day if DNI exceeds 200 W/m the collectors change their state to focus and the recirculatingpump is activated. This represents the warm-up profile. The operation profile starts with solar field steamproduction, and operates as described before.2At the end of the day, if DNI is less than 200 W/m , the collectors change their state to defocus and watercirculates until the system cools-down. At night, the system is off, with solar field collectors defocused and thepumps shut-down. Even during the night, the thermal inertia of the system as well as the heat losses to theambient were considered.Hybrid operation modeThe analysis was carried out based on the assumption of the system running 12 or 24 hours daily, at ORCminimum and nominal power. Concerning the control, the hybrid mode comprehends four and two operatingprofiles for the 12 and 24 hours regimes, respectively. The 12-hour operating regime differs from the solar only,on the warm-up and operating profile.The warm-up begins at 7:00 with the start of the boiler in order to warm-up the ORC and the feed water line of the2solar field. If DNI exceeds 200 W/m the recirculating pump is activated and the solar collectors focused. Duringthe operation regime (08:00 to 20:00) the hybrid mode is activated, where the boiler compensates therequirements (nominal or minimum) to drive the ORC turbine. This control is achieved by saturated steam flowrate balance. In preliminary simulation results it was noticed that during summer the system could start earlier (at7:00), and the 12 hour operation regime acted as constraint to the solar field. To overcome this issue, in the2beginning of the day if DNI is above 200 W/m the collectors are focused earlier.The 24-hour regime just encompasses two operation modes, hybrid and boiler-only. During the daylight period thesystem operates in hybrid mode, and at night the collectors are defocused and the solar field is cooled down.After that the system relies solely on the boiler.For both cases the boiler minimum power of 100 kWth was considered, in order to assure electricity generationstability, during the predefined time operating range. Otherwise, the boiler would be submitted to consecutivestartups and shutdowns, and shortages in the electrical generation would be expected, due to solar radiationtransients.4. RESULTSIf the system relies solely on solar energy the annual heat generated is about 663 MWhth. Hybridisation improvedthe solar field output by 3% (Table 1). This outcome is related with the system start-up, since the SF feed water isalready warmer, and consequently less solar energy is required to achieve steam generation. Furthermore, thisimprovement is extended to the solar field annual efficiency.The second improvement of hybridisation was the extinction of dumping rates associated with scarcity of energy.Almost one quarter of the heat is dumped in the solar-only operation mode, mostly related with energy dearth.The dumping rate results are divided in two items (excess and scarcity), representing the heat dumped due to theexcess of energy or due to insufficient energy to drive the ORC turbine, respectively.The scarcity of energy was surpassed with hybridisation, with the fulfilment of the ORC minimum thermal powerrequirements. On the other hand, the excess of energy increased. This fact is related with minimum operatingconditions of the boiler (100 kW th), leading to energy waste predominantly in the summer months, when solarradiation is highly available.The excess of energy can be reduced by implementing a storage tank in the system. The benefits extend beyondthe ability to store the excess of solar field thermal energy. If storage capacity can provide more than 30 minutesof thermal energy requirements to drive the ORC turbine, the need of having the boiler in permanent operation isSOARES 1665

14th International Conference on Sustainable Energy Technologies – SET 201525th - 27th of August 2015, Nottingham, UKeliminated. In other words, it can act as system buffer in order to compensate thermal output fluctuations from thesolar field and boiler, reducing the amount of wasted biogas.Despite the discontinuous operation of the boiler, due to the solar irradiance transients, the average biogas boilerefficiency is still high (about 93%) for all cases.Table 1: Simulation Annual ResultsHybrid - 24 hours operationSolar OnlyHybrid - 12 hours operation530 kWth380 kWthORC minimum530 kWth380 1799.41799.41799.41799.41799.4Annual Heat Generated S.F.663683683683683683683MWhthSpecific Thermal Field 8.6%38.6%38.6%38.6%%Annual Heat Generated - Boiler033592546178814251155865MWhthAnnual Combustion Heat - Boiler036192746191815341244928MWhthMean Annual Boiler Efficiency092.8%92.7%93.2%92.9%92.8%93.2%%Annual Biogas Consumption0655497347278225168dam3Average Biogas Consumption017951362951761617460m3/dayDirect Normal Irradiance - DNIMean Annual SF EfficiencyORC minimum2kWh/(m .a)2Solar Share100%17%21%28%32%37%44

Numerical Simulation of a Hybrid Concentrated Solar Power/Biomass Mini Power Plant João SOARES 1, Armando OLIVEIRA 1,2 1 Dept. Mechanical Eng. University of Porto, Rua Dr Roberto Frias 4200-465 Porto-Portugal, joaosoares@fe.up.pt 2 CIENER-INEGI, Rua Dr Roberto Frias 4200-465 Porto-Portugal, acoliv@fe.up.pt Renewable electricity generation systems are increasingly used as a means of reducing .

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