Catalog D11.7.1 SINAMICS G150 NEMA

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SINAMICS G150NEMA Enclosed DrivesSINAMICS DrivesCatalogD 11.7Part 12013Answers for industry.

The Engineering ManualRelated CatalogsSINAMICS G130D11 2011Drive Converter Chassis UnitsSINAMICS G150Drive Converter Cabinet Units (IEC)SINAMICS G130 Drive Converter Chassis UnitsSINAMICS G150 Drive Converter Cabinet UnitsEngineering Manual for SINAMICS G130 Drive Chassis,SINAMICS G150 Enclosed Drives, SINAMICS S120 DriveChassis, SINAMICS S120 Cabinet Modules, SINAMICS S150Enclosed MICS DrivesAnswers for industry.SINAMICS and Motors forSingle-Axis DrivesSINAMICS Low Voltage Engineering ManualCatalog D 11 2011SINAMICS and Motorsfor Single-Axis DrivesCatalog D 31 2012SINAMICS S120Chassis Format Units andCabinet ModulesD31 2012SINAMICS S150Converter Cabinet UnitsE86050-K5531-A101-A1-7600Catalog D 21.3 2011DRCA-D3112-0412Motion Control DrivesAnswers for industry.SINAMICS S120 Cabinet ModulesNorth American EditionD21.7 (part 1) 2013SINAMICS DrivesAnswers for industry.DRCA-D2171-0313SINAMICS S120D21.3 2011Chassis Units and Cabinet Modules (IEC)SINAMICS S150Drive Converter Cabinet Units (IEC)The engineering manual is divided into the following chapters:- Fundamental Principles and System Description- EMC Installation Guideline- General Engineering Information for SINAMICS- SINAMICS G130 Converter Chassis Units- SINAMICS G150 Converter Cabinet Units- SINAMICS S120 Chassis Format Units and Cabinet Modules- SINAMICS S150 Converter Cabinet Units- Drive Dimensioning- MotorsSINAMICS S120Chassis Format Units andCabinet ModulesSINAMICS S150Converter Cabinet UnitsCatalog D 21.3 CS DrivesAnswers for industry.SIMOTION, SINAMICS S120 andMotors for Production MachinesCatalog PM 21 2011SIMOTION, SINAMICS S120 andMotors for Production MachinesCatalog PM 21 2011E86060-K4921-A101-A2-7600DRCA-K4921-0111This manual offers users comprehensive support for theconfiguring of drives and associated system components.Motion ControlAnswers for industry.Low Voltage AC MotorsD81.2 2012Selection and Pricing Guide, USA EditionLow Voltage AC MotorsSelection and Pricing GuideCatalog D81.2 - 2012, USA EditionNMPC-00600-0212SIMOTICS NEMA A111-A4-7600SIMOTICS Low-Voltage MotorsType series 1LE, 1PC, 1LA, 1LG, 1LL, 1LP, 1MA, 1MJ, 1PP, 1PQFrame sizes 63 to 450Power range 0.09 to 1250 kWCatalog D 81.1 January 2012nat i o n a l Ef f i c ienIntercySIMOTICS Low-Voltage Motors (IEC)D81.1 2012Frame sizes 63 to 450Power range 0.09 to 1250 kWIE changeoverThe first three chapters are devoted primarily to thefundamental physical principles of variable speed electricdrives and include EMC Installation Guidelines as well asgeneral system descriptions and planning informationwhich relate to all products in the SINAMICS range. Theother chapters then discuss in detail questions relating tothe dimensioning of specific drive models as well as theselection of suitable motors.Premium Ef ficiencyHigh Ef ficiencyStandard Ef ficiencyMotorsAnswers for industry.Note:The engineering manual is not available as a printedhard copy, but only as an electronic file in PDF format.SINAMICS GM150, SINAMICS SM150Medium Voltage Converters D12 2012E86060-K5512-A101-A3-7600Siemens D11.7 – 2010

SINAMICS DrivesSINAMICS G150 NEMAenclosed drivesSINAMICS G150 NEMAenclosed chassisCatalog D11.7 (Part 1) – 2013Introduction1SINAMICS G150 NEMAType A enclosed drives2SINAMICS G150 NEMAType C enclosed chassis3Engineering information4QualityThe products andsystems describedin this catalogare produced/distributed inaccordance withthe requirementsof a qualitymanagementsystem which hasbeen certified toISO 9001:2008.TrainingService and support

SINAMICS G150 NEMA1IntroductionThe SINAMICS drives familyOne Family, One Source, All ApplicationsApplicationSINAMICS is the family of drives from Siemens designed forindustrial applications that offers solutions for all drive tasks:Basic pump and fan applications in the process industry.Complex single-motor drives in centrifuges, presses,extruders, elevators, as well as conveyor and transportsystemsCoordinated drive line-ups for textile, plastic film, andpaper machines, as well as for rolling millsHigh precision servo drives for machiningHighly dynamic servo drives for machine tools, as well aspackaging and printing machinesProduct variantsThe SINAMICS range offers the ideal variant for all drive tasks:SINAMICS G is designed for standard applications,mostly with induction motors, that have less stringentrequirements on the dynamic performance.SINAMICS S handles complex drive tasks with synchronousor induction motors and fulfills the most stringentrequirements regarding.- the dynamic performance and control accuracy- integration of extensive technological functions in thedrive control system.0/2Siemens D11.7 (Part 1) – 2013Platform concept and Totally Integrated AutomationAll SINAMICS versions are based on a platform concept.Common hardware and software components, as wellas standardized tools for design, configuration, andcommissioning tasks ensure high-level integration acrossall components. SINAMICS covers the full range of driveapplications. The different SINAMICS versions can be easilycombined with each other.SINAMICS is part of the Siemens “Totally IntegratedAutomation” concept. Integrated SINAMICS systems coveringengineering, data management and communication at theautomation level, result in extremely cost effective solutionsbased on SIMOTION (motion control), SINUMERIK (machinetool) and SIMATIC (PLC and DCS) control systems.Quality management to ISO 9001SINAMICS meets the highest quality requirements.Comprehensive quality assurance measures in alldevelopment, engineering and production processes ensurea consistently high level of quality.Of course, our quality management systems are certified byindependent authorities in accordance with ISO 9001.

1SINAMICS G150 NEMA5Introduction1/2The members of the SINAMICSdrives familySINAMICS low voltage drivesSINAMICS DC drivesSINAMICS medium voltage drivesSINAMICS G150Siemens D11.7 (Part 1) – 2013

SINAMICS G150 NEMA1IntroductionThe SINAMICS drives familySINAMICS low voltage drivesSINAMICS G110SINAMICS G120SINAMICS G110DSINAMICS G120DThe versatile single motor drivefor low power ratingsThe modular single motordrive for low up to mediumpower ratingsThe distributed single motordrive for basic solutionsThe distributed single motor drivefor high performance380 to 690 V 3 ph. AC0.15 to 400 HP(0.37 to 250 kW)380 to 480 V 3 ph. AC1 to 10 HP(0.75 to 7.5 kW)380 to 480 V 3 ph. AC1 to 10 HP(0.75 to 7.5 kW)Machine and plants for industrialand commercial applicationsHorizontal conveyor applicationsmain focus on distribution andlogistics in airports; suitable forbasic conveyor-related tasks withlocal control or connected toa bus via ASInterfaceConveyor applications in industrialenvironments, main focus on theautomotive industry; also suitablefor high-performance applicationse.g. at airports and in the food,beverage and tobacco industry Pumps Fans Compressors Conveyor systems Airports Distribution logistics Conveyor systems Electric monorail system indistribution Logistics Compact Can be flexibly adapted todifferent applications Simple and fast commissioning Clear terminal layout Optimum interaction withSIMATIC and LOGO! Modular Can be flexibly expanded Safety Integrated Simple and fast commissioning Regenerative feedback Innovative cooling concept Optimum interaction withSIMOTION and SIMATIC Low profile design with standardfootprint, IP65 Easy, fast commissioning Optional key-operateddisconnect switch AS-Interface with busparameterization Quick stop function Integrated brake control Optimum interaction withSIMATIC and LOGO! Low profile design with standardfootprint, IP65 Modular Can be flexibly expanded Easy, fast commissioning Regenerative feedback Optimum interaction withSIMOTION and SIMATIC SINAMICS Safety IntegratedCatalog D31Catalog D31Catalog D31Catalog D31Typical ratings230 V 1 ph. AC in / 3 ph. out0.15 to 4 HP(0.12 to 3 kW)Main applicationsMachine and plants for industrialand commercial applicationsApplication examples Simple pumps and fans Auxiliary drives Conveyor systems Billboards Door/gate operating mechanismsHighlights1/2Siemens D11.7 (Part 1) – 2013

SINAMICS G150 NEMAIntroduction1The SINAMICS drives familySINAMICS low voltage drivesSINAMICS G120ESINAMICS G130SINAMICS G150 (IEC)SINAMICS G150 NEMAThe versatile enclosed drive forlow to medium power ratingsThe modular single motor drivesolution for drives with a highpower ratingThe universal enclosed drivesolution for drives with a highpower ratingThe universal high powerenclosed drive solution perNorth American standards380 to 690 V 3 ph. AC100 to 800 HP(75 to 560 kW)380 to 690 V 3 ph. AC100 to 1,250 HP(75 to 2,700 kW)380 to 600 V 3 ph. AC150 to 800 HP(110 to 560 kW)Applications in the process andproduction industry, includingpower stations, oil and gas,petrochemicals, paper, cement,stone, metalsApplications in the process andproduction industry, includingpower stations, oil and gas,petrochemicals, paper, cement,stone, metalsApplications in the process andproduction industry, includingpower stations, oil and gas,petrochemicals, paper, cement,stone, metals Typical ratings380 to 480 V 3 ph. AC1 to 200 HP(0.75 to 132 kW)Main applicationsStandard and regenerativeindustrial applications in water,chemicals, oil and gas, packaging,paper, metals, minerals and othersApplication examples Pumps and fansCompressorsConveyorsMixersKilnsPumps and fansCompressorsExtruders and mixersCrushersGrinding millsKilnsTest standsPumps and fansCompressorsExtruders and mixersCrushersGrinding millsMarine propulsionTest stands Pumps and fansCompressorsExtruders and mixersCrushersGrinding millsKilnsTest standsHighlights Ready to connect and run Flexibility based on G120modular components Optional power regeneration UL508C listed Safety Integrated Optimum interaction withSIMOTION and SIMATIC Modular components Space-saving Low noise Easy, quick commissioning Optimum interaction withSIMATIC Safety Integrated Ready to connect and runenclosed drive per IEC standards Broad power range Space-saving Low noise Easy, quick commissioning Optimum interaction withSIMATIC Safety Integrated Ready to connect and runenclosed drive per NEMA/ANSIstandards Optional listing to UL508A Low noise Easy, quick commissioning Safety Integrated–Catalog D11Catalog D11This catalogSiemens D11.7 (Part 1) – 20131/3

SINAMICS G150 NEMA1IntroductionThe SINAMICS drives familySINAMICS low voltage drivesSINAMICS DC drivesSINAMICS medium voltage drivesSINAMICS S120SINAMICS S150SINAMICS DCMSINAMICS GM150 / SM150SINAMICS GL150 / SL150The flexible, modular applieddrive system for demandingdrive tasksThe drive solution for demandinghigh power single motor drivesThe scalable drive system for basicand demanding applicationsDrive solutions for single motorand multi motor medium voltagedrives380 to 690 V 3 ph. AC100 to 1,250 HP(75 to 1,200 kW)85 to 950 V 3 ph. AC5 to 24,000 HP(4 kW to 18 MW)2.3 to 12 kV 3 ph. AC1,250 to 100,000 HP(1 to 75 MW)High performance, fullyregenerative standalone driveapplications requiring cleanpower (low harmonics,controllable power factor)Industrial applications in metals,plastics, printing, paper, cranes,mining, oil and gas, for newinstallations and retrofits.General and high performance,very high speed and very lowspeed applications mainly inthe process industries. Rolling mills Cross cutters and shears Wire-drawing machines Extruders and kneaders Presses Elevators and cranes Cableways and lifts Mine hoists Compressors Pumps and fans Extruders and mixers Hot and cold rolling stands Mine hoists Conveyor belts Grinding mills Test stand drivesTypical ratings380 to 690 V 3 ph. AC0.15 to 5,000 HP(0.12 to 4,500 kW)Main applicationsHigh performance applications inall industries, including coordinatedmulti-motor drive systems andvery high power single drives,motion control (positioning,synchronization).Application examples Machine tools Production machines: Presses Converting applications Handling equipment Paper machines Rolling mills Marine applicationsTest baysCentrifugesElevators and cranesCross cutters and shearsDownhill conveyor beltsPressesCable winchesHighlights Flexible and modular Choice of rectifier types Fully scalable - ratings,functionality, number of axes,performance Auto-configuration Wide range of motors Optimum interaction withSIMOTION, SIMATIC andSINUMERIK Safety Integrated Air or liquid cooled Ready to connect and run High control accuracy anddynamic response Low harmonics, exceedingIEEE 519 requirements Tolerant of line voltagefluctuations Reactive powercompensation option Safety Integrated Choice of Control Units Integrated field power supply Free function blocks and DriveControl Chart Expandable functionality usingSINAMICS components Single-phase connection possible Compact design and highpower density Ready to connect and runenclosed drive Simple operator control andmonitoring Extremely rugged, reliablein operation and almostmaintenance free Air and liquid cooled versionsCatalogs PM21, D21.3, D21.7Catalog D21.3Catalog D23.1Catalog D121/4Siemens D11.7 (Part 1) – 2013

SINAMICS G150 NEMAIntroduction1Application of SINAMICS G150SINAMICS G150 is an enclosed variable speed drive ideal forall applications that involve moving, conveying, pumping orcompressing solids, liquids or gases. This includes bothvariable torque applications such as pumps, fans, blowers,and compressors, as well as constant torque applicationsthat do not require regeneration such as mixers, extrudersand mills.FunctionalityThis compact and quiet drive includes an AC/AC powermodule with state-of-the-art IGBT power semiconductorsand an innovative cooling concept.The control can be operated in either Volts/Hertz orsensorless vector control modes, or closed loop vectorcontrol with encoder with the addition of the optionalencoder interface board. Control functions include,for example: Critical speed avoidance (4 bands). Auto-restart with variable restart delay and numberof restarts. Restart on the fly to catch a spinning motor. Various braking methods including DC injection braking.and dynamic braking using a braking chopper and resistor DC bus control to avoid overvoltage trips caused by highrates of deceleration. Kinetic buffering where the drive draws power from themotor while it is coasting down during a supply dipor failure.Energy savings is one of the prime reasons for the use ofvariable frequency drives in pumping and other applications.SINAMICS G150 includes firmware functions to maximizeenergy savings, and also has application specific functions tooptimize pump operation: Efficiency optimization by reducing motor flux (voltage)when operating at partial load. PID control for process variables such as pressure, flow rate,temperature or fill level with “extended pump functions” Energy Saving (hibernation) and Enhanced Energy Savingto shut down during low demand. Maintenance Cleaning prevents build-up of sedimentationin pipelines and pumps. Wall Deposits Prevention prevents deposits forming ontank walls.The user friendly AOP30 operator panel with graphical LCDand plain text display provides easy commissioning andparameterization using interactive menus, and alarm andfault logs.Benefits Designed for high efficiency, low loss operation tomaximize energy savings especially for variable torquepump, fan and compressor loads. Particularly quiet and compact due to the use of state-ofthe-art IGBT power semiconductors and an innovativecooling concept. All components are easily accessible, making the driveextremely service friendly. Increase in plant availability since individual modules andpower components can be replaced quickly and easily. Easy commissioning and parameterization usinginteractive menus on the user friendly AOP30 operatorpanel with graphical LCD and plain text display. Type tested, robust design provides guaranteedperformance in industrial environments. A broad range of standard options to optimally configurethe drive for the required environment and application.Siemens D11.7 (Part 1) – 20131/5

SINAMICS G150 NEMA1IntroductionSINAMICS G150 – A Global ProductSINAMICS G150 is a global product. However, regionaldifferences in regulations, standards, specifications andvoltage levels for power and control require modificationsto the packaging (enclosure) and auxiliary components.SINAMICS G150 enclosed drives are therefore offered inversions designed to IEC (European) as well as to NEMA(North American) standards.SINAMICS G150 designs to NEMA vs. to IEC standardsAll models of SINAMICS G150 (NEMA or IEC, type A or typeC) use the identical basic drive and electronics components– power module of a particular power and voltage rating,CU320-2 control unit, CompactFlash card with firmware,Base unit enclosureand configurationAOP30 operator panel and TM31 input/output module aswell as optional modules (SMC30 encoder interface, VSM10voltage sensing module, CBE20 PROFINET communicationsmodule, etc.).Differences between the NEMA and IEC versions are foundin the configuration of the base units, i.e. the enclosure typeand the scope of auxiliary equipment/options included, aswell as the offered range of standard and custom options.Below is an overview of some of the more significantdifferences between NEMA and IEC versions (not acomplete list!).SINAMICS G150 NEMAType A enclosed driveSINAMICS G150 IECVer. A cabinet unitNEMA 1 (equivalent to IP21 with top hat/roof – air discharge front and back)IP20 (no roof - air discharge upwards)Included in base for all ratings:Included in base: Circuit breaker disconnect per NEC/UL for Input line reactor only for ratingsmotor branch circuit protection. 500 kW – optional for 500 kW Molded case circuit breaker (type VL) EMC filter Category C3 for 2nd environment Fixed mounted fuses to meet SCCR(industrial) per IEC 61800-3 SCCR per UL508A: 65 kA for 480 V, 25 kA to35 kA for 600 V unitsEXCLUDED from base (requires option code): Input line reactor Fused disconnect (for 800A) or circuit Ground bus breaker (for 800A, with 3WL motorized Terminal module TM31 with digital and analog I/O circuit breaker). Note this option is not per Touch safe covers NEC/UL for motor branch circuit protection. EMC filter Category C3 for 2nd environment(industrial) per IEC 61800-3Enclosure options NEMA 1 filtered with louvers and dust filters IP21 (with raised roof)(equivalent to IP 23) IP43 as for IEC unit NEMA 12 (ventilated) – louvers and fineair filters (equivalent to IP54)Other standardoptions IP23 (with top hat, louvers and dust filters) IP43 (like IP23, plus 1mm mesh screen) IP54 (like IP23, plus fine air filters) Input contactor option for all ratings Input contactor option for 800 A – higher Mechanical door interlock option (slam latch) ratings use 3WL breaker as switching deviceExclusive standardoptionsOnly for NEMA version:Only for IEC version: UL/cUL listing per UL508A Marine version, and individual marine Bypass circuits certification by ABS, DNV and others EMC filter Category C2 for 1st environment(residential) per IEC 61800-3Base unit enclosureand configurationSINAMICS G150 NEMAType C enclosed chassisSINAMICS G150 IECVer. C cabinet unitNEMA 1 (equivalent to IP21 with top hat/roof – air discharge front and back)IP20 (no roof - air discharge upwards)Included in base for all ratings:Included in base: Ground bus Input line reactor only for ratings SCCR 65 kA @ 480 V, 35 kA @ 600 V when used 500 kW – optional for 500 kWwith the required protective devices EMC filter Category C3 for 2nd environment EMC filter Category C3 for 2

SINAMICS G110 SINAMICS G120 SINAMICS G110D SINAMICS G120D The versatile single motor drive for low power ratings The modular single motor drive for low up to medium power ratings The distributed single motor drive for basic solutions The distributed single motor drive for high performance Typical ratings 230 V 1 ph. AC in / 3 ph. out 0.15 to 4 HP

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SINAMICS G110 SINAMICS G120 SINAMICS G120D SINAMICS G130/G150 SINAMICS S120 SINAMICS S150 SINAMICS GM150/SM150/GL150 V/f control V/f control/vector control V/f control/vector control/servo control V/f control/vector control 0.12–3 kW 0.37–90 kW 0.75–7.5 kW 75–1,500 kW 0.12–4,500 kW 75–1,200 kW 0.8–120 MW Pumps, fans, conveyor belts

3 Low voltage Medium voltage SINAMICS G SINAMICS S SINAMICS GM/SM/GL 0.12–2,700 kW 0.12–4,500 kW 0.8–120 MW SINAMICS G120 is a member of the SINAMICS family, which stands for innovative drive solutions that are fit for the future SINAMICS offers the optimum solution for every drive application. It goes without saying that all of the drives

3 Low-voltage Medium-voltage SINAMICS G SINAMICS S SINAMICS GM/SM/GL 0.12–2,700 kW 0.12–4,500 kW 0.8–120 MW SINAMICS G120 is a member of the SINAMICS family, which stands for innovative drive solutions that are fit for the future SINAMICS offers the optimal solution for every drive application.

automatically recognise all variants of the following Control Units from the SINAMICS range: SINAMICS G120 CU230P-2 SINAMICS G120 CU240B-2 SINAMICS G120 CU240E-2 Note BOP-2 functional suppport The BOP-2 has been designed to support all the above mention Control Units with firmware version 4.3 Service Pack 2 (SP2) or later.

simple connection of various SINAMICS S/G/V converter systems. Each communication block can be used for an axis of a SINAMICS S120 multi-axis or a SINAMICS S110, SINAMICS V90 or G120x converter system.

3 SINAMICS G120 — a member of the SINAMICS family Communication Integral part of Totally Integrated Automation Automation — with interfaces for PROFINET and PROFIBUS . and torque control Flexible SINAMICS G120 is the reliable system for a variety of applications. 10

The SINAMICS G120 is to be controlled from an S7-300 CPU via Profinet. 2.1.2 Solution In this function example, the control of a SINAMICS G120 (control word and frequency setpoint) will be demonstrated using an S7-300 CPU and a specific program example. This program example comprises an S7 program to control the SINAMICS G120

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