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HAM RADIODELUXEI NTERFACINGA BASIC GUIDE TO CAT AND A UDIO INTERFACINGPeter Halpin, PH1PHSupport, Ideas and TestingBasil Helman, G4TICConstruction ProjectSimon Brown, HB9DRVProgrammer-in-ChiefLast update: Sunday, May 23, 2004

UserThe IC-703s used in this project were supplied by Martin Lynch andSons of London.Special thanks are due to Chris Taylor for his friendly and efficientservice.2Guide

TABLE OF CONTENTSINTRODUCTION . 5READ THIS NOW BEFORE GOING ANY FURTHER!. 7CAT INTERFACE PROBLEMS . 7AUDIO INTERFACE PROBLEMS . 7ONBOARD S OUNDCARDS . 8USB TO SERIAL CONVERTERS. 9R ECOMMENDATIONS . 9ELECRAFT CAT INTERFACING . 11ICOM CAT INTERFACING . 13KENWOOD CAT INTERFACING . 17YAESU CAT INTERFACING . 19AUDIO INTERFACING . 21COMMERCIAL SOLUTIONS. 23CAT INTERFACE . 23AUDIO INTERFACE . 23TWO EASY-TO-BUILD CAT INTERFACES. 25INTRODUCTION. 25OVERVIEW . 25MATRIX B OARD . 25CONSTRUCTION . 26B OXING THE COMPLETED P ROJECT: . 30

INTRODUCTIONIn order to use Ham Radio Deluxe to control your rig you willrequire a CAT interface. Some radios supported by Ham RadioDeluxe already have built-in RS232 interfaces (the FT-847 is anexample). Please check your radio’s handbook for moreinformation. Examples of CAT interfaces are Icom’s CT-17 andYaesu’s FIF-232 and CT-62.To use PSK31 Deluxe or other digital mode software you will needan audio interface. You can either make your own or purchase asolution. Examples of audio interfaces are the TigertronicsSignaLink and West Mountain Radio’s NoMic.As far as I aware, the only commercial interfaces offering both CATand audio interfacing are West Mountain Radio’s RigBlaster Pro andG3VFP’s CatOpto models.I am deeply grateful to the designers of the various interfacesmentioned here: without their practical expertise this documentwould not have been possible. Please note that the Ham RadioDeluxe Development Team have not personally tested all circuitsshown here: we can accept no liability whatsoever for damageresulting from the use of any of these designs.

READ THIS NOW BEFORE GOING ANY FURTHER!There are many problems that a newcomer can come across whiletrying to set up both CAT and Audio interfaces: I’ll try to help youavoid the most common problems.CATINTERFACE PROBLEMS1. Ham Radio Deluxe displays the error Access Denied.Some previously accessed software will cause problems forthe operating system by holding a comport open, thusdenying your CAT interface access.Only one program can open a comport at a same time.PDA / GSM software is one example. The simplest way todeal with this is a reboot: the offending program will nolonger have control over the port.2. Some notebook serial ports can’t supply enough currentand/or voltage to operate homemade interface cables thatrely on the serial port for power. You will have to eithermake up an interface to a different design, or use externalpower.3. Ground loops can be a problem. Fully isolated interfaces areprobably the only real option here. Taking all precautions toavoid ground loops should be a matter of course.A U D I O IN T E R F A C EPROBLEMS1. Probably the most common causes of problems areoverdriving the rig, and ground loops. Avoiding ground loopsis generally not too difficult if you use isolated input andoutputs. See the circuit of the homebrew interface in theAUDIO INTERFACING chapter to see how it can be done.Under no circumstances should you use un-isolatedconnections: they lead to ground loops, and will in allprobability introduce hum and other unwanted artifacts onyour signal. One disadvantage of using a waterfall display isthat you can see the other guy’s filthy signal – but not yourown. I know that some people get away with it – but therisk just isn’t worth it.2. Overdriving the rig will lead to splatter and deformedsignals. Good operators do not splatter! There’s a veryuseful little gadget called the PSKMeter that can be obtainedfrom http://www.ssiserver.com/info/pskmeter/ .This makes it impossible to overdrive your rig, yet obtainmaximum clean output at all times. I use one myself – it’sideal. The only drawback is that it requires a serial port: thiscan be a problem with notebooks and the like – but see thenext chapter for more info.

UserFigure 1 : PSKmeterIf you are not using a PSKMeter then the best way to set up yourrig for an acceptable TX signal is as follows:1. Connect a dummy load to your rig, with a power meter inthe line. If you don’t have a power meter, use the rig’s ownbuilt-in meter.2. Start PSK31Deluxe and select a TX window. DO NOT ENTERANY TEXT. Click on the TX button and adjust yoursoundcard’s audio output to give no more than 25% of yourrig’s rated output. DO NOT EXCEED THIS LEVEL!3. Start typing text and check that the output is no more than50% of the rig’s rated output.4. Check your ALC meter to ensure that there is NO ALC actionwhatsoever. If the ALC has to engage, you are overdrivingyour rig and splattering all over the band. Wide signals areunnecessary and antisocial.5. Remember that PSK31 is THE ultimate QRP digital mode (atthe moment). You don’t need to operate at high powerlevels – the lower the drive, the cleaner your signal will be.O N B O A R D S OUNDCARDSAnd one last tip: the onboard soundcards supplied with manycomputers are very basic indeed. Many people report seeing“ghost” signals on their waterfalls: these are very often caused bybelow-par soundcards.If you can install a good one – I use a Creative Audigy2 – you willbe pleasantly surprised at how ‘clean’ the waterfall looks. An addedbonus is that you’ll be ab le to decode weaker signals too! Adding asecond soundcard to any system can be recommended: but pleasemake sure that you get a good one.8Guide

USB TO SERIAL CONVERTERSMany – if not all - modern notebook computers do not comesupplied with RS232 serial ports but with USB ports. In order to usea CAT interface with one of these you will require a USB Serialport adapter/converter.Some users have reported problems when using these converters:in one case it was necessary to purchase a different model, whilewith others a simple driver update was all that was required. Thegeneral consensus is that the default driver supplied with WindowsXP is generally sufficient to solve any problems.HRD tests COM1 through to COM255 and only lists theCOM ports that (according to Windows) are configured on thecomputer and can be accessed.RECOMMENDATIONSThe converters below are known to work with Ham Radio Deluxebased on feedback in the Yahoo! Ham Radio Deluxe forumhttp://groups.yahoo.com/group/ham -radio-deluxe/ .ConverterAden USB to serial adapterUC-232AAnonymous co.ukBelkin F5U103www.belkin.comPurchased from Mr. USB,shows up in Device Manageras Prolific, driver updatedfrom www.prolific.com.tw .If using W2K make sure thelatest drivers are installed.Eminent model EM 1016www.eminent -onli n e . c o mKeyspan USA-19QWLindySitecom USB-Dock DK05Tripp-Lite USB to Serialadapter, U209-000-Rwww.keyspan.comwww.lindy.comwww.sitec o m . c o mwww.tripplite.comGreat success.Working with XP Home usingsupplied driver.

ELECRAFT CAT INTERFA CINGThere’s very little that can be said about Elecraft CAT interfacing:the K2 uses a proprietary interface known as the KIO2 in the QRPversion, with a similar interface being built in to the optionalKPA100 QRO power amplifier. Under no circumstances should youuse a standard RS232 cable to connect your K2 to a computer: youMUST use the cable specified by Elecraft in the KIO2 or KPA100manual to avoid damage to your rig and/or computerFigure 2 : KIO2

ICOM CAT INTERFACINGIn order to connect your Icom radio to a computer for CAT controlyou will need a converter that is capable of converting RS232 levelsto Icom's 5v open collector bus line. There are several ways to goabout this, ranging from a very basic two-transistor interface toIcom's own CT-17 interface. This document aims to present youwith enough information to enable you to choose the interface thatis most suited to your requirements.The obvious answer is to purchase Icom's CT-17. At the moment ofwriting this interface cost 99 pounds (or 145 euro) in the UK; about 140 in the US. This cannot be considered inexpensive by anystandards. It is relatively simple to build the interface from thecircuit found in the CT-17 manual. This is the design used byHB9DRV and PH1PH when testing Ham Radio Deluxe. Total buildingcosts were around 25 - including cast aluminium boxes andconnectors.F i g u r e 3 : I c o m C T -17 circuitThere are even simpler designs available, such as this opto-isolatedmodel by Gary Dion N4TXI:Gary writes: "Being the paranoid type I decided to design my ownelectrically isolated version. I figure it would be preferred in a fieldday situation with questionable rig grounding.The biggest challenge was powering the optos on the radio side.The 8v line coming from the 706 can source at most 10 mA (perspec). This design pulls an average of less than 0.5 mA. The powersupply can be taken from either the ACC connector or themicrophone jack. Many isolated audio interface designs alreadyexist, so I decided not to include that on the schematic".

UserF i g u r e 4 : N 4 T X I o p t o - isolated circuitThis proven design by KG7SG is recommended by Dave, AA6YQ,and has the advantage that it takes its power from the computer'sDTR/RTS lines. It may not work on all notebooks, however,because many do not have true RS232-compliant comports.Figure 5 : KG7SG's interface14Guide

UserIf you want to keep things simple, there is this one by OK2WY. Thisis a really bare-bones design.Figure 6 : OK2WY barebones interfaceG3VGR has added PTT keying for use with other software in thisvariation on OK2WY's design.Figure 7 : G3VGR's simple interface15Guide

UserF i g u r e 8 : G3 VFP circuitOne thing that is common to all except the original Icom design isthe lack of RF filtering on the output. A 1uH choke in series which isbypassed by a 100pF capacitor will help keep any stray RF at bay.The ARRL Radio Amateurs Handbook (post '95) contains a CATcircuit design that is suitable for both Icom and Yaesu radios. Thisinterface is based on the original CT-17 circuit but has a couple ofrefinements. Both the article and PCB layouts are available in .PDFformat from the ARRL members-only website.16Guide

KENWOOD CAT INTERFACINGThis interface design by IK2BCP offers complete electrical isolationof rig and computer. Basically similar to his Yaesu design, thisoffers a cheap and useful alternative to any commercial offering.Figure 9 : IK2BCP Kenwood interfaceI can’t remember where I found this anonymous design: it looksuseful too.Figure 1 0 : Yet another MAX232 design

YAESU CAT INTERFACINGYaesu CAT interfacing can be done using the Icom CT-17 circuitmentioned earlier. The only modification needed here is to separatethe signals at pins 11 and 12 of the MAX232 and connect them tothe Yaesu DATA IN and DATA OUT lines. For use with the FT100/FT-817/857/897 series you can also use Yaesu's stock CT-62CAT cable. This has the advantage of being very compact, and getsits power supply from the rig's ACC connector. The FT-847 does notrequire an interface - a null-modem serial cable is all you needhere. Older Yaesu rigs use a FIF-232C which appears to be basicallysimilar to Icom's CT-17. Unfortunately for us the only picture Icould find of the circuit was extremely vague and not worthshowing here.IK2BCP has designed this opto-isolated interface that should alsowork with Icom radios by connecting the RXD Radio and TXD Radiolines:Figure 1 1 : IK2BCP Yaesu interface

UserDK7IN has come up with this opto-isolated circuit with CW keyingand PTT: if you are only interested in CAT applications the portionin the dotted box can be omitted.Figure 1 2 : DK7IN's designRolf says of this interface: "It is important that the opto-couplerhas a high current transfer ratio, otherwise the switching is notperfect and a current flows through both transistors T1 and T2. TheCNY17-4 has about 300% transfer ratio. You should measure theoutput voltage at pin 2 of the DB-9 connector. It should be under0.5V when applying 5V via a resistor of 1k to Pin 2 (SO) of themini DIN connector and over 2.5V with the input voltage removed.R1, R2 and R3 should be adjusted for the used opto-coupler.20Guide

AUDIO INTERFACINGIf you are planning on using PSK31 Deluxe (or any other soundcardmode) you will need an audio interface to connect your rig's audioin/out to the computer's soundcard.Audio interfacing can be done in so many ways that it would takedays to plough through all the available information. It is possibleto connect your radio directly to your soundcard without any formof isolating interface but this is cannot recommended.I shall assume that you want to do things properly, so here is acircuit that has proved its worth many times.It will work with any Icom or Yaesu rig that has a 6-pin mini-DINconnector for external audio. It will of course work on just aboutany other rig that exists, but you will have to make changes to theconnections to your radio. Please check the actual connections tothe mini-DIN - I can accept no responsibility for damage to your rigshould things go wrong. I have to say that the one that I built tothis circuit worked perfectly well on my FT-817 and IC-703 withoutchanges.F i g u r e 1 3 : A p r o v e n a ud i o i n t e r f a c e : c h e a p a n d e a s y t o b u i l dYou should always use the rig’s high-impedance audio output ifthere is one available: this supplies a constant signal level to thesoundcard. Most rigs also have a TX audio connector independentto the microphone input: you are advised to use this input. Somecommercial interfaces don’t allow this: my recommendation is toavoid any interface requiring use of the microphone connector andspeaker output unless there is no other option for getting signals inand out of the radio.

COMMERCIAL SOLUTIONSCAT INTERFACEThe CAT interface is used by Ham Radio Deluxe to connect to yourrig and control the frequency, mode etc.There's no point in beating about the bush: if you plan to purchasea ready-made Icom CT-17 or Yaesu CT-62, go for it. There arealternatives, though, and they range in price from very competitiveto downright expensive. It's impossible to include all suppliers - Isuggest that you do a quick search using Google with the strings"YAESU CAT control" and "ICOM CI-V cables"Neil – G4ZLP – can offer inexpensive CAT interfaces for Icom andYaesu radios. I have tested one of these and found it to beperfectly acceptable. You can find more details on the Ham RadioDeluxe User Community Forums at http://www.hamradio.ch/forumsHB9DRV's software is developed with standard interfaces andcables, but every possible attempt will be made to supporthomemade cables. You will not go wrong if you purchase yourcables from the rig manufacturer.AUDIO INTERFACEYou need an audio (soundcard) interface for PSK31 Deluxe toconnect your rig's audio in/out to the computer's soundcard.Tigertronics SignaLink SL-1 . This is the audio interface that bothSimon and I recommend. Beautifully made, very compact, and easyto set up and use. It has the added advantage of having an audioactuated VOX circuit, which means that you do not have to tie up acomport. It works with any software that uses a soundcard including Echolink and the like. http://www.tigertronics.com .F i g u r e 1 4 : The S i g n a L i n k i n t e r f a c eOther solutions are:G3VFP's excellent CATOPTO interfaces. These combine an optoisolated CAT interface with a fully isolated audio interface with PTToption and are available for Icom, Yaesu and Kenwood radios.http://www.g3vfp.org/Clint Hurd KK7UQ has designed a very neat audio interface kit thatfits inside an Altoids tin. This is a novel design that looks very

interesting indeed.http://www.waypoint.com/users/ discobay/amateur radio.htmFigure 1 5 : KK7UQ interfaceWest Mountain Radio offer a selection of audio interfaces, plus acombined CAT/Audio interface for 249.95. Nice if you aren'tfinancially challenged. http://www.westmountainradio.com. I can’trecommend West Mountain Radio products as long as they fail tosupply isolating transformers for the RX cables.N8ST can offer CAT and audio interfaces for reasonable prices.http://home.att.net/ n8st/N5ZTW has CAT cables for Yaesu: in kit form too!http://n5ztw.home.texas.net/Page16.htmJörg - DF3OJ – can offer a clever isolated audio interface with audioVOX. See http://www.df3oj.de/No overview of audio interfaces would be complete without amention of the Buxcomm 'Rascal'. http://www.buxcomm.com/24

TWO EASY-TO-BUILD CAT INTERFACESBas Helman, G4TIC, describes two CAT interfaces for ICOM, TenTec and Yaesu Radios.INTRODUCTIONThe following two circuits are both based on the MAX232 chip andsolve the problem of converting from the rig’s TTL computerinterface voltages to thos

INTRODUCTION In order to use Ham Radio Deluxe to control your rig you will require a CAT interface. Some radios supported by Ham Radio Deluxe already have built-in RS232 interfaces (the FT -847 is an example). Please check your radio’s handbook for more information. Examples of CAT interfaces are Icom’s CT -17 and Yaesu’s FIF-232 and CT-62.

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