DriveIT Low Voltage AC Drives - Induteq
DriveIT Low Voltage AC DrivesTechnical CatalogueACS 100, ACS 140, ACS 160, ACS 400, 0.12 kW - 37 kWRelated tools and accessoriesInstant orderingand adviceEasy to pay, mostcredit cards acceptedFast deliverywithin hoursSimple documentationeasy to readSupport line2 year worldwidewarranty
ServicesNobody looks after you better. Every drive you buy comes withcomprehensive support services from instant advice through fastdelivery to worldwide warranty cover.Buying a drive has never been so quick and easy.instant advice and orderingTake advantage of our fast advice andordering service by calling us on thetelephone number shown on the back page.an easy way to payYou can now call us with most major creditcards to get your drive in a matter of hours.a rapid delivery serviceOnce you have ordered your drive, we’ll get itto you in a few hours, with remote locationstaking just a little longer.simple documentationWe’ve cut the paper work! One instructioncard tells you all you need to know to installand use your drive.round the clock helpOur ‘SupportLine’ answers any queries youmay have about running your drives.worldwide warranty coverWe can support your drives globally throughour network of ABB offices and localdistributors in virtually every country.23AFE 64564102 REV B EN 18.6.2002
ProductsIndustrialIT for drives. 4Energy Saving and Original Equipment Manufacturers . 5DriveIT Low Voltage AC Drives. 6General Benefits. 6 - 7Application Macros. 8Features and Selection Guide. 9ACS 100 Micro Drive 0.12 - 2.2 kW . 10Technical Specification. 11Technical Data. 12Connection Examples. 13Options. 14 - 16ACS 140 Machinery Drive 0.12 - 2.2 kW . 17Technical Specification. 18Technical Data. 19 - 20Connection Examples. 21Options. 22 - 24ACS 160 Integral Drive 0.55 - 2.2 kW . 25Technical Specification. 26Technical Data. 27Connection Examples. 27Electro Magnetic Compatibility. 28Options. 29 - 30ACS 160 and Motor Combinations. 31Derating Information. 31Motor Technical Data. 32 - 34ACS 400 Standard Drive 2.2 - 37 kW . 35Technical Specification. 36Technical Data. 37Connection Examples. 38Options. 39 - 44Brake OptionsBrake units and choppersStart-up and Maintenance Tool. 45. 45. 46DriveWindow Light 2. 46Contact and web information. 473AFE 64564102 REV B EN 18.6.20023
IndustrialIT for drivesAs a key element of its business strategy, ABB hascommitted to a broad program of productdevelopment and positioning under the IndustrialITumbrella. This initiative is geared towards increasingstandardization of ABB products as the “buildingblocks” of larger solutions, while building infunctionality that will allow multiple products tointeract seamlessly as components of real-timeautomation and information systems.At the product level ABB's Industrial IT architectureensures that ABB products can interoperate perfectly.Only products that satisfy a complete list ofrequirements stipulated by Industrial IT are certifiedto bear the Industrial IT enabled symbol, a specialmark that indicates that the product can be easilyintegrated into the Industrial IT architecture, in a“plug & produce” manner.43AFE 64564102 REV B EN 18.6.2002Standardization and an architecture based on openstandards increase engineering efficiency, speed ofimplementation and quality. The final result is higherproductivity and more output from your plant.Through versatile connectivity the drives made byABB can be easily integrated with different processautomation systems fulfilling the requirements ofIndustrial IT.Our DriveIT drive products provide the performance,energy savings and life extension that the customershave come to expect from ABB.
Energy Saving and Original EquipmentManufacturersEnergy Saving with Low Voltage ACDrivesOften considered only with larger motors, theenergy saving feature of the AC drives is valid alsoin the low voltage range. Not having to run themotors at full speed all the time, one canobtain benefits in energy cost savings. In theABB Low Voltage AC Drives, the losses inthe drive itself are minimal and highswitching frequencies result in lowlosses of the motor as well.The energy saving potential of ACdrives is highest in pump and fanapplications, but also compressors,conveyors, lifts and many more applicationsmay benefit from AC drive control. In HVACsystems, there are numerous low voltagemotors driving pumps and fans. Controllingthe speed of these motors according to theactual demand of water or air flow bringsconsiderable energy savings, because motorsare the dominant consumer of electric powerin these systems. Improve your HVAC systemefficiency with Low Voltage AC Drives.Call ABB Costbusters to audit the energy usage of your motors. With dedicatedsoftware, they will calculate how much energy and money you can save withAC drives. Or ask for a CD-ROM, containing calculation tools and 100 energysaving tips. These 100 tips are also available as a printed pocket guide.OEM - Drives to provide solutionsABB has in-depth experience of providing solutionsfor machine builders and system integrators. Thisdrives expertise benefits both local and global OEMs(Original Equipment Manufacturers). OEMcustomers often have characteristics such as: Aiming to create a competitive advantage byusing drives in an innovative way High purchase volume of motors or drives Working as a system integrator selling projects toone or multiple industries Need for a specific drive solutionWhen drives play an essential role in machinery, orin other devices incorporating drives, continuity inproduct quality, design, delivery and service is amust.Example of OEM design. Integratedfan, motor and inverter in a singlepackage.3AFE 64564102 REV B EN 18.6.20025
DriveIT Low Voltage AC DrivesGeneral BenefitsDriveIT Low Voltage AC DrivesProduct types ACS 100, ACS 140, ACS 160 andACS 400 covering 0.12 - 37 kW belong to the rangeof the DriveIT Low Voltage AC Drives. All the LowVoltage AC Drives benefit from the same proventechnology and reliability. They offer the benefits ofefficient control to virtually every type of industrialprocess where AC motors are used. The LowVoltage AC Drives have an excellent track recordand there are already hundreds of thousands ofinstalled units.A unique set of services is also included with theseLow Voltage AC Drives to ensure that the entireprocess from drive selection to world-wide supportand warranty is as straightforward as possible forthe user.The reliability of the drives in the Low Voltage AC Drives range makes these suitable forall types of continuous processes, such as pumping and mixing.writeWide choice of mounting optionsCatering for the different requirements of endusers, panel builders and OEMs, the Low VoltageAC Drives provide several different ways ofmounting: conventional wall mounting, timesaving DIN-rail mounting and flange mounting.Mounting using an external heatsink is alsoavailable. IP 54 or IP 65 enclosures are alsoavailable for operation in harsh industrialenvironments. Mounting options vary fromproduct to product.The newest Low Voltage AC Drive, ACS 160, canbe retrofitted on the terminal box of a standard AClow voltage motor, combining the performanceand reliability of a standard AC drive and therobustness of an industrial AC motor. Using amotor mounting kit, the ACS 160 can be quicklyand easily retrofitted to most common AC motors,providing considerable savings in design, cablingand assembly costs.Parameter CopyParameters can be easily copied fromdrive to drive using a single, detachablecontrol panel.wall mountingreadflange mountingcontrol panelconnectormains connectorcontrol terminal stripDIN rail connector for easyand quick mountingconfiguration switch S1EMC CompliantThe Low Voltage AC Drives range conforms to theEuropean Union Electro Magnetic Compatibilitydirective, a requirement for CE marking. Todecrease electromagnetic disturbances andharmonics, EMC filters and input/output chokesare available as options. These features make theLow Voltage AC Drives well suited for bothresidential and industrial installations.63AFE 64564102 REV B EN 18.6.2002natural air coolingfor increasedavailability andreduced noisemotor connectionLED status display
High repeatability for constant endproduct qualityHigh repeatability ensures constant product qualityacross a range of applications, and is one of thecornerstones in the design of the Low Voltage ACDrives. The very low variance in response time andaccuracy enables control of processes within narrowtolerances whilst ensuring predictable behaviour ofmachinery. In addition, the serial communicationfeature along with the digital control interfacemaintains constantly high repeatability.Intelligent building systems will benefit from Low Voltage AC Drives features,such as easy integration to building management systems and built-in PIDcontrol.handling. The built-in PID control with twoparameter sets keeps variables such as temperature,pressure, or humidity under control. The LowVoltage AC Drives are quiet in operation andtherefore well suited for office and residentialenvironments. The Low Voltage AC Drives featuredisplays that can be configured to directly indicateparameters such as the flow rate of a pumped fluid,for instance. LONWORKS adapter or embeddedJohnsson Control's N2 protocol are available forintegration into building automation systems.Repeatability is an essential feature in material handling and packagingapplications. It is also one of the cornerstones in the design of the LowVoltage AC Drives.Excellent features for material handlingEspecially in material handling and packagingapplications, where precise positioning of goods isessential, the high repeatability of the drives in theLow Voltage AC Drives range is a clear advantage.In addition, the seven pre-set speeds enable easyspeed changes, when switching to a different size,weight or type of material. Features including up to180% overloadability, PTC interface, built-inmechanical brake control and electrical brakingproduce an unbeatable combination for materialhandling applications. The ACS 160 Positioningmacro together with an optional encoder evenmakes it possible to eliminate expensive PLCs insimple positioning applications.Integrated ABB drive and motor for easycommissioning and useTo make commissioning and use as easy as possiblewe offer a comprehensive range of integrated motorand drive packages. The motor and drive will thenbe delivered as an integrated, ready-to-use package.The motor and the drive are perfectlymatched and can be used inbasic applicationswithout needing anyfurther setting up. Formore demandingapplications, an optionalIP 65 control panel canbe used to select from arange of more advancedapplication macros.Ideal solution for building automationWith features such as flying start, the Low VoltageAC Drives are a practical choice for manyapplications in building automation such as air3AFE 64564102 REV B EN 18.6.20027
Application Macros for Low Voltage AC DrivesWhat are application macros?A wide selection of pre-set application macros havebeen created to ensure fast and easy commissioningof all ABB Low Voltage AC Drives.With application macros you can set up your driveextremely fast for all the most common applications.And of course you can fine tune the drive operationby changing the pre-set parameters if needed.The Factory application macro is intended forapplications where the drive is used without a controlpanel, providing a general purpose I/O-configuration.The ABB Standard (typically used in Europe) andthe 3-wire (typically used in the United States)application macros are configured for general purposeapplications, and offer two additional pre-set speedscompared to the factory application macro.The Alternate application macro has an I/Oconfiguration adopted to a sequence of DI-controlsignals used when alternating the direction of the drive.The Motor Potentiometer application macro providesa cost-effective interface for PLCs that vary the speed ofthe drive using only digital signals.The Hand/Auto application macro offers anI/O-configuration typically used in HVAC applications.The PID Control application macro is intended for usewith closed-loop control systems such as pressure andflow control.The Premagnetise application macro enables rapidstarting by eliminating the delay normally experiencedwhile flux builds up in the motor.The Positioning application macro is for simplepositioning tasks. Default operation is appropriate forconveyer systems where items are moved a certaindistance.The Pump and Fan Control (PFC) application macrocan drive a load such as a pump, fan or compressorstation with one to four pumps, enabling speed controlfor one pump and on/off control for the others.83AFE 64564102 REV B EN 18.6.2002By changing only one parameter all the drive’smacro-specific parameters are automatically set withnew pre-set values. The drive’s I/O-terminals arealso automatically configured to meet the demandsset by your application.All the application macros which can be used withLow Voltage AC Drives are listed below togetherwith explanations.ACS 100ACS 140ACS 160ACS 400
Features and Selection Guide200-240 V 200-480 V 380-480 V 380-480 V0.12-2.2 kW 0.12-2.2 kW 0.55-2.2 kW 2.2-37 kWACS 100ACS 140ACS 160ACS 4000.1 18000.1 18000.1 18000.1 . 18000.1 18000.1 18000.1 . 1800FunctionsStart; normal/flying/torque boostStart; premagnetisingIR compensationStop; ramp/coastingStop; DC brakeDC holdU/f -ratio; linear/squareAcceleration/deceleration 1 (s)Acceleration/deceleration 2 (s)S-ramp; fast/medium/slowPreset speeds1)Critical frequencies1)Slip compensation1777222333Application MacrosFactoryABB Standard3-wireAlternateMotor potentiometerHand/Auto ControlPID Control (process)PremagnetisePump and Fan Control (PFC)PositioningProtection, fault functionsOverload protectionStall protectionOutput overcurrentOutput short circuitGround fault, motor cableUnderloadNetwork failureLow input signal level (AI min)Panel faultOvervoltageUndervoltageExternal faultAutomatic fault reset, undervoltageAutomatic fault reset, overvoltage, overcurrent, AI minFault history1)1Supervision functions (programmable) 2)SpeedCurrentTorqueOutput powerReference setpoint1)2)The number indicates the amount of different speeds / frequencies / faults.Many other signals can also be monitored, see the user's manual.standard feature3AFE 64564102 REV B EN 18.6.20029
ACS 100 Micro Drive0.12 kW - 2.2 kW Supply Voltage 200 - 240 VUnique featuresMounting options The plug and produce construction Easy and simple to use Many installation possibilitiesIn addition to the conventional wall mounting andtime-saving DIN rail mounting, the ACS 100 alsooffers flange-mounting. The heatsink is locatedoutside the enclosure and hence the major share ofthe power loss is external to the enclosure.More value for money Parameter copy Wide range of protection Fast and accurate control Fast and accurate I/O response Cost optimization without the panelHeatsinklessIn cases where space is a limitation, drives without aheatsink can be delivered as standard. The user hasto provide an installation surface with sufficientcooling. For more information, please refer to theACS 100 User's Manual.Mounting optionswall mountingheatsinklessmounting on DIN railflange mounting146 mm146 mm146 mm218 mm245 mmDimensions176 mm80 mmframe size H1080 mmframe size A3AFE 64564102 REV B EN 18.6.2002169 mm186 mm149 mm119 mm80 mmframe size B80 mmframe size C80 mmframe size D
ACS 100 Technical SpecificationMains connectionProtection limitsPower range: 0.12 - 2.2 kWVoltage: 1-phase and 3-phase, 200 to 240 V, 10%Frequency: 48 to 63 HzPower Factor: 0.98Use 60 C rated power cable (75 C if Tamb above 45 C).Max. wire sizes (mm2) 4 single core/torque 0.8 NmOvervoltage Running VDC: Start inhibit VDC:Undervoltage Running VDC: Start inhibit VDC:Motor connectionVoltage: 3-phase, from 0 to USUPPLYFrequency: 0 to 300 HzContinuous loading capability (constant torque at amax. ambient temperature of 40 C):Rated output current I2.Overload capacity (at a max. ambient temp. of 40 C): at constant torque 1.5 x I2N, for 1 minute every10 minutes at constant torque 1.25 x I2N, for 2 minutes every10 minutesCharacteristic data for short-time, intermittent andperiodic load cycles are available on request.Switching frequency:Standard 4 kHz, Low-noise 8 kHz, Silent 16 kHzAcceleration time: 0.1 to 1800 sDeceleration time: 0.1 to 1800 sFor max. motor cable lengths see p. 16.Programmable control connections2Max. wire sizes (mm ) 0.5-1.5 (AWG22.AWG16/torque 0.4 Nm)One analog input: Voltage signal: 0 (2) to 10 V, 200 kΩ single-ended Current signal: 0 (4) to 20 mA, 500 Ω single-ended Potentiometer reference value:10 V 2% max. 10 mA, 1 kΩ R 10 kΩ Response time: 60 ms Resolution:0.1% Accuracy: 1%Auxiliary voltage: 12 V DC, max. 100 mA420 (corr. to 295 V input)390 (corr. to 276 V input)200 (corr. to 142 V input)230 (corr. to 162 V input)Environmental limitsAmbient temperatures: Output current I2, fswitch 4 kHz: 0 to 40 C Output current 0.8 · I2, fswitch 4 kHz: 40 to 50 C Output current I2, fswitch 8 kHz: 0 to 30 C Output current 0.9 · I2, fswitch 8 kHz: 30 to 40 C Output current 0.75 · I2, fswitch 16 kHz: 0 to 30 CAltitude: Output current I2: 0 to 1000 m Output current reduced by 1% per 100 m over 1000 mto 2000 mRelative humidity: lower than 95%(without condensation)Protection class: IP 20Paint colour: NCS 1502-Y, RAL 9002, PMS 420 CContamination levels: no conductive dust, corrosiveliquids or gases (IEC 721-3-3).Product compliance Low Voltage Directive 73/23/EEC with supplements EMC Directive 89/336/EEC with supplements Quality assurance system ISO 9001 and ISO 14001 CE, UL, ULc and C-Tick approvalsOptions Control panel Extension cable 3 m with IP 65 Kit for contro
DriveIT Low Voltage AC Drives Product types ACS 100, ACS 140, ACS 160 and ACS 400 covering 0.12 - 37 kW belong to the range of the DriveIT Low Voltage AC Drives. All the Low Voltage AC Drives benefit from the same proven technology and reliability. They offer the benefits of efficient control to virtually every type of industrial
DriveIT Low Voltage AC Drives User’s Manual ACS550-02 Drives (110.355 kW) ACS550-U2 Drives (150.550 HP) ACS550 Drive Manuals GENERAL MANUALS . voltage (AC line voltage) Requirement for Motor insulation system ABB du/dt limitation and insulated N-end bearing PN 100 kW and
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DriveIT Low Voltage AC Drives User’s Manual ACH550-UH HVAC Drives (1 150 Hp)
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DriveIT Low Voltage AC Drives Installation Supplement. ACS550-U2 Drives (150 550 HP) Buy: www.ValinOnline.com Phone 844-385-3099 Email: CustomerService@valin.com
Cross Reference Application Information Input Reactors Resistors Powerohm ACS Drives ACB Drives Baldor DC Drives Analog AC Drives AC Vector Drives AC Inverter Drives AC Micro Drives ACB Part Numbers Baldor ACB & ACS Drives ACB 530 - U1 - 07A5 - 2 Voltage: 2 230V 4 460V 6 600V Rating: 07A5 7.5A Type: U1 ACB530 - Wall Mount PC ACB530 .
DriveIT low voltage permanent magnet motors are synchronous motors, designed to drive low speed ap-plications directly, without a gearbox. Ideal applications are paper machines, low speed pumps, extruders etc. The motors are designed exclusively for frequency converter supply. ABB’s frequency converters from
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