WR-1 PARTS BOOK - Lewis Brothers Mfg

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LEWIS WINDROWEROWNER / OPERATOR MANUALMODEL #Manufactured by:WR-1WINDROWERLEWIS BROTHERS MANUFACTURING, INC.Post Office Box 146Baxley, GA 31513Tel: (912) 367-4651Fax: (912) 367-395812-21-14

INTRODUCTIONAll Lewis Brothers equipment is manufactured under stringent productionand quality assurance procedures prior to preparation for shipment. A finalquality check is performed on all equipment before shipping.The best equipment is only as good as its operation and management. Soundoperation and good preventive maintenance practices are essential toefficient performance of your Lewis Windrower.Questions on parts and service for the equipment covered in this manualshould be referred to the local dealer from whom the equipment waspurchased, or the nearest Lewis Brothers Dealer.We sincerely thank you for purchasing Lewis Brothers equipment.2

TABLE OF CONTENTSINTRODUCTION2SAFETY456Owner’s And Operator’s ResponsibilityGeneral PrecautionsWARRANTY78Limited WarrantySPECIFICATIONS910Model WR-1 SpecificationsSETUP AND OPERATION1112131718Machine SetupCooling FanOperating InstructionsLubricationPARTS19DECALS283

SAFETY4

OWNER'S AND OPERATOR'S RESPONSIBILITYThis manual is intended for use with your Lewis Windrower. Extra effort has been madeto provide for safe operation of this equipment. This manual as well as the safety decalsplaced on the equipment is part of that effort. Your new Windrower should perform thevarious functions for which it was designed if it is maintained, adjusted to your specificconditions, and operated correctly.It is the responsibility of the owner and every operator of this equipment to read andunderstand this manual before initial startup, before each season, before performingservice or maintenance tasks and prior to storing the equipment. Each employee whowill work on or around this equipment should be instructed in how to do so safely.It is important to understand the operational methods and safety issues mentioned in thismanual. Lewis Brothers cannot anticipate all conceivable ways service and operationalfunctions might be performed and of the possible hazardous consequences of such.Anyone using or servicing this equipment must first satisfy themselves that their chosenmethods do not jeopardize the safety of themselves, others, or the equipment.Read the warranty on page 8. The purchaser is required to fill out and return theregistration card supplied with this owner's manual within ten (10) days of purchase toLewis Brothers Manufacturing to be eligible for warranty coverage.Genuine Lewis replacement parts will insure the durability and long life of yourwindrower. Lewis repair parts should be ordered through your Lewis Brothers' Dealer.Operators should thoroughly inspect the Windrower before and after each use. Allbearings should be properly lubricated as specified, and any worn or damaged partsrepaired or replaced. Failure to repair or replace worn parts could result in damage orexcess wear to other parts.5

GENERAL PRECAUTIONS MAKE SURE everyone is clear of the equipment before starting thetractor's engine and while equipment is under operation. DO NOT permit anyone to ride on this equipment. KEEP hands, feet, hair and clothing away from all moving parts. Do notwear loose clothing while operating equipment, as this may present anentanglement hazard. DRIVE the pulling tractor at speeds compatible with conditions andgood safety practices. This is especially important when operating overrough ground, on slopes, crossing ditches or while turning. NEVER LEAVE this equipment in the raised position when parked andunattended. STOP the tractor's engine and relieve any hydraulic pressure by actuatingall hydraulic valves in both directions before disconnecting any part ofthe hydraulic system. MAKE SURE hitch components are attached securely before operatingor transporting. USE flashing warning lights when on highways, except where prohibitedby law. STOP tractor engine before leaving operator's position to adjust,lubricate, clean or unclog machine. KEEP all shields in place. MAXIMUM towing speed is 25 MPH. OBSERVE all safety decals located on machine. Should any safety decalbecome damaged unreadable, or lost, REPLACE IT IMMEDIATELY.New decals may be obtained from your Lewis Brothers' dealer. WEAR dust respirator at all times while using this machine (3M part #8710 is recommended).6

WARRANTY7

LEWIS BROTHERS MANUFACTURING, INC.LIMITED WARRANTYLewis Brothers Manufacturing, Inc. (hereinafter referred to as “LBM”) warrants each item of newequipment manufactured by LBM to be free from defects in material and workmanship undernormal use and service.The obligation of LBM under this LIMITED WARRANTY is limited to repair or replacement, asLBM may elect, of any parts that prove, in LBM’s judgment, to be defective in material andworkmanship within the first twelve (12) months after the date of invoice to the originalpurchaser. THIS LIMITED WARRANTY DOES NOT APPLY TO BELTS, HYDRAULICHOSES, TIRES, AND OTHER SERVICE ITEMS, WHICH SHALL HAVE A NINETY (90)DAY WARRANTY.THIS LIMITED WARRANTY WILL APPLY FOR (3) MONTHS ONLY WHEN THEUNIT IS USED IN A COMMERCIAL APPLICATION.All warranty part repairs and replacements must be made by a certified LBM dealer. Any outsidework or alterations made without written approval of LBM will render this LIMITEDWARRANTY void.LBM’s obligation specifically excludes any liability for consequential damages, such as loss ofprofit, delays, expenses, damage to goods or property used in connection with or processed in orby the product sold, or damage to the product sold from whatever cause, whether or not such lossis due to negligence by LBM.This LIMITED WARRANTY shall not apply to any item that has been operated in a manner notrecommended by LBM.No person is authorized to give any other warranties or to assume any other liability on behalf ofLBM unless made in writing by Lewis Brothers Manufacturing, Inc.THIS LIMITED WARRANTY IS IN LIEU OF AND REPLACES ALL OTHERWARRANTIES, EXPRESSED OR IMPLIED. WARRANTIES OF MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED, AS ARE ALL OTHERREPRESENTATIONS TO THE USER-PURCHASER AND ALL OTHER OBLIGATIONS ORLIABILITIES, INCLUDING LIABILITY FOR INCIDENTAL AND CONSEQUENTIALDAMAGES, ON THE PART OF LBM.LEWIS BROTHERS MANUFACTURING, INC.P.O. BOX 146 - BAXLEY, GA. 31513FEBRUARY 1, 20078

SPECIFICATIONS9

SPECIFICATIONSLewis Windrower Model # WR-1Width8ft 3inLength13ftHeight58-1/2 inWeight3400 lbsHydraulic Pump28 gpmBlade Width8ftTank Capacity50 gallonsAux. Hyd. Outlets1 set (required)2 sets (recommended)Tractor hp (creeper gear recommended)75hp10

SETUPANDOPERATION11

MACHINE SETUPAttachment to TractorThe Lewis Windrower can be operated on any tractor equipped with a standard 3 – pointhitch and with a minimum of one set of remote hydraulic hook ups. If the tractor has twosets of remote hook ups, then the Windrower should be pulled from the fixed drawbar ofthe tractor. If the tractor is equipped with only one set of remote hook ups, then the liftarms should be used to raise and lower the front of the Windrower.RECOMMENDEDATTACHMENT POINTFigure 1Attach the Windrower to the tractor's fixed drawbar using a heavy-duty hitch pin. Next,attach the hydraulic pump to the tractor PTO shaft. Slide the pump onto the PTO shaft asfar as possible. Secure its position by wrapping the chain on the torque arm around someportion of the tractor hitch which is secure and will not allow the pump to slide off orspin once the PTO is engaged. A good place to chain the pump is around the top link pin.Always try to pull the pump from the PTO after it is chained into place. If the pumpslides very far back on the shaft it is not snug enough. Take up another link on the chainand repeat the process again. Making this connection too tight may put excess pressureon the PTO shaft resulting in damage to pump or shaft.12

Cooling FanThe Windrower is equipped with an oil cooler to maintain safe operating temperatures.The cooling fan requires a 12 volt power source with an in-line 10 amp ATC fuse(supplied). (See figure 1) The fan should be connected with the white wire as the negative(-), and the black wire as the positive ( ). (See figure 1) Proper wire connection willresult in a fan rotation that forces air in an upward direction across the oil cooler. The oilcooler should be operated at all times to avoid possible damage to the system.NEGATIVE(White)POSITVE(Black)Figure 1Figure 213

Tractors Equipped with Single Hydraulic Remote Connections Attach the Windrower to the lift arms of the tractor with the use of a lift armdrawbar. Connect the rear hydraulic cylinder hoses to the tractor. (see figure A ) Thetransport pin should remain in position (see figure B) and the tractor lift arms willcontrol raising and lowering the Windrower during operation. Before Transporting or Operating Machine, be sure toinstall or remove cylinder lock. (see figure A and B on page 17) Remove adjustable spacers on the rear cylinder before operation.Be sure to replace these spacers before transporting the machine. Once the operator has determined the proper depth of operation, he should set thestop on the control lever in order to maintain the same depth throughout thehouse.Tractors Equipped with Multiple Hydraulic RemoteConnections Attach the Windrower to the fixed drawbar. Connect the hydraulic lines for thefront and rear cylinders to the tractor (see figure A). Remove the adjustable spacers on the rear cylinder before operation. Be sure toreplace these spacers before transporting the machine (see figure C). Beforeoperation, the front transport pin (see figure B) located on the tongue must beremoved.Failure to remove the transport pin may result in damageto the machine.Be sure to replace pin before transporting machine onceoperation is complete. Once the operator has determined the proper depth in the material, spacers shouldbe inserted on to the front hydraulic shaft. This will help the operator maintain auniform depth of operation throughout the house. Be sure to position the control box in a safe and convenient location for theoperator. Once the control box has been securely located and all connectionshave been made the operator should be ready to begin.14

Never operate the Windrower with anyone near the machine.Never get off the tractor with the auger in motion. Make sure that the area aroundthe Windrower is clear before operation. Activate the green switch on the control box to engage the auger. The tractorshould be placed in the lowest gear to begin. As the tractor moves forward theoperator should lower the Windrower to begin making the windrow. It isimportant to begin with the Windrower as level as possible to maintain a levelpass throughout the entire house. The operator can make adjustments as neededby raising or lowering the front of the Windrower during the windrow process.Leveling the Windrow To level and spread the windrow back out, the Windrower must be in theextended position. To do this the operator should set the blade of the machinefirmly on the house floor. Activate the black switch on the control box to side shift the auger. It will benecessary to insert one or more spacers onto the rear hydraulic cylinder shaft inorder to control the amount of litter that will pass under the blade as the windrowis being spread back out. It is important that the position of the tires on theWindrower be maintained over the center of the windrow during this process.This will insure the machine remains level as it moves the material back out, andthus results in a more uniform and level operation. The location of the tractorduring this operation is not as important as the position on the Windrower. In heavy or deep material conditions, it may be necessary to make multiple passesin order to process all the material. The Windrower is equipped with a pressure gauge to indicate overload conditions.All efforts should be made to avoid operation on the red shaded area of the gauge.Continued operation in the red zone will result in premature failure of the system.Storage Be sure to clean and lubricate the windrower after each use and maintain allguards and decals. Should any guard or decal be damaged or need replacing,contact your Lewis Brothers Dealer.15

Figure APinFigure BSpacerFigure C16

Transport and OperateBefore Transporting Machine, Be sure to install cylinderlock as seen in figure A.Cylinder LockFigure ABefore Operation of Machine, remove cylinder lock fromcylinder as seen in figure B.Cylinder LockFigure B17

LUBRICATIONHYDRAULIC FLUIDThe hydraulic fluid is a vital component of the system. Low levels maycause overheating and damage to hydraulic components. The hydraulicsystem holds approximately 50 gallons. The oil level in the tank shouldcome to within four inches of the top of the tank. If it becomes necessary toadd hydraulic fluid, use petroleum based anti-wear hydraulic oil with ISO 68viscosity grade AW 68. Oil temperature should not exceed 180 degreesFahrenheit. In the event that components may need replacing, the hydraulicoil should also be replaced.CAUTION: Always look for hydraulic leaks with the tractor’s engine off.Wear hand and eye protection. Use cardboard or wood instead of yourhands to search for a leak’s source.Grease the following points lightly each 50 hours and before storage.1.2.3.Hydraulic Tongue Pivot PointsAxle Pivot PointsCylinder Shaft BearingsGrease all chains and bearings after each use. Change the oil filter every six(6) to twelve (12) months depending on usage.ATTENTION: Be sure to keep drive chain well lubricated and free ofobstructions to insure proper operation.18

PARTS19

HK-101470WR-600006WR-600401Jack Stand (HK-101470) Rubber Shield (WR-600006) Blade (WR-600401)20

trol Valve (WR-600051)Gauge (HK-101591)WR-600615WR-600015WR-600089WR-60008821

K-10097022

der 89WR-600615Filter Assembly(HK-100722)23

HK-101643WR-600613HK-101828HK-100777WR-600614Level Temperature Gauge(HK-101828)Remove shield tolubricate chainHK-10182724

r BushingMotor SprocketCylinder SprocketCylinder Bushing#80 Roller Chain 67Pitches 1 Connecting LinkTension ArmAdjustment RodTension Spring Guard (Not Shown, Conduit)Nut, Top Lock, Hex, ¾-10NC, Zinc Plated¾, USS, Flat Washer, Zinc PlatedNut, Stover Lock, Hex, ½-13, Cadmium PlatedBolt, Hex Head, ½-13 x 3” LGNut, Nylon Insert Lock, Hex, 5/8-11Nut, Hex, ½-13½, USS, Flat Washer Zinc PlatedShim-SpacerIdlerSpringBolt, Hex Head, 1/4-20NC X 1-1/2 LG, G8Bolt, Hex Head, 5/16-18NC x 1-1/2LG, G825

GREASEWR-600001WR-600506WR-600040WR-60008026

WR-600055HW-500224Serial #LocationWR-600014HK-101252HK-10070027

DECALS28

0910WR-600060WR-600061WR-60006329

1584HK-10092230

the tractor. If the tractor is equipped with only one set of remote hook ups, then the lift arms should be used to raise and lower the front of the Windrower. Figure 1 Attach the Windrower to the tractor's fixed drawbar using a heavy-duty hitch pin. Next, attach the hydraulic pump to the tractor PTO shaft. Slide the pump onto the PTO shaft as

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