Mechatronics - Mechanical Engineering

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i-ChihWang

What is Mechatronics?Mechatronics is the integration ofmechanical, electrical, and computertechnologies into the design ofcomplex products

What is Mechatronics?Mechatronics is the integration ofmechanical, electrical, and computertechnologies into the design ofcomplex productsIllustrate with an exampleMagnetic Resonance ForceMicroscopyBy: Prof. Joe Garbini

Magnetic Resonance Force MicroscopyGoal: Image the 3D atomic structureof individual molecules First conceived at UW 15 years of effort ME involved from the start Now 20 research groupsinternationally

Challenge:- Detection of exquisitely small forces(Zepto-newtons, Zepto 10-21).- Operates near the quantum limit.- Subject to spin decoherence.- Image reconstruction.

Challenge:- Detection of exquisitely small forces (Zepto-newtons!).- Operates near the quantum limit.- Subject to spin decoherence.- Image reconstruction.MRFM funding: NSF, NIH, ARO, DARPA, IBM (Almaden).Primary- MURI (ARO), 1M per year, for 5 years (75% UW)Current funding:Goal:- Single nucleon detection.Collaborators: - Cornell: Prof. John Marohn- U Michigan: Prof. Al Hero- IBM: Dr. Dan Rugar- UW - School of Medicine: Prof. John Sidles- Mathematics: Prof. Ann GreenbaumPedagogic Goal: Quantum Systems Engineering.

Research IssuesMechanical Issues:Electrical Issues:Computational issues:Position and Thermal Control, VibrationsSignal ConditioningData acquisition and controller implementation

What is Mechatronics?Mechanical Issues:Electrical Issues:Computational issues:Position and Thermal Control, Vibrations,Signal Conditioning,Data acquisition and controller implementationMechatronics is the integration ofmechanical, electrical, andcomputer technologies into thedesign of complex products

What is Mechatronics?Mechanical Issues:Electrical Issues:Computational issues:Position and Thermal Control, Vibrations,Signal Conditioning,Data acquisition and controller implementationMechatronics is the integration ofmechanical, electrical, and computertechnologies into the design ofcomplex productsMechatronics builds on Core-ME-competencyin Dynamics, Vibrations, Controls, NonlinearSystems and Robotics

What drives Research inMechatronics?The need to improve performance

What drives Research inMechatronics?Need to improve performanceTwo ExamplesExample 1: by Prof. Steve ShenImprove Performance ofComputer Hard Drives

Vibrations in Spindle Motors of Computer Hard Disk DrivesProfessor I. Y. (Steve) Shen, ME DeptComputer Hard Disk DrivesFluid Bearing SpindlesMagnetClampSpacerRadial HDBSleeveDiskBase PlateMotorShaftThrust HDBNeed to Improve Performance(a) Increase Information density (Small bits)(Approach: increase the number of tracks)(b) Reduce data-access speed (High Speed)(Approach: increase spin speed)Problem: Small vibrations in the disc causeread/write errorSolution: New Technology : Spindle motors withfluid-dynamic bearingsResearch Issues: Integration of two fields – fluidsand nonlinear vibrations1.No mathematical models are available fordesign and optimization of disks/spindle.2.Design is done by trial and error;long and expensive design cycles.3.Almost no knowledge base is available.Prof. Shen has a Strong History of Collaborationwith Disk Drive Industry andLeadership Role in this Research Area

What drives Research inMechatronics?Need to improve performanceSecond Exampleby Prof. Martin BergImprove Performance ofLarge Robots

Adaptive End-Effector Position Control Performance ImprovementObjective:Order-of-magnitude improvement inthe accuracy to which the position ofthe end-effector of an industrialrobot/machine tool can be controlled. Research Issue:Interface of different scalesLarge scale --- large range of robotSmall scale --- need for precisionpositioning Started with Local CollaborationBoeing: Robot is shown in photo Funding:NSF funding to UW : 93K/yearPeriod: September 2004-August 2007Martin Berg

Recap: What drives Researchin Mechatronics Need to improve performance Interface of different scales – large range (largescale) robot with fine precision (small scale) Interface of different fields – fluids and vibrations inthe fluid-dynamic bearings

What are New Opportunities inMechatronics? Need to improve performance Interface of different scales – large range (largescale) robot with fine precision (small scale) Interface of different fields – fluids and vibrations inthe fluid-dynamic bearings

What are New Opportunities inMechatronics? Need to improve performance Interface of different scales – large range (largescale) robot with fine precision (small scale) Interface of different fields – fluids and vibrations inthe fluid-dynamic bearingsNew Scales:(a) Nano

What are New Opportunities inMechatronics? Need to improve performance Interface of different scales – large range (largescale) robot with fine precision (small scale) Interface of different fields – fluids and vibrations inthe fluid-dynamic bearingsNew Scales:(a) NanoNew Fields (Emerging applications)(b) Bio

What do we want to do?New Scales:(a) NanoNew Fields (Emerging applications)(b) Bio

What we want to do?We want to Leverage CoreCompetency when developing NewOpportunitiesCurrent expertise insub-nano scale positioning, control,Modeling and fabrication.Robotics, InstrumentationNew Scales:(a) NanoNew Fields (Emerging applications)(b) Bio

Faculty are already exploiting newopportunities in Bio/NanoPing AoModeling biological networksBio-medicalMartin BergAutomation for CrystallographyBio-medicalDistributed SystemsSantosh Devasiaa) AFM Imaging of human cellsb) Nanowire-Cilia-based PumpsNano/Bio-imagingBio-fluidicsJoe GarbiniImaging of molecular structuresub-nanoBio-moleculesPer ReinhallBiomedical sensors, Heat ValvesBio-medicalEric SeibelSingle-fiber endoscopeBio-medicalWei-Chih WangInstrumented Prosthetic FootwearBio-medicalBrian FabienModel Identification for ProstheticsBio-medicalDuane StortiNonlinear oscillations in Bio-systemsBio-mimetic Design

Detailed Example 1/3Automated Screeningof Protein CrystalsBy Martin Berg

Automated Annealing, Healing andScreening of Protein Crystals Joint work with Prof. EthanMerritt, Dept. ofBiochemistry and BiologicalStructure Objective: An automatedsystem for manipulating theX-ray diffractionproperties of protein crystals. Sponsor: National Institutesof HealthFunding: 100K/year to ME

ME Core-Competency Joint work with Prof. Ethan Merritt,Dept. of Biochemistry and BiologicalStructure Objective: An automated system formanipulating the X-ray diffractionproperties of protein crystals. Sponsor: National Institutes of HealthFunding: 100K/year to MEControl System AControl of a single system (e.g., Robot) is well studied

ME Core-Competency Joint work with Prof. Ethan Merritt,Dept. of Biochemistry and BiologicalStructure Objective: An automated system formanipulating the X-ray diffractionproperties of protein crystals. Sponsor: National Institutes of HealthFunding: 100K/year to MEControl System AControl System BControl System CControl of multiple distributed systems is still challenging

Leads to research in distributed systemsSupervisory Control of Distributed Systems(Prof. Martin Berg)Similar Challenges arise in Modeling ofDistributed Biological Networks (Prof. Ping Ao)Control System AControl System BControl System CControl of a multiple distributed system is still challenging

Detailed Example 2/3Nano-Bio-ImagingandNano-Bio-FluidicsProf. Santosh Devasia

Project 1: Nano-Bio ImagingGoal: Nano-scale Imaging soft human cells with AFM at high speeds– Can we identify problems in cell migration mechanisms at thenano-scale with an AFM (Interface of Nano and Bio)– Q1. How does the dimension change over time?– Q2. How does the mechanical properties of the cell change over time?Research Issues are related to ME core-competency– Small forces to prevent cell damage (Controls, vibrations)– Precision positioning– Piezo-actuators (Nonlinear)Collaboration with:– Prof. M. Reed (Medical School)– Helpful to obtainNIH (R21) FundingAFM images of Microvascular Endothelial Cell

Project 2: Nano/Bio-Fluidic SystemsGoal:Move small amounts of bio-fluidsIssues: Biomimetic design (Nanowire Cilia)– ME Issues:– Micro/nano cilia-type structure (nanofabrication)– Minimum-Energy for Portability (Controls)– Fluid-structure interactionsFunding: Recent NSF 2006-2009 120K/YearCollaborators:– Prof. Jae Chung (ME, Nanofabrication) -– Prof. Jim Riley (ME, Fluid-structure Interactions)

Nano/Bio-Fluidic SystemsGoal:Move small amounts of bio-fluidsIssues:– Micro/nano cilia-type structure(biomimetic design, nanofabrication)– Minimum-Energy for Portability (Controls)– Fluid-structure interactionsCollaborators:– Prof. Jae Chung (ME, Nanofabrication) -– Prof. Jim Riley (ME, Fluid-structure Interactions)Example of the Multiplier Effect:New hire in nano-manufacturing (Prof. Jae Chung) Controls (Prof. Devasia) Fluids (Prof. Riley)Would be impossible without new hires in emerging areas

Detailed Example 3Single Fiber EndoscopeProf. Eric Seibel

Scanning Fiber EndoscopeIdea: Rather than use “set of optical fibers toimage” use a single fiber (thinner) and scan it(vibrate) to image the same area Will lead to interventional/surgicalendoscopy1.6 mm SFE distal tip microscanner & imager

Scanning Fiber Endoscope Invented at UW (multiple patents) Collaborations across UW and Med School ME: Prof. Per Reinhall(core-ME issues include: NonlinearVibrations, Smart materials, Controls)1.6 mm SFE distal tip microscanner & imager

Scanning Fiber Endoscope Invented at UW (multiple patents) Collaborations across UW and Med School ME: Prof. Per Reinhall Expenditures for Last Year 2 NIH Grants 0.6M PENTAX Contract: 1 M1.6 mm SFE distal tip microscanner & imager

Thus Faculty are already exploitingnew opportunities in Bio/NanoPing AoModeling biological networksBio-medicalMartin BergAutomation for CrystallographyBio-medicalDistributed SystemsSantosh Devasiaa) AFM Imaging of human cellsb) Nanowire-Cilia-based PumpsNano/Bio-imagingBio-fluidicsJoe GarbiniImaging of molecular structuresub-nanoBio-moleculesPer ReinhallBiomedical sensors, Heat ValvesBio-medicalEric SeibelSingle-fiber endoscopeBio-medicalWei-Chih WangInstrumented Prosthetic FootwearBio-medicalBrian FabienModel Identification for ProstheticsBio-medicalDuane StortiNonlinear oscillations in Bio-systemsBio-mimetic Design

Recap: New Opportunities inMechatronicsNew Scales:(a) NanoNew Fields(b) Bio

Recap: Plan is to LeverageCore-ME-CompetencyMechatronics Nano-scale Control Dynamics Vibrations Nonlinear Systems Robotics InstrumentationNew Scales:(a) NanoNew Fields(b) Bio

Where should future focus bein Nano/Bio?Mechatronics Nano-scale Control Dynamics Vibrations Nonlinear Systems Robotics InstrumentationPotential Lista)b)c)d)e)f)Quantum SystemsNano/Bio ManufacturingNano/Bio InstrumentationBiomedical DevicesDistributed SystemsBio-Robotics(Rehab Bio-mimetic)

Why These Areas?Potential List Quantum Systems Nano/Bio Manufacturing Nano/Bio Instrumentation Biomedical Devices Distributed Systems Bio-Robotics(Rehab Bio-mimetic)Possibilities for Multiplier Effect

Because of Multiplier Effect New OpportunitiesME MultipliersCore CompetencyOutside MultipliersQuantum SystemsGarbini, DevasiaNanotech CenterNano/BioManufacturingTaya, Wei Li, Chung,LiNanotech CenterMed SchoolNano/BioInstrumentationReinhall, Seibel,Devasia, GarbiniNanotech CenterMed School, Seattle VABiomedical DevicesGao, Reinhall,Wang, ShenMed SchoolSeattle VADistributed SystemsPing Ao, BergEE and Aero DeptsMed SchoolBio-Robotics(Rehab Bio-mimetic)Berg, Fabien,Devasia, ReinhallEE Dept, Seattle VAMed School

SummaryMechatronicsOpportunities(a) New ScalesNano(b) New FieldsBioMultipliersME CoreCompetencyNanotechCenterUW MedicalSchoolSeattle VAFuture Focus Quantum SystemsNano/Bio ManufacturingNano/Bio InstrumentationBiomedical DevicesDistributed SystemsBio-Robotics(Rehab Bio-mimetic)

technologies into the design of complex products. What is Mechatronics? Mechatronics is the integration of mechanical, electrical, and computer technologies into the design of complex products Illustrate with an example Ma

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