M-Series - Carling Tech

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M-SeriesHydraulic-Magnetic Circuit BreakerP ROD UC T W E BP A GErequest sample, configure partMiniature Circuit BreakerThe M-Series hydraulic-magnetic circuit breakers offerhigh performance in a compact, front panel mountdesign. Multiple agency approvals and options forterminals, panel hardware and actuator styles allowfor extensive design flexibility. Wiping contacts assurelongevity. These miniature circuit breakers are availableas a one to two or parallel pole configuration, rated from0.02 to 50 amps, up to 250VAC/80VDC with a max IC of1,000 amps; 600 amps TUV and 500 amps VDE.1-2 0.2-50 125/250 80PolesAmpsVAC MaxTypical Applications Datacom/Telecom Transportationwww.carlingtech.com Marine Generators860.793.9281 Power Supplies Medical Equipmentsales@carlingtech.comVDC Max

Tech SpecsMechanicalElectricalEndurance10,000 ON-OFF operations @ 6 perminute with rated Current andVoltage.Trip FreeAll M-Series Circuit Breakers willtrip on overload, even whenactuator is forcibly held in the ONposition.Trip IndicationThe actuator moves positively tothe OFF position when anoverload causes the circuitbreaker to trip.Maximum Voltage125/250 VAC 50/60 Hz, 80 VDC(See Rating Tables.)Current RatingsStandard current coils: 0.100,0.250, 0.500, 0.750, 1.00 thru 15.0 in1 amp increments, 18.0, 20.0, 25.0,30.0. Other ratings available- see Ordering Scheme.Standard Voltage CoilsDC - 6V, 12V; AC - 120V,otherratings available, see orderingscheme.Auxiliary Switch RatingSPDT; 7A 250VAC, 7A (Res)28VDC, 4A (Ind.) 28VDC, 0.25A80VDC (Res) (silver contacts),0.1A 125VAC (gold contacts).PhysicalNumber of Poles1 or 2Insulation ResistanceMinimum of 100 Megohms at 500VDC.Internal Circuit Config.Dielectric StrengthUL, CSA 1500V, 50/60 Hz for oneminute between all electricallyisolated terminals. M-SeriesCircuit Breakers comply with the8mm spacing and 3750 V50/60Hz dielectric requirementsfrom hazardous voltage tooperator accessible surfaces, perPublications IEC 380, 435, 950,EN 60950 and VDE 0805.Series with or withoutAuxiliary Switch.Switch Only with or withoutAuxiliary Switch.WeightApproximately 30 grams/pole(Approximately 1.07 ounces/pole)Standard ColorsSee Ordering SchemeResistance, ImpedanceValues from Line to Load Terminal- based on Series Trip CircuitBreaker.EnvironmentalDesigned in accordance with requirements of specificationMIL PRF-55629 & MIL-STD-202G as follows:ShockWithstands 100 Gs, 6ms, sawtoothwhile carrying rated current perMethod 213, Cond. I.Instantaneouscurves tested at 80% of ratedcurrent.VibrationWithstands 0.060” excursionfrom 10-55 Hz, and 10 Gs 55-500Hz, at rated current per Method204C, Test Condition A.Instantaneous curves tested at80% of rated current.Moisture ResistanceMethod 106D, i.e., ten 24-hourcycles @ 25 C to 65 C, 8098% RH.Salt SprayMethod 101, Condition A (90-95%RH @ 5% NaCl Solution, 96 hrs).Thermal ShockMethod 107D, Condition A (Fivecycles @ -55 C to 25 C to 85 Cto 25 C).Operating Temperature-40 C to 85 CChemical ResistanceOnly the outside surfaces of thecase and the handles may becleaned with detergents oralcohol. Organic (hydrocarbonbased) solvents are notrecommended because theyattack plastics. Caution shouldbe taken when solvents are usedto clean and remove flux fromterminals. Lubricants should notbe introduced into the handle/bushing openingsRESISTANCE PER POLE VALUESfrom Line to Load Terminals(Values Based on Series Trip Circuit Breaker)CURRENTTOLERANCE0.10 - 20.020.1 - 50.0 25 35(AMPS)(%)Pulse Tolerance CurvesTime Delay Curves62, 64, 92 & 94IrTime Delay Curves22, 24, 32 & 3418x12xt4.1658.3316.67Time inMilliseconds2.Multiple ofRated CurrentMultiple ofRated CurrentIr60 Hz 1/2 CycleInrush Pulse Tolerance50 Hz 1/2 CycleInrush Pulse ToleranceTime Delay Curves62, 64, 92 & 9416xTime Delay Curves22, 24, 32 & 3410xt5.010.020.0Time inMilliseconds*Manufacturer reserves the right to change product specification without prior notice.

Tech SpecsTablesTable A: Lists UL Recognized and CSA Accepted configurations & performance capabilities as a Component Supplementary Protector.Component Supplementary atingCurrent RatingPhase3250 26565 1, 2DC---65Series80 1125250 250 / 601250Full LoadAmpsGeneralPurposeAmps0.02 - 15------15.1 - 250.02 - 7.5---0.02 - 15------15.1 - 250.02 - 15------15.1 - 300.02 - 15------15.1 - 250.02 - 15------15.1 - 300.02 - 15------15.1 - 30Short Circuit Capacity (Amps)PolesBreakingApplication CodesUL / CSAWith Backup Without BackupFuseFuse1---2100012---5000 3600---11000ULCSATC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL1, C1TC1, 2, OL1, C1TC1, 2, OL0, C1TC1, 2, OL0, C1TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U11 - 30---360TC1, OL1, U2TC3, OL1, U30.02 - 12---1000TC1, 2, OL1, U1TC1, 2, OL1, U1---12.1 - 18---TC1, 2, OL0, C1TC1, 2, OL0, C10.02 - 15------15.1 - 301 - 30---1000 421000---TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, OL1, U2TC3, OL1, U3360Notes:1Polarity Sensitive2Available only with Special Catalog Number. Consult Factory.3Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum4Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 60 Amps maximumTable B: Lists UL Recognized,CSA Accepted and TUV and VDE Certified configurations and performance capabilities as a ComponentSupplementary Protector.Component Supplementary ent RatingFull LoadFrequency PhaseAmps3265------15.1 - 250.02 - 15DC---65 3Series80 1PolesBreaking---15.1 - 250.02 - 15------15.1 - 300.02 - 15------15.1 - 3010.02 - 12WithBackupFuse---WithoutBackupFuseVDE / TUVWithWithoutBackup BackupFuseFuse1000300025000--5001-----0.02 - 2021 - 121ULCSATC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, 2, OL1, C1TC1, 2, OL1, C1TC1, 2, OL0, C1 TC1, 2, OL0, C1TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U11000TC1, 2, OL1, U1TC1, 2, OL1, U1360TC1, OL1, U2TC3, OL1, U3TC1, 2, OL1, U1TC1, 2, OL1, U1TC1, 2, OL0, U1TC1, 2, OL0, U1TC1, OL1, U2TC3, OL1, U31000360Notes:1Polarity Sensitive2Available only with Special Catalog Number. Consult Factory.3Requires Branch Circuit Backup with a UL Listed type K-5 or RK-5 fuse rated 30 Amps maximum4TUV only, not VDE5Requires backup protection with a thermal magnetic circuit breaker rated 32 amps and having a Type C tripcharacteristic per EN60898/DIN VDE 0641 (C32A) for ratings greater than 15amps, and a thermal magneticcircuit breaker rated 16 amps and having a Type C trip characteristic per EN60898/DIN VDE 0641 (C16A) for ratings15 amps and less3.Application CodesTC1, 2, OL0, U1600 41 - 1550 / 60UL / CSA1---0.02 - 151252500.02 - 150.02 - 7.550 2GeneralPurposeAmpsShort Circuit Capacity (Amps)---3000

Tech SpecsTablesTable C: Lists UL489A Listed and TUV Certified configurations and performance capabilities for use in CommunicationsEquipment.UL489A Listed (Communications Equipment - Polarity uencyCurrent RatingPolesGeneralBreakingPurpose Amps80Series65 10.02 - 30DC80Interrupting Capacity (Amps)Without Backup FuseUL489ATUV600---10.10 - 301000---600600Notes:1.Available only with Special Catalog NumberTable D: Lists UL489A Listed configurations and performance capabilities for use in Communications Equipment.Parallel Pole Construction UL489A Listed (Communications Equipment - Polarity es8065 1FrequencyCurrent Rating GeneralPurpose AmpsPolesBreakingDC31 - 502Notes:1.Available only with Special Catalog NumberAgency ApprovalsUL 10774.Component Recognition Program asProtectors, Supplementary (GuideCCN/QVNU2, File E75596)UL 489ACommunications Equipment (GuideCCN/DITT, File E189195)CSA AcceptedComponent Supplementary Protector(Class 3215 30, File 047848 0 000)CSA Standard C22.2 No. 235VDE CertifiedEN60934, VDE 0642 under File 10537TUV CertifiedEN60934, under License No. R9671109Interrupting Capacity (Amps)Without Backup FuseUL489A6001000

Ordering SchemeSamplePart NumberM E 2 - P - D2 - 650 - 5 - A 1 2 - B - T1Selection23451. SERIES6A52. ACTUATORSingle ColorAAngledBFlat1Two Color VisiDIndicate ONEIndicate OFFINDICATE - “ON”(CODE-D)STYLEINDICATE - “OFF”(CODE-E)Single Color ETwo4. CIRCUIT/ AUXILIARY SWITCHPSeries Trip Current (Parallel Pole)with Auxiliary Switch, Silver ContactsQSeries Trip Current (Parallel Pole)with Auxiliary Switch, Gold ContactsRSeries Trip Current (Parallel Pole)5. FREQUENCY & TIME DELAYD2D4DC ShortDC Medium6. CURRENT RATING 00045.00050.000LINE891011129Push in Stud10-32 Screw (Bus Type)8. ILLUMINATIONNon-IlluminatedA Non-Illuminated9. ACTUATOR COLOR & LEGEND12345678Actuator Visi WhiteWhiteWhiteWhiteBlackBlackBlack10. LEGEND3. POLES277. TERMINALM5.Rocker – Parallel Pole2.110 x 0.20 Q.C.110 x 0.20 Q.C2 ON - OFF Vertical3 ON - OFF Horizontal6 Dual Vertical7 Dual Horizontal11. BEZEL COLORABG127White without RockerguardBlack without RockerguardGray without RockerguardWhite with RockerguardBlack with RockerguardGray with Rockerguard12. AGENCY APPROVALTUL 489A ListedNotes:1Reminder of Rocker same color as Visi2Aux Switch only available with screw terminalsConfigure Complete Part Number Browse Standard Parts

Ordering SchemeSamplePart NumberM M 2 - P - D2 - 650 - 5 - 1 B B - B - T1Selection2341. SERIESPaddlePush-Pull3. POLESTwo4. CIRCUIT/ AUXILIARY SWITCHPSeries Trip Current (Parallel Pole)with Auxiliary Switch, Silver ContactsQSeries Trip Current (Parallel Pole)with Auxiliary Switch, Gold ContactsRSeries Trip Current (Parallel Pole)2.110 x 0.20 Q.C.110 x 0.20 Q.C5. FREQUENCY & TIME DELAYD2D4DC ShortDC Medium6. CURRENT RATING 00045.00050.0007. TERMINALA58910111210. LEGEND PLATE / BUTTON MARKINGHandle Actuator Legend PlateBON - OFF VerticalCON - OFF HorizontalPush-Pull Actuator Legend Plate2Rated Amps Horizontal3Rated Amps Line Side Down4Rated Amps Line Side Up11. BUSHING COLORBTBlackUL 489A ListedNotes:1Aux Switch only available with screw terminals9Configure Complete Part Number 8. ACTUATOR COLOR & LEGEND6.712. AGENCY APPROVALPush in Stud10-32 Screw (Bus 8Orange6HandleANo outer Panel HardwareBKnurled Nut, Bright NickelCKnurled Nut, Bright Nickel with Locking RingDKnurled Nut, BlackEKnurled Nut, Black with Locking RingFPanel Dress, Bright NickelGPanel Dress, Bright Nickel with Locking RingHPanel Dress, BlackJPanel Dress, Black with Locking RingPush Button1No outer Panel Hardware2Knurled Nut, Bright Nickel12. ACTUATOR259. FRONT PANEL HARDWAREMMTHandle/Pushbutton – Parallel PolePush geBrowse Standard Parts

Dimensional SpecsParallel Poleinches [millimeters]PARALLEL POLE TERMINAL OPTIONSPUSH-IN STUD10-32 SCREW W/ BUS BAR.652 [16.56].912 [23.16]1.000 [25.4].838 [21.29].154 [3.91].393 [9.97]1.125 [28.58]1.000 [25.4].100 [2.54].750 [19.05]ROCKER ACTUATOR DETAILINDICATE "ON" (VISI-ON).370 [9.40] MAX. .0201.394 [35.41][ .508] .0201.530 [38.86][ .508]1.304 [33.12]LINEOFF.970 [24.64]1.375 [34.93]1.560 [39.62]1.125 [28.58]ONLOAD.400 [10.16].625 [15.88].100 [2.54]ROCKERGUARD CONFIGURATIONINDICATE "OFF" (VISI-OFF)& SINGLE COLOR .020 .020 .508LOADONLOADONOFFLINE .020 .5081.050 [26.67]OFFLINEPANEL CUT - OUT DETAIL (ROCKER)DOUBLE POLEPANELTHICKNESSDIM. A .005 .131.139 [33.76]DIM. A .005 .13-.000 -.00.062 [1.57]1.385 [35.18].093 [2.36]1.420 [36.07].125 [3.18]1.460 [37.08]Notes:1Tolerance .010 [.25] unless otherwise specified.2Dimensions apply to both rocker styles.3I-o, on-off or dual legends available for vertical or horizontal mounting.4Notice that circuit breaker line and load terminal orientation on indicate “off” is opposite that ofindicate “on”.7. .508.305 [7.75].675 [17.14]N

Dimensional SpecsParallel Poleinches [millimeters]PADDLE ACTUATOR STYLEPUSH-PULL ACTUATOR STYLE1.4841.3951/2-32 THD.3/8" 8-32 THD.12 ONOFFFLAT12 FLAT .030 .010-.000 .25-.000 .25-.000.500 DIA [Ø12.70] .010-.000 .002 .05 .25-.000 .010-.000 .005 [ .13].125 DIA [Ø3.18]WITH LOCKING RINGWITHOUT LOCKING RING.625 [15.87] DIA.494[12.55] .25-.00.544[13.82].534[13.56]SNAP-IN BUSHING.156[3.56].078[1.98].435 [11.05] DIAPANEL DRESS NUT0N1.025 [26.04]OFFONBUTTON MARKING ORIENTATION0FFLEGENDCODE:.098[2.49]HEX NUT.632 DIA [Ø16.05].340 [8.64] .76PANEL HARDWAREPUSH-PULL,PUSH TO RESET .002 [ .050].222 [5.64]LEGEND PLATES.025 [.64] .030.375 [9.53]DIA.162 [4.11].355 [9.02].400 [10.16]MOUNTING DETAILSMOUNTING DETAILS .010-.000 .76 .76.280 [7.11] ON.500 [12.70].500 DIA [Ø12.70] .030 .030.500 [12.70] OFF (SHOWN).470 [11.94] .76ACTUATOR COLORVISIBLE IN OFFPOSITION ONLYBLINECLINEPANEL HARDWARE.625 [15.88].680 DIA [Ø17.27].125 [3.18].180 [4.57]20202034LINEMARKINGCODE:2NOTES:.110QC AUXILIARY SWITCH1.TERMINALSALL DIMENSIONSPANEL DRESS NUTHEX NUT.680 DIA [Ø17.27].125 [3.18].105 [2.67].031 [.79].683 DIA [Ø17.27]KNURLED NUT.342 [8.69]LOCKING RINGARE I2. TOLERANCE .010 [.25]3. DIMENSIONS APPLY TO4. I-O, ON-OFF OR DUAL LVERTICAL OR HORIZON5. NOTICE THAT CIRCUITORIENTATION ON INDICINDICATE "ON".TITLEDR BYNotes:1Tolerance .010 [.25] unless otherwise specified.2Dimensions apply to both rocker styles.3I-o, on-off or dual legends available for vertical or horizontal mounting.4Notice that circuit breaker line and load terminal orientation on indicate “off” is opposite that of indicate “on”.8.ME5/10/12

Ordering SchemeSamplePart NumberM G 2 - B - 34 - 620 - 1 - H C 6 - 7 - C1Selection23456MCODE2. ACTUATOR1Non-Illuminated single colorAAngledBFlatINDICATE - “ON”(CODE-D)INDICATE - “OFF”(CODE-E)Two Color Visi-RockerDIndicate ONEIndicate OFFFLAT(CODES-B&G)ANGLED(CODES-A&F)Illuminated single LLINELINELINELINE3. POLES12One4. CIRCUITTwo5. FREQUENCY & TIME DELAYDC 50/60Hz, Switch OnlyDC InstantaneousDC ShortDC Medium50/60Hz Instantaneous50/60Hz Short50/60Hz MediumDC, 50/60Hz InstantaneousVoltage3234626472749294DC, 50/60Hz ShortDC, 50/60Hz Medium50/60Hz Short, High-inrush50/60Hz Medium, High-inrushDC, Short, High-inrushDC,Medium, High-inrushDC, 50/60Hz Short, High-inrushDC, 50/60Hz Medium, High-inrushFull Load Amp Rating General Purpose AmpsTungsten Lamp RatingMaxMax Current Coil Max Choose Current MaxFrequency PhaseRatingAmps Rating Code Amps Coil Rating Code Amps9.89Current CoilRating t 04754804854904956107. TERMINAL2without Auxiliary SwitchASwitch Only (no coil), Maintained ContactsBSeries Trip (Current)with Auxiliary Switch, Silver ContactsTerminal Type:MSeries Trip (Current) Aux Switch.110 QC x .020 QCP3Switch Only, Maintained Contacts .060 Dia, Round Solder TurretQ 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C.R 3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C.S3Series Trip (Current).060 Dia, Round Solder TurretT 3,4 Series Trip (Current).058 Dia, Round Q.C.U 3,16 Series Trip, Maintained Contacts.080 Dia x .020 Flat Q.C.with Auxiliary Switch, Gold Contacts2 3,4 Switch Only, Maintained Contacts .058 Dia, Round Q.C.3 3,16 Switch Only, Maintained Contacts .080 Dia x .020 Flat Q.C.4 3,4 Series Trip (Current).058 Dia, Round Q.C.5 3,16 Series Trip, Maintained Contacts.080 Dia x .020 Flat Q.C.9Series Trip (Current) Aux Switch.110 QC x .020 QC0310121420222430711126. CURRENT RATING (AMPERES)1. SERIESSTYLERocker - UL 1077 Recognized1Notes:1One actuator is located in the center of each multi-pole breaker.2For Switch Only circuits, select Current Coil Rating from the above chart:3One Auxiliary Switch is supplied per breaker. On two-pole breakers, standardAuxiliary Switch mounting is in pole one. Auxiliary Switch option limited toSeries Trip & Switch Only circuits, & is not available in single pole illuminatedbreakers, or Back Connected Screw or Push-in Stud terminals.4Mates with AMP .058” diameter pin receptacles: 60983-1 (gold plated) & 60983-2(tin plated).5For neon bulb applications at 120VAC @ 47K, 1/4 WATT and for 250VACapplications @ 150K, 1/4 WATT, external resistors must be supplied by customer.6On Visi-Rockers, Visi portion of rocker cannot be the same color as bezel.7For LED (DC or rectified AC) applications, LED is mounted in the center of therocker actuator with electrical characteristics: 100 millicandela at 20mA; Maximum power dissipation 75mW at 25 C; Maximum forward current 25mA;Typical forward voltage 2.1V at 20mA; Typical reverse current 100uA at 3V.Customer supplies the proper external resistor limiting current to these values.8Rocker color for LED’s and green neon lamp must be clear, smoke gray, whitetranslucent or match color of LED or neon lamp.9Other colors available. Consult factory.10 TUV 20A, VDE 15A. UL Recognized and CSA Accepted to 30 amps.Screw Terminals or Push-in Stud recommended above 20 amps.11TUV/VDE must have I-O or Dual Legends. Legend required on Visi-Rockers.12 30 amp rating not available with delay’s 30, 32, 34, 92 or 94.13 Screw Terminals are VDE certified only with use of ring terminal attached to wire.14 Terminal code A available with circuit codes A & B only.15 Printed circuit board available with UL recognized approval only.16 Auxiliary switch (flat Q.C.) available with UL recognized approvals only.12Push-On 0.250 Tab (Q.C.)Screw 8-32 with UpturnedLugs 108. ROCKER ILLUMINATIONNon-illuminatedNeon 5without resistor, 120VAC/250VACLED 7, 8without resistorwith resistor, 4-8 VDCwith resistor, 9-16 00710611711612712613614615616617618620622624625630 rew 8-32 (Bus Type) 10Push-In Stud 14Printed Circuit Board 15ANeonBRedDEFGreen Glow 8CGreenGHJAmberKLM9. ACTUATOR & LEGEND COLORSolid Color12345678Visi-Rocker 612345678Illuminated isi & Legend (remainder of rocker same color as orLegendClearWhiteRed TransparentWhiteGreen TransparentWhiteAmber TransparentWhiteSmoke Gray TransparentWhiteWhite TranslucentBlack10. LEGEND1234567No LegendON - OFF VerticalON - OFF HorizontalI - O Vertical11. BEZEL COLOR/STYLEColorWhiteBlackGrayI - O HorizontalDual VerticalDual Horizontal9without RockerguardABGwith Rockerguard12712. AGENCY APPROVALCDEUL Recognized & CSA AcceptedVDE Certified, UL Recognized & CSA AcceptedTUV Certified, UL Recognized & CSA AcceptedConfigure Complete Part Number Browse Standard Parts

Ordering SchemeSamplePart NumberM A 1 - B - 14 - 620 - 1 - A 1 6 - 2 - J1Selection23451. SERIES2. ACTUATOR1Non-Illuminated single colorAAngledBFlatINDICATE - “ON”(CODE-D)INDICATE - “OFF”(CODE-E)Two Color Visi-RockerDIndicate ONEIndicate OFFFLAT(CODES-B&G)ANGLED(CODES-A&F)Illuminated single LLINELINELINELINE3. POLES1One4. CIRCUIT2without Auxiliary SwitchBSeries Trip (Current)with Auxiliary Switch, Silver Con

M E 2 P D2 650 5 A 1 2 B T 1 SERIES M 7 TERMINAL A Push in Stud 5 10-32 Screw (Bus Type) 3 POLES 2 Two 4 CIRCUIT/AUXILIARY SWITCH 2 P Series Trip Current (Parallel Pole) with Auxiliary Switch, Silver Contacts Q Series Trip Current (Parallel Pole) .110 x 0.20 Q.C with Auxiliary Switch, Gold Contacts R Series Trip Current (Parallel Pole) .110 x 0 .

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