Welder Training And Certification - NFEC

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Welder Training and Certificationfor compliance with regulations, standards and industry requirementsEUR ING Chris Eady CEng MRAeS FWeldIAssociate Director Professional Affairs The Welding InstituteChief Executive TWI Certification LtdCopyright TWI Ltd 2017

Welder Professional StatusNot centrally regulatedVoluntary complianceMultiple means of complianceFormal, informal and non-formaleducation Vocational education and training Competence Copyright TWI Ltd 2017

What is competence?Demonstrated personal attributesand demonstrated abilityto apply knowledge and skillsISO 19011:2002Copyright TWI Ltd 2017

ISO 9001:2015 on competenceClause 7.2: The organization shall:a) determine the necessary competence of person(s)doing work under its control that affects theperformance and effectiveness of the qualitymanagement system;b) ensure that these persons are competent on thebasis of appropriate education, training or experience;c) where applicable, take actions to acquire thenecessary competence, and evaluate the effectivenessof the actions taken;d) retain appropriate documented information asevidence of competence.Copyright TWI Ltd 2017

ISO 3834-2:2005 on CompetenceThe manufacturer shall have at his disposalsufficient and competent personnel for theplanning, performing and supervising of thewelding production according to specifiedrequirements.Welders and welding operators: Welders andwelding operators shall be qualified by anappropriate test.Copyright TWI Ltd 2017

Competence ilCertificate,Diploma,NVQVocationalTraining 1 yr weldingInductionQHSAWEN 287-1/ISO9606-1 WQTNWTS,EW DiplomaNWTS,EW DiplomaNWTS,EW �But the test of job knowledge is not mandatory”EN 287-1/ISO 9606-1 Certificate may be marked;“Job knowledge – Not tested”Copyright TWI Ltd 2017

Apprenticeship StandardsGeneral Welders are fully competent in manual welding using at leastone arc process. General Welders are required in a number of sectorsfor example, the steelwork construction nal Welders are fully competent in manual welding usingat least one arc process in all welding positions. Multi-PositionalWelders are required in a number of sectors for example, the oil andgas sectorWelding Trailblazer Presentation 2017Two-page, broad definition, covers all sectors, in two apprenticeship-standard-welder-level-3Copyright TWI Ltd 2017

Welding Module OptionsWelding Process(es)TIG(GTAW)MIG/MAG(GMAW)MMA(SMAW)TIG (GTAW)root & MMA(SMAW) FillFCAWCarbon & Low Alloy steel (up to 4% totalalloy content)Module 1Module 6Module 11Module 15Module 19High Alloy Ferritic /Martensitic SteelsModule 2Module 7Module 12Module 16Module 20Austenitic Stainless SteelsModule 3Module 8Module 13Module 17Module 21Nickel and NI AlloysModule 4Module 9Module 14Module 18N/AAluminium & Al AlloysModule 5Module 10N/AN/AN/AWelding Filler Material GroupsLevel 2The employer selectsoptions from the table, coveringwelding positions (The scope of the specific part of the theoretical knowledge tests (Table 2) and thepractical skill tests will be in accordance with theLevel 3The employer selectsoptions from the table, coveringwelding positions (inThe scope of the specific part of the theoretical knowledge tests(Table 2) and the practical skill tests will be in accordance with theCopyright TWI Ltd 2017

Module Selection ExampleWeldingProcess Section al Theoretical Training (includes questions on Carbon and low alloy steels)ABC Basic welding equipment and processes(A.1-A.9 modules from IAB-089) (20 hours)55 minutes (40 questions)Making weled joints (B.1-B.9modules from IAB-089)40 minutes (36 questions)(18hours)Welding Process Specific Theoretical Training10 min (10MMA (SA.1-SA.3modules from IAB-089) (5 hours)questions)10 min (10TIG (ST.1- ST.3 modules from IAB-089) (5 hours)questions)MIG/MAG/FCAW (SM.1-SM.4modules from IAB-089) (7hours)Materials Specific Theoretical TrainingHigh alloy steel (8 hours)20 minutes (16 questions)Austenitic stainles steel (PSS.1-PSS.4 modules fromIAB-089) (8 hours)20 minutes (16 questions)Nickel (8 hours)20 Minutes (16 questions)Aluminium (PAL.1-PAL.4 modules from IAB-089)(8hours)20 minutes (16 questions)15 min (14questions)Multiple choice examination papersSuit the skill/knowledge of the modules selectedExaminations are conducted by the Assessment Organisation.Copyright TWI Ltd 2017

Module Selection ExampleIf skill/knowledgefrom (Table 1) is selected,the following would be the options for the apprenticefor each section: ALL general theoretical training would apply ONLY MMA (SMAW) specific theoretical trainingwould apply ONLY austenitic stainless steel specific theoreticaltraining would applyIt is only necessary, it is not repeated for the other skill/knowledge modules selected.If another module selected from Table 1 was, then the apprentice’s other skill/knowledgemodules would be: TIG (GTAW) specific theoretical training Aluminium specific theoretical trainingDuring the course of their training, it isthat apprentices complete interim theoretical examinations, set by the Training Body using their own questions, based onthe curriculum given in References 1 and 6, in order tothem for the final theoretical test.Copyright TWI Ltd 2017

Assessment requirementsThere are three areas to be assessed, these are; Multiple choice question papersGeneric questions relevant to all weldersSpecific questions relevant to the theoretical module selected by the employer For level 2 – two practical tests and an oral examinationFor level 3 – three practical tests and an oral examinationThe welds need to be in the most difficult position for the level selectedThe practical tests (codes) use different processes, positions and materialsThe welding specifications are; EN ISO 9606 (1 - 4) ASME IX AWS D1.1 This is used to determine the apprentice's knowledge relevant to their roleTo assess the apprentice’s occupational behaviours meet the requirementsspecified in the Apprenticeship StandardCopyright TWI Ltd 2017

Competence AssuranceTWI Certification Ltd: provides CSWIP role-specificcompetence assurance certification of personnelwww.cswip.com Wholly-owned subsidiaryIndependent certification bodyIndustry-ledUKAS-accredited (ISO/IEC 17024 & 17065)Recognised Third Party OrganisationCSCS approvedInternationally recognisedRegistered Apprentice Assessment OrganisationCopyright TWI Ltd 2017

Welder Training OrganisationCopyright TWI Ltd 2017

Welder Training Organisationwww.cswip.com Requirements for the Certification of WeldingInstructors and Specialist Welding Instructors Document No. CSWIP-WInst-1-91 Requirements for the Certification of WeldingExaminers for the Approval of Welder Qualifications inaccordance with the Relevant Standard - Document No.CSWIP-WEX-23-13Copyright TWI Ltd 2017

Professional ceCopyright TWI Ltd 2017

Competence and Career StructureWelding and Welding Coordination RolesCoordination of manufacturing operations for all welding and welding-relatedactivities, including welding inspection. ISO 14731 defines responsibilities ofwelding coordinators. ISO 14731 is referred to by ISO 3834 for quality control offusion welding of metallic materials. Welding of railway vehicles andcomponents; EN 15085 refers to ISO 3834 and ISO 14731. Structural steelwork: EN1090 refers to ISO 3834 and ISO 14731.Plate and Fillet Welders, and Re-Bar WeldersKKnowledgeSSkillsLevel 2 NWTS CP2 Craftsman Welder/EWEExperienceBBehavioursXExtrasRelevant ScopeCPD & Code of Conduct(CSWIP Rules and Rulesof ProfessionalConduct)Endorsements and procedurespecific competence assuranceWelding apprenticeshipor other WBLISO 9606-1 (supersedes EN 287-1)and EN ISO 17660ISO 9606-1 (supersedes EN 287-1)Pipe WeldersLevel 3 NWTS CP3 Master Welder/EWWelding apprenticeshipor other WBLEngTech TechWeldIASME/AWSWelding Operators (Mechanised and automated welding)Heat Treatment Operators (PWHT)Weld Testing Personnel (NDT)EngTech TechWeldIISO 14732 (superseded EN 1418)CSWIP Heat Treatment Assistant Operator/Operator/Senior Operator certificationEndorsements: Critical DefectSizing, Data InterpretationISO 9712 CSWIP Employer-specific/procedure-specific performance-based certification (ENIQ)CSWIP (ISO 9712) certification: Level 1, 2 or 3: MT/PT/ET/RT/UT/AUT/PAUT/TOFDCSWIP 3.1 Welding Inspector certificationCSWIP 3.2.1 Senior Welding Inspector certificationWelding InspectorsIWIP-BIWIP-SWelding SupervisorsWelding CoordinatorsEngTech TechWeldICSWIP 3.1 Welding Inspector cerificationCSWIP 3.2.1 Senior Welding InspectorEngTech TechWeldIcertificationCSWIP Welding Supervisor certificationCSWIP 3.2.2 RadiographicInterpreterCSWIP 3.2.2 RadiographicInterpreterEngTech TechWeldIEWS/IWS diplomaC-EWS/C-IWS certificateEWT/IWT diplomaC-EWT/C-IWT certificateEWE/IWE diplomaC-EWE/C-IWE certificateCSWIP 3.2 Senior Welding Inspector certification EngTech TechWeldICSWIP Welding Quality Control Coordinator certification EngTech TechWeldIEngTech TechWeldIIEng MWeldICEng MWeldICopyright TWI Ltd 2017

Professional ceCopyright TWI Ltd 2017

EUROPEAN WELDING ENGINEERFOUNDATION DEGREEPLANTINSPECTORLEVEL 33.4 UWELDING QUALITYCONTROL COORDINATORNDT LEVEL3PLANTINSPECTORLEVEL 2WELDINGSUPERVISOR /INSTRUCTOR/EXAMINEREUROPEAN WELDING TECHNOLOGIST3.3 UEUROPEAN WELDING SPECIALISTSENIOR WELDINGINSPECTOR3.2 UPLANTINSPECTORLEVEL RNDT LEVEL2NDTLEVEL 1PERSONNEL CERTIFICATION3.1 UEUROPEAN WELDEREDUCATIONCopyright TWI Ltd 2017

Professional ceCopyright TWI Ltd 2017

Career ProgressionLevel 2 to Level 8School Leaver to PhDApprenticeship to NSIRCCopyright TWI Ltd 2017

EUR ING Chris Eady CEng MRAeS FWeldIAssociate Director Professional Affairs, The Welding InstituteChief Executive, TWI Certification Ltdt: 44(0)1223 899614f: 44(0)1223 894219e: chris.eady@twi.co.ukw: www.theweldinginstitute.comw: www.cswip.comCopyright TWI Ltd 2017

CSWIP 3.1 Welding Inspector certification CSWIP 3.1 Welding Inspector cerification EngTech TechWeldI CSWIP Heat Treatment Assistant Operator/Operator/Senior Operator certification Welding apprenticeship or other WBL Level 3 NWTS CP3 Master Welder/EW CSWIP 3.2.1 Senior Welding Inspector certification CSWIP 3.2.1 Senior Welding Inspector .

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